Transformer wire clamp notch machining device
By designing specialized equipment and components, the problems of unstable clamping and high labor intensity in transformer conductor clamp slot processing devices were solved, achieving stable support and efficient processing while reducing safety hazards.
Patent Information
- Application Number
- CN202423165318.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-21
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-21
AI Technical Summary
Existing transformer conductor clamp slot processing devices suffer from poor clamping stability, inconvenient slotting operations, high labor intensity, and safety hazards.
A transformer conductor clamp slot processing device was designed. By configuring special equipment and utilizing fastening components, support components, positioning components, moving components, crack prevention components and dust removal components, the device ensures the stable support and processing accuracy of the conductor clamp and reduces labor intensity.
This provides stable support for the wire clamp, ensures machining accuracy, reduces labor intensity, avoids safety hazards, and improves machining stability and efficiency.
Smart Images
Figure CN223603498U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to power transformer insulation production and manufacturing technical field especially, relates to a kind of transformer wire clamp slot processing device. BACKGROUND
[0002] In large power transformer insulation support structure, reliable wire clamp is needed to clamp and fix lead wire and other components, to ensure the mechanical properties and insulation distance requirements of lead wire, a plurality of slots are provided on the wire clamp, and other components are connected and fastened, the slot on the wire clamp needs to be engraved and processed by slotting machine equipment.
[0003] Most of the current transformer wire clamp slot processing device adopts milling machine to process slot, which is time-consuming and laborious, or the slotting equipment adopts hand-held wire clamp, which cannot be clamped and fixed, and there is no support beside the slotting equipment, so multiple personnel are needed to assist lifting wire clamp, which is labor-intensive, and is affected by cutting force of tool, movement of workbench, shaking of wire clamp, etc., there are situations such as loose collapse of wire clamp, engraving size deviation, moving laborious, unstable support, etc., which exist safety hazards.
[0004] Therefore, in view of the poor clamping stability of the existing transformer wire clamp slot processing device and the inconvenience of slotting operation, a transformer wire clamp slot processing device can be designed, which installs a fixing device on the workbench of the slotting machine by configuring special equipment, stably supports the wire clamp, ensures firm clamping and stable support, facilitates processing, reduces labor intensity, and meets the processing requirements of components. SUMMARY
[0005] In order to overcome the problems of most transformer wire clamp slot processing devices, such as loose collapse of wire clamp during processing operation, workpiece, leading to engraving size deviation, moving laborious, unstable support, and safety hazards.
[0006] The utility model discloses a technical scheme for a transformer wire clamp slot processing device, which comprises a device main body, a cutter box, a cutter main body, a workbench, a fastening assembly, a wire clamp main body, a support beam main body, a support assembly, a rear support, a spotlight main body, a positioning assembly, a slide rail, a moving assembly, an anti-cracking plate, an anti-cracking assembly, a dust baffle, a dust removal assembly, a cutter shaft, an adjusting assembly, and a fastening screw.
[0007] Preferably, the cutter box is provided to store the cutter main body, the workbench is used to place the wire clamp main body, the support assembly is used to support and fix the support beam main body, the support beam main body is used to support the other end of the wire clamp main body, the fastening assembly is used to clamp and fix the wire clamp main body on the workbench, the rear support is used to fix the position of the spotlight main body, the positioning assembly is used to adjust the placement position of the spotlight main body, the spotlight main body is used to irradiate the edge of the cutter main body, which facilitates quick positioning of the size of the slot to be processed, the fastening screw is used to fix the cutter main body on the cutter shaft, the adjusting assembly is used to adjust the height of the cutter main body, then, the cutter shaft is rotated to drive the cutter main body to rotate, the moving assembly is used to make the workbench displace along the slide rail, the cutter main body is used to process the slot on the wire clamp main body, at the same time, the anti-cracking assembly is used to prevent the anti-cracking plate from cracking at the slot exit of the wire clamp main body, the dust baffle is used to prevent the waste generated by slotting from flying everywhere, the dust removal assembly inside the device main body is used to collect the waste uniformly, and the processing operation is completed, thereby realizing smooth support of the wire clamp, ensuring firm clamping and stable support, facilitating processing, reducing labor intensity, and enhancing the practical value of the device.
[0008] As preferred, the fastening assembly comprises a fixing rod, an upper pressing plate, an observation hole, an oblong hole, a pressing rod, a first handle, a lower pressing head, a fixing sheet and a lock pin; the upper surface of the workbench is provided with the fixing rod, the fixing rod is provided in multiple groups, the fixing rod is arranged at the four corners of the workbench, one end of the fixing rod is provided with the upper pressing plate, one side of the upper pressing plate is provided with the observation hole, one side of the upper pressing plate is provided with the oblong hole, the oblong hole is symmetrically provided in two groups, the oblong hole is symmetrically provided on both sides of the observation hole, the inner side of the oblong hole is provided with the pressing rod, one end of the pressing rod is provided with the first handle, the bottom end of the pressing rod is provided with the lower pressing head, the outer side of the pressing rod is provided with the fixing sheet, the fixing sheet and the pressing rod are threadedly connected with each other, the fixing sheet is arranged on the upper surface of the upper pressing plate, and the upper surface of the fixing sheet is provided with the lock pin.
