Wire harness thermal shrinkage device with overheating protection

By using a limiting plate to separate the wire harness from the thermal fuse in the wire harness heat shrinking device, and by using an air-cooling component to cool it down, the problem of the thermal fuse melting due to heat is solved, and a high-quality heat shrinking process for the wire harness is achieved.

CN223605023UActive Publication Date: 2025-11-28CHANGZHOU CITY BREND ELECTRONICS
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Patent Information

Application Number
CN202423268647.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-11-28
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

In existing wire harness heat shrinking devices, thermal fuses are prone to melting during the heat shrinking process, affecting the quality of the wire harness. Existing separation methods fail to effectively prevent the fuses from melting or blowing due to heat transfer.

Method used

A limiting plate is used to separate the wire harness from the thermal fuse, and the fuse is cooled by an air-cooling component. Combined with a heating plate to evenly transfer heat to achieve uniform shrinkage of the heat shrink sleeve, the airflow of the air-cooling component is used to cool the fuse.

Benefits of technology

This effectively prevents the thermal fuse from melting during the heat shrinking process, ensuring that the quality of the wire harness is not affected and improving the reliability of the wire harness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is suitable for the technical field of wire harness thermal shrinkage, and provides a wire harness thermal shrinkage device with overheating protection, which comprises a thermal shrinkage assembly, a protection assembly arranged in the thermal shrinkage assembly and an air cooling assembly arranged at the top of the thermal shrinkage assembly, the thermal shrinkage assembly comprises a thermal shrinkage cabinet, a heating plate mounted in the thermal shrinkage cabinet and a heating pipe mounted in the heating plate, and the protection assembly comprises a thermal insulation plate mounted at the top of the heating plate and a limiting plate mounted at the top of the thermal insulation plate. The device solves the problem that the quality of the wire harness in the subsequent use process is influenced by heat generated by thermal shrinkage after the thermal fuse is separated from the wire harness in the thermal shrinkage process of the wire harness, and achieves the purposes of separating the thermal fuse from the wire harness in the thermal shrinkage process, cooling the fuse by utilizing air cooling, and improving the safety of the wire harness. And the subsequent use quality is prevented from being influenced by heating of the thermal fuse.
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Description

TECHNICAL FIELD

[0001] The utility model relates to harness heat shrink technical field more specifically, it relates to a kind of harness heat shrink device with overheating protection. BACKGROUND

[0002] Harness with thermal protector can be used to carry out overheating protection, and the harness mainly includes wire and thermal fuse at one end of the wire, and the connecting part of the thermal fuse and the wire coating needs to be wrapped with heat shrink sleeve, which improves the connection strength on one hand and avoids electric leakage on the other hand. The heat shrink sleeve needs to be heated by a heat shrink device, and shrinks under heat, thereby fixing the wire and the thermal fuse to each other.

[0003] When the harness is heat shrunk, the heat shrink sleeve on the harness shrinks under heat, and the thermal fuse at the end of the harness is affected by heat, which may gradually accumulate heat to make the thermal fuse reach the melting temperature and be burned out, affecting the quality of the harness. Although some harness heat shrink devices have separated the thermal fuse from the harness to reduce the influence of heat on the thermal fuse during heat shrinkage. However, in the actual heat shrink process, heat will continue to be transferred to the thermal fuse through the partition plate, causing the heated part of the thermal fuse to melt. Although it does not directly cause the thermal fuse to melt under heat, it still affects the fuse, thereby affecting the quality of the harness in the subsequent use process. SUMMARY

[0004] In view of the deficiencies in the prior art, the purpose of the present utility model is to provide a harness heat shrink device with overheating protection that separates the thermal fuse from the harness during heat shrinkage and uses air cooling to cool the fuse, thereby avoiding the influence of the heated part of the thermal fuse on the quality of subsequent use.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0006] A harness heat shrink device with overheating protection includes a heat shrink assembly, a protection assembly installed inside the heat shrink assembly, and an air cooling assembly installed on the top of the heat shrink assembly. The heat shrink assembly includes a heat shrink cabinet, a heating plate installed inside the heat shrink cabinet, and a heating pipe installed inside the heating plate. The protection assembly includes a heat insulation plate installed on the top of the heating plate and a limiting plate installed on the top of the heat insulation plate.

[0007] The utility model is further provided as follows: the limiting plate is provided with a plurality of limiting plates along the heat insulation plate, and every two adjacent limiting plates are inclined to each other.

[0008] The utility model is further provided as follows: a limiting groove for placing the harness is formed between every two adjacent limiting plates.

[0009] By adopting the above technical solution, the wire harness that needs to be heat-shrink can be placed inside the limiting groove. On the one hand, the limiting plate can be used to evenly transfer heat to the circumference of the wire harness, ensuring that the heat-shrink sleeve on the wire harness shrinks evenly; on the other hand, the limiting plate can also be used to separate the wire harness from the terminal.

[0010] The present invention is further configured such that: multiple heating tubes are installed inside the heating plate, and the heating tubes are located at the bottom of the heat insulation plate.