[0009] As preferred, the support assembly comprises a baffle, a ball groove, a ball body, a support beam support frame, an L-shaped plate, an adjusting screw and a support foot; the two sides of the support beam body are provided with the baffle, one side of the support beam body is provided with the ball groove, the ball groove is provided in multiple groups, the inner side of the ball groove is provided with the ball body, the ball body is staggered in two rows, the bottom surface of the support beam body is provided with the support beam support frame, one side of the support beam support frame is provided with the L-shaped plate, the L-shaped plate is provided in multiple groups, one side of the L-shaped plate is provided with the adjusting screw, the adjusting screw and the L-shaped plate are threadedly connected with each other, and the bottom end of the adjusting screw is provided with the support foot.
[0010] As preferred, the positioning assembly comprises a base, a first adjusting knob, a mirror, a spotlight support frame, an up-down adjusting knob, an adjusting support frame, a left-right adjusting knob, an adjusting screw and a fixing seat; the upper surface of the rear support is provided with the base, one side of the base is provided with the first adjusting knob, the inner side of the base is provided with the mirror, the mirror and the first adjusting knob are rotationally connected with each other, the upper surface of the base is provided with the spotlight support frame, the bottom surface of the spotlight support frame is provided with the up-down adjusting knob, one end of the up-down adjusting knob is provided with the adjusting support frame, one side of the adjusting support frame is provided with the left-right adjusting knob, the inner side of the adjusting support frame is provided with the adjusting screw, the adjusting screw and the left-right adjusting knob are connected with each other, the outer side of the adjusting screw is provided with the fixing seat, and the spotlight body is arranged on the upper surface of the fixing seat.
[0011] As preferred, the moving assembly comprises a front supporting plate, a rear stop block, a knife groove and a moving slider; one side of the upper surface of the workbench is provided with the front supporting plate, the anti-cracking plate is arranged on one side of the front supporting plate, one side of the device body is provided with the rear stop block, the rear stop block is symmetrically provided in two groups, the workbench is provided with the knife groove on one side, and the bottom surface of the workbench is provided with the moving slider, the moving slider is symmetrically provided in two groups, and the moving slider and the sliding rail are slidably connected with each other.
[0012] As preferred, the anti-cracking assembly comprises clamping grooves, anti-cracking notches, C-shaped clamps, rotating rods, second handles, insulating blocks, clamping plates and through grooves; one side of the anti-cracking plate is provided with clamping grooves, two groups of clamping grooves are symmetrically provided, one side of the anti-cracking plate is provided with anti-cracking notches, the anti-cracking notches are consistent in size with the to-be-processed notches of the wire clamp main body, the anti-cracking notches are arranged between the two groups of clamping grooves, one side of the front support plate is provided with C-shaped clamps, the inner side of the C-shaped clamps is provided with rotating rods, the rotating rods are threadedly connected with the C-shaped clamps, one end of the rotating rods is provided with second handles, the other end of the rotating rods is provided with insulating blocks, the insulating blocks are arranged on one side of the front support plate, the C-shaped clamps are clamped with the clamping grooves, the upper surface of the workbench is provided with clamping plates, the dustproof plate is arranged on one side of the clamping plates, the clamping plates are arranged at two ends of the knife groove, and the through grooves are arranged on one side of the clamping plates.
[0013] As preferred, the dust removal assembly comprises a dust collection box, a dust removal inner pipe and a dust discharge pipe; the inside of the device main body is provided with the dust collection box, the dust collection box is arranged below the knife groove, the inside of the device main body is provided with the dust removal inner pipe, the dust removal inner pipe and the dust collection box are connected in penetration, and the outside of the device main body is provided with the dust discharge pipe.
[0014] As preferred, the adjusting assembly comprises rotating wheels, lifting lead screws, movable blocks, first sliding grooves, first sliding blocks, adjusting grooves, limiting racks, connecting plates, driving shafts, motors and belts; the outside of the device main body is provided with rotating wheels, the inside of the device main body is provided with lifting lead screws, the rotating wheels and the lifting lead screws are connected in transmission, the outside of the lifting lead screws is provided with movable blocks, the inside of the movable blocks is provided with first sliding grooves, one side of the movable blocks is provided with adjusting grooves, there is a certain height difference between two ends of the adjusting grooves, one end of the knife shaft is provided with the first sliding block, the first sliding block slides along the first sliding groove, the knife shaft slides along the adjusting groove, the inside of the device main body is provided with limiting racks, the knife shaft is arranged in the inside of the limiting racks, the bottom surface of the movable block is provided with the connecting plate, one side of the connecting plate is provided with the driving shaft, the driving shaft and the connecting plate are connected in rotation, the other side of the connecting plate is provided with the motor, the output end of the motor and the driving shaft are connected, the outside of the driving shaft is provided with the belt, and the other end of the belt is arranged on the outside of the knife shaft.