[0011] The present invention is further configured such that a heating cavity is formed inside the heating plate and sealed between it and the heat insulation plate.

[0012] The present invention is further configured such that: the air-cooling component includes an air-cooling cabinet installed on the top of the heat shrink cabinet, a fan is installed on one side of the top of the air-cooling cabinet, and a motor is installed on the other side of the top of the air-cooling cabinet.

[0013] The present invention is further configured such that: an air-cooling cavity is formed inside the air-cooled cabinet, and the bottom of the fan is connected to the air-cooling cavity.

[0014] The present invention is further configured such that: the output end of the motor passes through the air-cooled cabinet downwards, and a fan blade is connected to the bottom of the motor.

[0015] The present invention is further configured such that: the fan blade is disposed inside the air-cooling cavity, and the fan blade is located on top of the protective assembly.

[0016] The beneficial effects of this utility model are:

[0017] The limiting plate not only separates the wire harness and the thermal fuse, but also allows the limiting plate to evenly transfer heat to the wire harness. Furthermore, during the heat shrinking process, the airflow generated by the air-cooling component cools the fuse, preventing the heated part of the thermal fuse from melting during the heat shrinking process and affecting the quality in subsequent use. Attached Figure Description

[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0019] Figure 1 This is a schematic diagram of the structure of the wire harness heat shrinking device with overheat protection according to this utility model.

[0020] Figure 2 for Figure 1 The image shows a top view of a wire harness heat shrink device with overheat protection.

[0021] Figure 3 For along Figure 2 A cross-sectional view showing section line AA.

[0022] Figure 4 for Figure 1An exploded structural schematic view of the heat shrink assembly.

[0023] Figure 5 To Figure 3 A partial enlarged view of the protection assembly.

[0024] BRIEF DESCRIPTION OF DRAWINGS: 1, heat shrink assembly; 11, heat shrink cabinet; 12, heating pipe; 13, heating plate; 14, heating cavity;

[0025] 2, protection assembly; 21, heat insulation plate; 22, limiting plate; 23, limiting groove;

[0026] 3, air cooling assembly; 31, air cooling cabinet; 32, fan; 33, motor; 34, fan blade; 35, air cooling cavity. DETAILED DESCRIPTION

[0027] In order to make the technical problems, technical solutions and beneficial effects of the present application more clear, the present application will be described in detail with reference to the drawings. This figure is a simplified schematic view, which only schematically illustrates the basic of the present application, therefore it only shows the relevant components of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of the present application.

[0028] Please refer to Figures 1-3 , including heat shrink assembly 1, installed in the heat shrink assembly 1 protection assembly 2 and installed on the top of the heat shrink assembly 1 air cooling assembly 3, the wire harness can be placed on the protection assembly 2, and then using heat shrink assembly 1 heat shrink, while the air flow generated by the air cooling assembly 3 on the hot wire on the wire harness cooling.

[0029] Please refer to Figures 1-5 , heat shrink assembly 1 includes heat shrink cabinet 11, heating plate 13 installed in the heat shrink cabinet 11 and heating pipe 12 installed in the heating plate 13. The heat shrink cabinet 11 is horizontally arranged, the heating plate 13 is installed in the heat shrink cabinet 11, and the heating plate 13 is arranged on the top of the heat shrink cabinet 11. A plurality of heating pipes 12 are installed in the heating plate 13, and the plurality of heating pipes 12 are arranged along the heating plate 13. Further, the heating pipe 12 can be arranged in multiple layers in the vertical direction inside the heating plate 13, thereby increasing the heat generated by the heating pipe 12. When the wire harness is heat shrunk, the heat generated by the heating pipe 12 can be transmitted to the wire harness, so that the heat shrink sleeve on the wire harness is shrunk.

[0030] Please refer to Figures 1-5The protection assembly 2 comprises a heat insulation plate 21 installed on the top of the heating plate 13 and a limiting plate 22 installed on the top of the heat insulation plate 21. The heat insulation plate 21 is shaped to match the shape of the heating plate 13, and the heating plate 13 is internally formed with a sealed heating cavity 14 between the heat insulation plate 21, and the heat generated by the plurality of heating pipes 12 inside the heating plate 13 is gathered in the heating cavity 14, facilitating heat transfer through the heat insulation plate 21. The sealed heating cavity 14 can also avoid heat volatilization and improve heat shrinkage quality. The limiting plate 22 is provided with a plurality of limiting slots 23 between every two adjacent limiting plates 22, and the limiting slots 23 are shaped to match the shape of the wire harness. When the wire harness is placed in the limiting slot 23, the thermal fuse at the end of the wire harness is located outside the limiting slot 23 near the air cooling assembly 3, which can uniformly transfer heat to the wire harness in the circumferential direction of the limiting plate 22 to ensure uniform heat shrinkage of the heat shrink sleeve on the wire harness, and also separates the wire harness from the terminal.