[0015] The utility model discloses beneficial effects:
[0016] 1、working operation, through the cutter box in the device main body storage cutter main body, using the workbench placed wire clamp main body, through the support beam main body support wire clamp main body the other end, wire clamp main body clamping fixed on the workbench, using the rear support fixed position of the spotlight main body, adjust the spotlight main body placement position, using the spotlight main body edge of the cutting edge of the cutter main body, facilitate the quick positioning of the size of the notch to be processed, through the fastening screw cutter main body fixed on the cutter shaft, the cutting edge of the cutter main body is adjusted to the appropriate height, then, rotate the cutter shaft drive cutter main body rotation, push the workbench along the slide rail displacement, make the cutter main body on the wire clamp main body notch, at the same time, using the anti-cracking plate to avoid the wire clamp main body notch out of the knife part layer cracking, through the dust baffle to avoid the waste material produced by slotting everywhere, complete the work operation, to solve most of the transformer wire clamp notch processing device, labor intensity, and by cutter cutting force, workbench movement, wire clamp shaking and other influence, there is wire clamp fixed not firm, loose collapse, carving size deviation, move laborious, unstable support and so on, there is a security risk, enhance the stability of the device. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 The three-dimensional structure of the transformer wire clamp notch processing device is shown.
[0018] Figure 2 The three-dimensional structure of the fastening assembly of the transformer wire clamp notch processing device is shown.
[0019] Figure 3 The three-dimensional structure of the support assembly of the transformer wire clamp notch processing device is shown.
[0020] Figure 4 The three-dimensional structure of the positioning assembly of the transformer wire clamp notch processing device is shown.
[0021] Figure 5 The three-dimensional structure of the anti-cracking assembly of the transformer wire clamp notch processing device is shown.
[0022] Figure 6 The three-dimensional structure of the dust removal assembly of the transformer wire clamp notch processing device is shown.
[0023] Figure 7 The three-dimensional structure of the dust removal assembly of the transformer wire clamp notch processing device is shown.
[0024] Figure 8 The three-dimensional structure of the adjustment assembly of the transformer wire clamp notch processing device is shown.
[0025] Figure 9 The adjusting assembly profile three-dimensional structure schematic view of the transformer wire clamp slot processing device is shown.
[0026] Mark explanation: 1, device main body; 101, cutter box; 102, cutter main body; 2, workbench; 201, fixed rod; 202, upper pressing plate; 203, observation hole; 204, long circular hole; 205, compression rod; 206, first handle; 207, lower pressing head; 208, fixed sheet; 209, lock pin; 3, wire clamp main body; 4, support beam main body; 401, baffle; 402, ball groove; 403, ball main body; 404, support beam support frame; 405, L-shaped plate; 406, adjusting screw; 407, support foot; 5, rear support; 501, spotlight main body; 502, base; 503, first adjusting knob; 504, mirror; 505, spotlight support frame; 506, up-down adjusting knob; 507, adjusting support frame; 508, left-right adjusting knob; 509, adjusting screw; 510, fixed seat; 6, slide rail; 601, front support plate; 602, rear stop block; 603, cutter groove; 604, moving slider; 7, anti-cracking plate; 701, clamping groove; 702, anti-cracking slot; 703, C-shaped clamp; 704, rotating rod; 705, second handle; 706, insulating pressing block; 707, clamping plate; 708, through groove; 8, dust baffle; 801, dust collecting box; 802, dust removal inner tube; 803, dust discharge pipe; 9, cutter shaft; 901, rotating wheel; 902, lifting screw; 903, movable block; 904, first sliding groove; 905, first sliding block; 906, adjusting groove; 907, limiting frame; 908, connecting plate; 909, driving shaft; 910, motor; 911, belt; 10, fastening screw. DETAILED DESCRIPTION
[0027] The utility model will be further explained in connection with the drawings and examples.
[0028] Please refer to Figures 1-9The utility model provides a kind of embodiment: a transformer wire clamp slot processing device, including device main body 1, tool box 101, tool main body 102, workbench 2, fastening assembly, wire clamp main body 3, support beam main body 4, support assembly, rear support 5, spotlight main body 501, positioning assembly, slide rail 6, moving assembly, anti-cracking plate 7, anti-cracking assembly, dust baffle 8, dust removal assembly, tool shaft 9, adjusting assembly and fastening screw 10;The inside of device main body 1 is provided with tool box 101, the inside of tool box 101 is provided with tool main body 102, tool main body 102 is provided with multiple groups, and wherein tool main body 102 is three-face blade notch cutter, blade is left and right staggered teeth, inlay blade in groove, blade has flat blade, bevel and circular arc blade, the top of device main body 1 is provided with workbench 2, one side of workbench 2 is provided with fastening assembly, the upper surface of workbench 2 is provided with wire clamp main body 3, one side of device main body 1 is provided with support beam main body 4, one side of support beam main body 4 is provided with support assembly, one side of device main body 1 is provided with rear support 5, the top of rear support 5 is provided with spotlight main body 501, one side of rear support 5 is provided with positioning assembly, the upper surface of device main body 1 is provided with slide rail 6, slide rail 6 is provided with two groups of symmetry, one side of workbench 2 is provided with moving assembly, the upper surface of workbench 2 one side is provided with anti-cracking plate 7, one side of anti-cracking plate 7 is provided with anti-cracking assembly, one side of workbench 2 is provided with dust baffle 8, the inside of device main body 1 is provided with dust removal assembly, the inside of device main body 1 is provided with tool shaft 9, the outside of tool shaft 9 is provided with tool main body 102, tool main body 102 is arranged below workbench 2, one side of tool shaft 9 is provided with adjusting assembly, one end of tool shaft 9 is provided with fastening screw 10.
[0029] Please refer to Figures 2-5In the embodiment, the fastening assembly comprises a fixing rod 201, an upper pressing plate 202, an observation hole 203, an oblong hole 204, a pressing rod 205, a first handle 206, a lower pressing head 207, a fixing sheet 208 and a locking pin 209. The upper surface of the workbench 2 is provided with the fixing rod 201. The fixing rod 201 is provided with multiple groups. The fixing rod 201 is arranged at the four corners of the workbench 2. One end of the fixing rod 201 is provided with the upper pressing plate 202. One side of the upper pressing plate 202 is provided with the observation hole 203. One side of the upper pressing plate 202 is provided with the oblong hole 204. The oblong hole 204 is symmetrically provided with two groups. The oblong hole 204 is symmetrically provided on the two sides of the observation hole 203. The inner side of the oblong hole 204 is provided with the pressing rod 205. One end of the pressing rod 205 is provided with the first handle 206. The bottom end of the pressing rod 205 is provided with the lower pressing head 207. The outer side of the pressing rod 205 is provided with the fixing sheet 208. The fixing sheet 208 is threadedly connected with the pressing rod 205. The fixing sheet 208 is arranged on the upper surface of the upper pressing plate 202. The upper surface of the fixing sheet 208 is provided with the locking pin 209. The upper pressing plate 202 is supported by the fixing rod 201. The pressing rod 205 is supported by the upper pressing plate 202. The size of the slot of the wire clamp body 3 and the pressing processing condition are observed through the observation hole 203. The pressing rod 205 can move longitudinally through the oblong hole 204, so that the position of the pressing rod 205 can be flexibly adjusted. The pressing rod 205 is clamped on the oblong hole 204 through the fixing sheet 208. The height of the lower pressing head 207 is adjusted by rotating the first handle 206. The pressing rod 205 is locked by the locking pin 209, so that the lower pressing head 207 presses and fixes the upper surface of the wire clamp body 3. The support assembly comprises a baffle 401, a ball groove 402, a ball body 403, a support beam support frame 404, an L-shaped plate 405, an adjusting screw 406 and a support foot 407. The two sides of the support beam body 4 are provided with the baffle 401. One side of the support beam body 4 is provided with the ball groove 402. The ball groove 402 is provided with multiple groups. The inner side of the ball groove 402 is provided with the ball body 403. The ball body 403 is distributed with two rows in front and back. The bottom surface of the support beam body 4 is provided with the support beam support frame 404. One side of the support beam support frame 404 is provided with the L-shaped plate 405. The L-shaped plate 405 is provided with multiple groups. One side of the L-shaped plate 405 is provided with the adjusting screw 406. The adjusting screw 406 is threadedly connected with the L-shaped plate 405. The bottom end of the adjusting screw 406 is provided with the support foot 407. The adjusting screw 406 is fixed by the L-shaped plate 405. The height of the support foot 407 is adjusted by rotating the adjusting screw 406. The support beam support frame 404 is supported and fixed by the support foot 407. The support beam body 4 is supported and fixed by the support beam support frame 404. The upper surface of the ball body 403 is kept at the same horizontal height as the upper surface of the workbench 2. The wire clamp body 3 is limited by the baffle 401, so as to avoid the wire clamp body 3 from slipping and falling. The position of the ball body 403 is fixed by the ball groove 402. The wire clamp body 3 is ensured to slide stably by rotating the ball body 403.
[0030] The positioning assembly comprises a base 502, a first adjusting knob 503, a mirror 504, a spotlight support frame 505, an up-down adjusting knob 506, an adjusting support frame 507, a left-right adjusting knob 508, an adjusting screw rod 509 and a fixing seat 510; the upper surface of the rear support 5 is provided with the base 502, one side of the base 502 is provided with the first adjusting knob 503, the inner side of the base 502 is provided with the mirror 504, the mirror 504 is rotationally connected with the first adjusting knob 503, the upper surface of the base 502 is provided with the spotlight support frame 505, the bottom surface of the spotlight support frame 505 is provided with the up-down adjusting knob 506, one end of the up-down adjusting knob 506 is provided with the adjusting support frame 507, one side of the adjusting support frame 507 is provided with the left-right adjusting knob 508, the inner side of the adjusting support frame 507 is provided with the adjusting screw rod 509, the adjusting screw rod 509 is connected with the left-right adjusting knob 508, the outer side of the adjusting screw rod 509 is provided with the fixing seat 510, the spotlight body 501 is arranged on the upper surface of the fixing seat 510, the position of the spotlight support frame 505 is fixed through the base 502, the placing angle of the mirror 504 is adjusted by rotating the first adjusting knob 503, the irradiation position of the spotlight body 501 is observed by using the mirror 504, the up-down adjusting knob 506 is fixed through the spotlight support frame 505, the height of the adjusting support frame 507 is controlled by rotating the up-down adjusting knob 506, the adjusting screw rod 509 is rotated by rotating the left-right adjusting knob 508, the fixing seat 510 is moved left and right by rotating the adjusting screw rod 509, the spotlight body 501 is fixed by using the fixing seat 510, so that the position of the spotlight body 501 is flexibly adjusted according to the processing requirement; the moving assembly comprises a front support plate 601, a rear stop block 602, a cutter groove 603 and a moving slider 604; one side of the upper surface of the workbench 2 is provided with the front support plate 601, the anti-cracking plate 7 is arranged on one side of the front support plate 601, one side of the device body 1 is provided with the rear stop block 602, the rear