[0031] Please refer to Figures 1-3 The air cooling assembly 3 comprises an air cooling cabinet 31 installed on the top of the heat shrinkage cabinet 11, a fan 32 installed on one side of the top of the air cooling cabinet 31, and a motor 33 installed on the other side of the top of the air cooling cabinet 31. The air cooling cabinet 31 is internally formed with an air cooling cavity 35 located on the top of the heat insulation plate 21, and a partition is provided inside the air cooling cabinet 31 to separate the air cooling cavity 35 from the limiting plate 22 on the top of the heat insulation plate 21. The bottom of the fan 32 is in communication with the air cooling cavity 35. The airflow generated by the operation of the fan 32 can flow to the air cooling cavity 35, thereby contacting the thermal fuse inside the air cooling cavity 35 and cooling the thermal fuse. The output end of the motor 33 penetrates downward through the air cooling cabinet 31, and the bottom of the motor 33 is connected with a fan blade 34. The fan blade 34 is arranged inside the air cooling cavity 35 and located on the top of the protection assembly 2. The motor 33 can drive the fan blade 34 to rotate, and the fan blade 34 can further diffuse the airflow generated by the fan 32 during rotation, thereby accelerating the cooling of the thermal fuse.

[0032] Specifically, when the wire harness is heat shrunk, the wire harness is first placed inside the limiting groove 23 formed by the limiting plates 22, at which time the limiting plates 22 separate the wire harness from the thermal fuse, which is located inside the air cooling cavity 35 at one end of the limiting groove 23. The heat generated by the heating pipe 12 is gathered in the heating cavity 14 and uniformly transmitted to the wire harness through the heat insulation plate 21 and the limiting plate 22, so that the heat shrink sleeve on the wire harness is uniformly heated to complete the heat shrink. During the heat shrink process, the airflow generated by the operation of the fan flows into the air cooling cavity 35, and the motor 33 drives the fan blade 34 to rotate to diffuse the airflow generated by the fan 32 and cool the thermal fuse. The limiting plate 22 not only separates the wire harness and the thermal fuse, but also uniformly transmits heat to the wire harness by the limiting plate 22, further cools the fuse by the airflow generated by the air cooling assembly 3 during the heat shrink process, avoids the heat shrink process of the thermal fuse, and affects the quality in the subsequent use process.

[0033] In the description of the present application, it should be explained that, unless otherwise explicitly defined and limited, the terms "mounting", "connection", "connection" should be understood in a broad sense, for example, it can be fixed connection, or detachable connection or integrated connection, it can be mechanical connection, it can be direct connection or indirect connection through intermediate medium, it can be the communication inside two elements or the interaction relationship between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0034] It should be understood that the terms "length", "width", "up", "down", "front and back", "left and right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present application and simplifying the description, and is not intended to indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0035] Based on the ideal embodiment of the present application, the above description, relevant personnel can make various changes and modifications without deviating from the scope of the present application. The technical scope of the present application is not limited to the contents in the specification, and the technical scope must be determined according to the scope of claims.

Claims

1. A harness heat shrink device with overheat protection, characterized by: The utility model provides a heat shrinkage assembly (1), a protection assembly (2) installed inside heat shrinkage assembly (1) and air cooling assembly (3) installed on the top of heat shrinkage assembly (1), heat shrinkage assembly (1) includes heat shrinkage cabinet (11), heating plate (13) installed in heat shrinkage cabinet (11) and heating pipe (12) installed in heating plate (13), protection assembly (2) includes heat insulation plate (21) installed on the top of heating plate (13) and limiting plate (22) installed on the top of heat insulation plate (21).

2. A wiring harness heat shrink device with overheat protection according to claim 1, characterized in that: The limiting plate (22) is provided with a plurality of heat insulation plates (21), and every two adjacent limiting plates (22) are inclined to each other.

3. A wire harness heat shrink device with overheat protection according to claim 2, wherein: The limiting groove (23) for placing wire harness is formed between every two adjacent limiting plates (22).

4. A wire harness heat shrink device with overheat protection according to claim 3, wherein: A plurality of heating pipes (12) are installed in the heating plate (13), and the heating pipes (12) are located at the bottom of the heat insulation plate (21).

5. A wiring harness heat shrink device with overheat protection according to claim 4, wherein: The heating cavity (14) is formed in the heating plate (13) and is sealed with the heat insulation plate (21).

6. A wire harness heat shrink device with overheat protection according to claim 1, wherein: The air cooling assembly (3) includes an air cooling cabinet (31) installed on the top of the heat shrinkage cabinet (11), a fan (32) installed on one side of the top of the air cooling cabinet (31), and a motor (33) installed on the other side of the top of the air cooling cabinet (31).

7. A wire harness heat shrink device with overheat protection according to claim 6, wherein: The air cooling cavity (35) is formed in the air cooling cabinet (31), and the bottom of the fan (32) is communicated with the air cooling cavity (35).

8. A wire harness heat shrink device with overheat protection according to claim 7, wherein: The output end of the motor (33) penetrates downwardly through the air cooling cabinet (31), and the bottom of the motor (33) is connected with a fan blade (34).

9. A wire harness heat shrink device with overheat protection according to claim 8, wherein: The fan blade (34) is arranged in the air cooling cavity (35), and the fan blade (34) is located on the top of the protection assembly (2).