stop block 602 is symmetrically provided with two groups, the workbench 2 is provided with the cutter groove 603 on one side, the bottom surface of the workbench 2 is provided with the moving slider 604, the moving slider 604 is symmetrically provided with two groups, the moving slider 604 is slidably connected with the slide rail 6, the position of the workbench 2 is moved by pushing the front support plate 601, the moving slider 604 is slid along the slide rail 6, the workbench 2 is limited by using the rear stop block 602, the workbench 2 is prevented from moving too much, the cutter blade position of the cutter body 102 is left out through the cutter groove 603, and it is ensured that the slotting operation is normally carried out; the anti-cracking assembly comprises a clamping groove 701, an anti-cracking slot 702, a C-shaped clamp 703, a rotating rod 704, a second handle 705, an insulating pressing block 706, a clamping plate 707 and a through groove 708;The side of the anti-cracking plate 7 is provided with clamping grooves 701, the clamping grooves 701 are symmetrically provided with two groups, the side of the anti-cracking plate 7 is provided with an anti-cracking slot 702, wherein the anti-cracking slot 702 is consistent with the size of the slot to be machined of the conductor clamp main body 3, the anti-cracking slot 702 is provided between the two groups of clamping grooves 701, the side of the front supporting plate 601 is provided with a C-shaped clamp 703, the inner side of the C-shaped clamp 703 is provided with a rotating rod 704, the rotating rod 704 is threadedly connected with the C-shaped clamp 703, one end of the rotating rod 704 is provided with a second handle 705, the other end of the rotating rod 704 is provided with an insulating pressing block 706, the insulating pressing block 706 is arranged on the side of the front supporting plate 601, the C-shaped clamp 703 is clamped with the clamping grooves 701, the upper surface of the workbench 2 is provided with a clamping plate 707, the dustproof plate 8 is arranged on the side of the clamping plate 707, the clamping plate 707 is arranged at the two ends of the tool slot 603, the side of the clamping plate 707 is provided with a through groove 708, the clamping position of the C-shaped clamp 703 is determined through the clamping grooves 701, the rotating rod 704 is rotated by rotating the second handle 705, the position of the insulating pressing block 706 is adjusted by rotating the rotating rod 704, the insulating pressing block 706 abuts against the front supporting plate 601, so that the anti-cracking plate 7 is fixed on the front supporting plate 601, the tool main body 102 is kept flat when rotating and machining the slot through the anti-cracking slot 702, the position of the cutting edge of the tool main body 102 is left through the through groove 708 on the clamping plate 707, and the danger of colliding with the tool is avoided.
[0031] See Figures 6-9In the embodiment, the dust removal assembly comprises a dust collection box 801, a dust removal inner pipe 802 and a dust discharge pipe 803; the dust collection box 801 is arranged in the inside of the device main body 1 and below the knife groove 603; the dust removal inner pipe 802 is arranged in the inside of the device main body 1 and penetrates and connects with the dust collection box 801; the dust discharge pipe 803 is arranged on the outside of the device main body 1 and one end thereof penetrates and connects with the dust removal inner pipe 802; the dust collection box 801 is used to collect the waste produced by the slotting; the dust removal inner pipe 802 is used to extract the waste in the dust collection box 801 and discharge the waste to the dust discharge pipe 803; the adjusting assembly comprises a rotating wheel 901, a lifting screw 902, a movable block 903, a first sliding groove 904, a first sliding block 905, an adjusting groove 906, a limiting frame 907, a connecting plate 908, a driving shaft 909, a motor 910 and a belt 911; the rotating wheel 901 is arranged on the outside of the device main body 1; the lifting screw 902 is arranged in the inside of the device main body 1 and transmissionally connected with the rotating wheel 901; the movable block 903 is arranged on the outside of the lifting screw 902; the first sliding groove 904 is arranged in the inside of the movable block 903; the adjusting groove 906 is arranged on one side of the movable block 903 and has a certain height difference between two ends thereof; one end of the knife shaft 9 is arranged in the first sliding block 905; the first sliding block 905 slides along the first sliding groove 904; the knife shaft 9 slides along the adjusting groove 906; the limiting frame 907 is arranged in the inside of the device main body 1; the knife shaft 9 is arranged in the inside of the limiting frame 907; the connecting plate 908 is arranged on the bottom surface of the movable block 903; the driving shaft 909 is arranged on one side of the connecting plate 908 and transmissionally connected with the connecting plate 908; the motor 910 is arranged on the other side of the connecting plate 908 and connected with the driving shaft 909; the belt 911 is arranged on the outside of the driving shaft 909; the other end of the belt 911 is arranged on the outside of the knife shaft 9; the rotating wheel 901 is rotated to rotate the lifting screw 902 and move the movable block 903, so that the first sliding block 905 slides along the first sliding groove 904; the first sliding block 905 is limited by the first sliding groove 904 to avoid the shaking of the knife shaft 9; the height of the knife shaft 9 is adjusted by the adjusting groove 906, so that the height of the cutting edge of the cutting tool main body 102 is adjusted flexibly; the knife shaft 9 is limited by the limiting frame 907 to prevent the longitudinal deviation of the knife shaft 9; the driving shaft 909 and the movable block 903 are synchronously displaced by the connecting plate 908, so that the belt 911 is kept in constant tension; the motor 910 is rotated to rotate the driving shaft 909 and the belt 911, and the knife shaft 9 is driven by the belt 911 to rotate the cutting tool main body 102 on the knife shaft 9.
[0032] Before the operation, according to the actual length of the wire clamp body 3, the support beam support frame 404 is moved, the support beam body 4 is moved to a suitable distance from the device body 1, and then the adjusting screws 406 on the L-shaped plates 405 are turned to adjust the height of the support feet 407, and the ball bodies 403 in the ball grooves 402 are adjusted to the same horizontal height as the workbench 2;
[0033] Subsequently, the base 502 is fixed by the rear support 5, the angle of the mirror 504 is adjusted by turning the first adjusting knob 503, the height of the adjusting support frame 507 is controlled by turning the up-down adjusting knob 506 on the spotlight support frame 505, the adjusting screw rod 509 is turned by turning the left-right adjusting knob 508, the position of the fixed seat 510 is adjusted by turning the adjusting screw rod 509, and the spotlight body 501 is adjusted to a suitable position to emit rays, and the position of the rays is observed by using the mirror 504 to determine the position of the cutting edge of the cutting tool body 102;
[0034] After determining the slot size, the anti-cracking plate 7 is placed on one side of the front support plate 601, the anti-cracking slot 702 is aligned with the slot position, the C-shaped clamp 703 is clamped into the clamping groove 701, the rotating rod 704 is rotated by turning the second handle 705, and the insulating pressing block 706 is pressed against the front support plate 601;
[0035] When fixing the wire clamp body 3, the wire clamp body 3 is placed on one side of the insulating pressing block 706, the other end of the wire clamp body 3 is placed on the ball body 403, the wire clamp body 3 is stopped by the baffle 401, the upper pressing plate 202 is fixed by the fixing rod 201, the position of the pressing rod 205 is moved along the long circular hole 204, the lower pressing head 207 is moved above the wire clamp body 3, the pressing rod 205 is rotated by turning the first handle 206, the lower pressing head 207 is lowered by rotating the pressing rod 205 to press the wire clamp body 3, the locking pin 209 on the fixing plate 208 is locked to lock the pressing rod 205, and the slot size and pressing processing of the wire clamp body 3 are observed in real time through the observation hole 203;
[0036] When adjusting the height of the cutting edge, the appropriate specification of the cutting tool body 102 in the cutting tool box 101 is selected, the cutting tool body 102 is installed on one end of the cutter shaft 9 by turning the fastening screw 10, the lifting screw rod 902 is rotated by turning the rotating wheel 901, the position of the movable block 903 is moved by rotating the lifting screw rod 902, the first sliding block 905 is slid along the first sliding groove 904, and at the same time, the cutter shaft 9 is slid along the adjusting groove 906, the cutter shaft 9 is moved up and down in the limiting frame 907, and the cutting edge of the cutting tool body 102 is adjusted to a suitable height by passing through the cutting groove 603;
[0037] During the working operation, the motor 910 on the connecting plate 908 drives the driving shaft 909 to rotate, the driving shaft 909 drives the belt 911 to rotate, thereby driving the cutter main body 102 on the cutter shaft 9 to rotate, pushing the front supporting plate 601 to make the moving sliding block 604 slide along the slide rail 6, thereby pushing the workbench 2 and moving the wire clamp main body 3 to the cutter main body 102 for slotting operation;
[0038] Meanwhile, the cutting edge of the cutter main body 102 penetrates through the through slot 708 on the clamping plate 707, the slotting operation is completed, the dust blocking plate 8 is used to shield the splashing of the slotting waste, the rear blocking block 602 is used to avoid the workbench 2 from moving too much, the waste generated by the slotting naturally falls into the dust collecting box 801, and the waste in the dust collecting box 801 is discharged through the dust removal inner pipe 802 through the dust removal pipe 803.
[0039] Through the above steps, the cutter main body 102 is stored in the cutter box 101, the wire clamp main body 3 is placed on the workbench 2, the support assembly is used to support and fix the support beam main body 4, the support beam main body 4 is used to support the other end of the wire clamp main body 3, the wire clamp main body 3 is clamped and fixed on the workbench 2 through the fastening assembly, the rear support 5 is used to fix the position of the spotlight main body 501, the positioning assembly is used to adjust the placement position of the spotlight main body 501, the spotlight main body 501 is used to irradiate the edge of the cutting edge of the cutter main body 102, which facilitates quick positioning of the size of the notch to be processed, the cutter main body 102 is fixed on the cutter shaft 9 through the fastening screw 10, the height of the cutting edge of the cutter main body 102 is adjusted through the adjusting assembly, then the cutter shaft 9 is rotated to drive the cutter main body 102 to rotate, the workbench 2 is displaced along the slide rail 6 through the moving assembly, the cutter main body 102 processes the notch on the wire clamp main body 3, meanwhile, the anti-cracking plate 7 is used to avoid the notch of the wire clamp main body 3 from layering and cracking at the cutting position, the dust blocking plate 8 is used to avoid the waste generated by the slotting from splashing everywhere, the dust removal assembly inside the device main body 1 is used to collect the waste uniformly, the working operation is completed, thereby stably supporting the wire clamp, ensuring firm clamping and stable support, facilitating processing and reducing labor intensity.
[0040] The embodiments of the utility model are described in detail above in combination with the drawings, but the utility model is not limited to the above-mentioned embodiments, and various changes can be made within the knowledge range possessed by the person skilled in the art without departing from the purpose of the utility model.
Claims
1. A device for processing a transformer conductor clamp slot, comprising a device body (1); characterized in that: Also include the cutter box (101), cutter body (102), workbench (2), fastening assembly, wire clamp body (3), support beam body (4), support assembly, rear support (5), spotlight body (501), positioning assembly, slide rail (6), moving assembly, anti-cracking plate (7), anti-cracking assembly, dust shield (8), dust removal assembly, cutter shaft (9), adjusting assembly and fastening screw (10); The inner side of the device body (1) is provided with cutter box (101), the inner side of cutter box (101) is provided with cutter body (102), cutter body (102) is provided with multiple groups, wherein the cutter body (102) is three-flank slotting cutter, the blade is left and right staggered teeth, the blade is inlaid in the slot, the blade has flat blade, bevel and circular arc blade, the upper side of the device body (1) is provided with workbench (2), one side of workbench (2) is provided with fastening assembly, the upper surface of workbench (2) is provided with wire clamp body (3), one side of the device body (1) is provided with support beam body (4), one side of support beam body (4) is provided with support assembly, one side of the device body (1) is provided with rear support (5), the upper side of rear support (5) is provided with spotlight body (501), one side of rear support (5) is provided with positioning assembly, the upper surface of the device body (1) is provided with slide rail (6), slide rail (6) is provided with two groups of symmetry, one side of workbench (2) is provided with moving assembly, one side of the upper surface of workbench (2) is provided with anti-cracking plate (7), one side of anti-cracking plate (7) is provided with anti-cracking assembly, one side of workbench (2) is provided with dust shield (8), the inside of the device body (1) is provided with dust removal assembly, the inside of the device body (1) is provided with cutter shaft (9), the outer side of cutter shaft (9) is provided with cutter body (102), cutter body (102) is arranged below workbench (2), one side of cutter shaft (9) is provided with adjusting assembly, one end of cutter shaft (9) is provided with fastening screw (10).
2. A transformer lead clamp notch machining device according to claim 1, characterized in that: The fastening assembly comprises a fixing rod (201), an upper pressing plate (202), an observation hole (203), an oblong hole (204), a pressing rod (205), a first handle (206), a lower pressing head (207), a fixing sheet (208) and a lock pin (209); the upper surface of the workbench (2) is provided with the fixing rod (201), the fixing rod (201) is provided with multiple groups, the fixing rod (201) is arranged at the four corners of the workbench (2), one end of the fixing rod (201) is provided with the upper pressing plate (202), one side of the upper pressing plate (202) is provided with the observation hole (203), one side of the upper pressing plate (202) is provided with the oblong hole (204), the oblong hole (204) is symmetrically provided with two groups, the oblong hole (204) is symmetrically provided on the two sides of the observation hole (203), the inner side of the oblong hole (204) is provided with the pressing rod (205), one end of the pressing rod (205) is provided with the first handle (206), the bottom end of the pressing rod (205) is provided with the lower pressing head (207), the outer side of the pressing rod (205) is provided with the fixing sheet (208), the fixing sheet (208) and the pressing rod (205) are threadedly connected with each other, the fixing sheet (208) is arranged on the upper surface of the upper pressing plate (202), and the upper surface of the fixing sheet (208) is provided with the lock pin (209).
3. A transformer lead clamp notch machining device as defined in claim 1 wherein: The support assembly comprises a baffle (401), a ball groove (402), a ball body (403), a support beam support frame (404), an L-shaped plate (405), an adjusting screw (406) and a support foot (407); the two sides of the support beam body (4) are provided with the baffles (401), one side of the support beam body (4) is provided with the ball groove (402), the ball groove (402) is provided with multiple groups, the inner side of the ball groove (402) is provided with the ball body (403), the ball body (403) is distributed in two rows in front and back, the bottom surface of the support beam body (4) is provided with the support beam support frame (404), one side of the support beam support frame (404) is provided with the L-shaped plate (405), the L-shaped plate (405) is provided with multiple groups, one side of the L-shaped plate (405) is provided with the adjusting screw (406), the adjusting screw (406) and the L-shaped plate (405) are threadedly connected with each other, and the bottom end of the adjusting screw (406) is provided with the support foot (407).
4. The transformer lead clamp notch machining apparatus of claim 1, wherein: The positioning assembly comprises a base (502), a first adjusting knob (503), a mirror (504), a spotlight support frame (505), an up-down adjusting knob (506), an adjusting support frame (507), a left-right adjusting knob (508), an adjusting screw rod (509) and a fixing seat (510); the upper surface of the rear support (5) is provided with the base (502), one side of the base (502) is provided with the first adjusting knob (503), the inner side of the base (502) is provided with the mirror (504), the mirror (504) is rotationally connected with the first adjusting knob (503), the upper surface of the base (502) is provided with the spotlight support frame (505), the bottom surface of the spotlight support frame (505) is provided with the up-down adjusting knob (506), one end of the up-down adjusting knob (506) is provided with the adjusting support frame (507), one side of the adjusting support frame (507) is provided with the left-right adjusting knob (508), the inner side of the adjusting support frame (507) is provided with the adjusting screw rod (509), the adjusting screw rod (509) is connected with the left-right adjusting knob (508), the outer side of the adjusting screw rod (509) is provided with the fixing seat (510), and the spotlight body (501) is arranged on the upper surface of the fixing seat (510).
5. The transformer lead clamp notch machining apparatus of claim 1, wherein: The moving assembly comprises a front supporting plate (601), a rear stop block (602), a knife groove (603) and a moving slider (604); one side of the upper surface of the workbench (2) is provided with the front supporting plate (601), the anti-cracking plate (7) is arranged on one side of the front supporting plate (601), one side of the device body (1) is provided with the rear stop block (602), the rear stop block (602) is symmetrically provided with two groups, the workbench (2) is provided with the knife groove (603) on one side, the bottom surface of the workbench (2) is provided with the moving slider (604), the moving slider (604) is symmetrically provided with two groups, and the moving slider (604) is slidably connected with the slide rail (6).
6. A transformer lead clamp notch machining device according to claim 5, characterized in that: The anti-cracking assembly comprises clamping grooves (701), anti-cracking notches (702), C-shaped clamps (703), rotating rods (704), second handles (705), insulating pressing blocks (706), clamping plates (707) and through grooves (708); one side of the anti-cracking plate (7) is provided with clamping grooves (701), two groups of which are symmetrically provided; one side of the anti-cracking plate (7) is provided with anti-cracking notches (702), wherein the anti-cracking notches (702) are consistent in size with the notches to be machined of the wire clamp main body (3), and the anti-cracking notches (702) are provided between the two groups of clamping grooves (701); one side of the front supporting plate (601) is provided with a C-shaped clamp (703), the inner side of the C-shaped clamp (703) is provided with a rotating rod (704), the rotating rod (704) is threadedly connected with the C-shaped clamp (703), one end of the rotating rod (704) is provided with a second handle (705), the other end of the rotating rod (704) is provided with an insulating pressing block (706), and the insulating pressing block (706) is arranged on one side of the front supporting plate (601); the C-shaped clamp (703) is clamped with the clamping groove (701); the upper surface of the workbench (2) is provided with a clamping plate (707), a dustproof plate (8) is arranged on one side of the clamping plate (707), the clamping plate (707) is arranged at both ends of the knife groove (603), and one side of the clamping plate (707) is provided with a through groove (708).
7. A transformer lead clamp notch machining device as defined in claim 5 wherein: The dust removal assembly comprises a dust collection box (801), a dust removal inner pipe (802) and a dust discharge pipe (803); the inside of the device main body (1) is provided with the dust collection box (801), which is arranged below the knife groove (603); the inside of the device main body (1) is provided with the dust removal inner pipe (802), which is in through connection with the dust collection box (801); the outside of the device main body (1) is provided with the dust discharge pipe (803), one end of which is in through connection with the dust removal inner pipe (802).
8. A transformer lead clamp notch machining device as defined in claim 5, wherein: The adjusting assembly comprises a rotating wheel (901), a lifting screw rod (902), a movable block (903), a first sliding groove (904), a first sliding block (905), an adjusting groove (906), a limiting frame (907), a connecting plate (908), a driving shaft (909), a motor (910) and a belt (911); the outer side of the device main body (1) is provided with the rotating wheel (901), the inner side of the device main body (1) is provided with the lifting screw rod (902), the rotating wheel (901) and the lifting screw rod (902) are connected with each other in transmission, the outer side of the lifting screw rod (902) is provided with the movable block (903), the inner side of the movable block (903) is provided with the first sliding groove (904), one side of the movable block (903) is provided with the adjusting groove (906), the two ends of the adjusting groove (906) have a certain height difference, one end of the cutter shaft (9) is provided with the first sliding block (905), the first sliding block (905) slides along the first sliding groove (904), the cutter shaft (9) slides along the adjusting groove (906), the inner side of the device main body (1) is provided with the limiting frame (907), the cutter shaft (9) is arranged on the inner side of the limiting frame (907), the bottom surface of the movable block (903) is provided with the connecting plate (908), one side of the connecting plate (908) is provided with the driving shaft (909), the driving shaft (909) and the connecting plate (908) are connected with each other in rotation, the other side of the connecting plate (908) is provided with the motor (910), the output end of the motor (910) and the driving shaft (909) are connected with each other, the outer side of the driving shaft (909) is provided with the belt (911), and the other end of the belt (911) is arranged on the outer side of the cutter shaft (9).