Raw material punching device for glass insulator production
By designing an automated raw material stamping equipment for glass insulator production, and utilizing the combination of a circular conveyor, electric guide rail, and cylinder, the automatic cyclic feeding and shaping of glass rods is achieved, solving the problems of low efficiency and poor safety in existing technologies, and realizing efficient and safe automated production.
Patent Information
- Application Number
- CN202423191874.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-24
AI Technical Summary
The current production of glass insulators suffers from low stamping efficiency and poses safety hazards to operators.
An automated stamping device was designed, comprising a stand, a circular conveyor, an electric guide rail, a cylinder, and a stamping head. The circular conveyor enables the cyclic feeding of glass rods, and the electric guide rail and cylinder work together to achieve automatic stamping, shaping, and unloading of the glass rods.
It improved stamping efficiency, reduced manual material changing time, enhanced safety, and enabled automated production.
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Figure CN223607169U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to glass insulator punch press technical field especially relates to a raw material punch press equipment for glass insulator production. BACKGROUND
[0002] Glass insulator refers to the characteristic that glass does not conduct electricity at room temperature. Glass is an amorphous solid composed of silicates, oxides, etc. Its atomic structure has no free electrons, and electrons cannot move freely inside the glass, so glass does not conduct electricity. This characteristic makes glass an excellent insulator at room temperature, widely used in electrical equipment such as wire insulation, light bulbs, capacitors, etc., effectively preventing current leakage and ensuring safety.
[0003] In the process of preparing glass insulator, the glass raw material needs to be heated and softened by a glass rod first, and then punched by the equipment. The existing punch press method is for the operator to hold the tool to clamp the glass rod back and forth to make the raw material after punching. However, this punch press method is low in efficiency, and the operator needs to change the material back and forth, and there is a certain risk in the high-temperature environment. UTILITY MODEL CONTENT
[0004] In view of the shortcomings of the prior art, the utility model provides a raw material punch press equipment for glass insulator production, which overcomes the shortcomings of the prior art and effectively solves the problem of slow punch press efficiency and certain risk.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] A raw material punch press equipment for glass insulator production, comprising a stand, an annular conveyor is installed on the top outer wall of the stand, and a connecting plate is fixedly connected to the chain of the annular conveyor, a hollow tube is installed on the inner wall of one end of the connecting plate, and a glass rod is arranged in the hollow tube;
[0007] A support plate is arranged on one side of the stand, an electric guide rail is fixedly connected to the top outer wall of the support plate, a connecting frame is installed on the sliding block of the electric guide rail, a gas cylinder is installed on the top outer wall of the connecting frame, a punch head is fixedly connected to the output shaft of the gas cylinder, and a punch seat is welded to the outer wall of one end of the connecting frame.
[0008] Preferably, a shaping plate is welded to the outer wall of one end of the stand, and the punch seat is slidingly connected to the inner wall of the shaping plate.
[0009] Preferably, a shaping port is arranged through the inner wall of the shaping plate, and the size of the shaping port is matched with the size of the punch head.
[0010] Preferably, a hot melting pool is welded to the outer wall of one side of the stand, and a flame gun is installed on the top outer wall of one end of the support plate located in the hot melting pool.
[0011] Preferably, a belt conveyor is arranged on the inner side of the connecting frame, and a base plate is fixedly connected to the belt of the belt conveyor.
[0012] Preferably, a support frame is welded to the outer wall of the bottom of the support plate and the pedestal.
[0013] Preferably, equidistant through holes are arranged on the outer wall of the pedestal.
[0014] The beneficial effects of the present application are as follows:
[0015] 1. The raw material stamping equipment for glass insulator production can place the glass rod into the hollow pipe, drive the connecting plate to move through the ring conveyor, control each glass rod to be transferred between the stamping head and the stamping seat in turn, realize the circulation of raw material feeding, save the time of changing material, and help to improve the stamping efficiency.
[0016] 2. The raw material stamping equipment for glass insulator production can extrude the bottom end of the glass rod between the stamping head and the stamping seat through the cooperation of the electric guide rail and the cylinder, realize the automatic stamping and shaping of the glass insulator raw material, and has the advantage of automatic material returning when the stamping seat moves to the direction of the shaping plate, saves manpower, has high stamping efficiency and safety factor. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 The present application provides a raw material stamping equipment for glass insulator production.
[0018] Figure 2 The present application provides a raw material stamping equipment for glass insulator production.
[0019] Figure 3 The present application provides a raw material stamping equipment for glass insulator production.
[0020] Figure 4 The present application provides a raw material stamping equipment for glass insulator production.
[0021] In the figure: 1, pedestal; 2, ring conveyor; 3, connecting plate; 4, hollow pipe; 5, glass rod; 6, support plate; 7, electric guide rail; 8, cylinder; 9, stamping head; 10, connecting frame; 11, stamping seat; 12, shaping plate; 13, hot melting pool; 14, flame gun; 15, belt conveyor; 16, base plate; 17, through hole. DETAILED DESCRIPTION
[0022] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described, obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments.
[0023] Embodiment one, refer to Figure 2 A raw material stamping equipment for glass insulator production, comprising a stand 1, an annular conveyor 2 is installed on the top outer wall of the stand 1, and a connecting plate 3 is fixedly connected to the chain of the annular conveyor 2, a hollow tube 4 is installed on the inner wall of one end of the connecting plate 3, and a glass rod 5 is arranged in the hollow tube 4.
[0024] In this embodiment, the glass rod 5 can be placed into the hollow tube 4, the connecting plate 3 is moved by the annular conveyor 2, and each glass rod 5 can be transferred between the stamping head 9 and the stamping seat 11 in turn, so that the raw material is recycled and loaded, the time for changing the raw material is saved, and the stamping efficiency is improved.
[0025] Embodiment two, refer to Figures 3-4 A raw material stamping equipment for glass insulator production, a supporting plate 6 is arranged on one side of the stand 1, an electric guide rail 7 is fixedly connected to the top outer wall of the supporting plate 6, a connecting frame 10 is installed on the sliding block of the electric guide rail 7, a pneumatic cylinder 8 is installed on the top outer wall of the connecting frame 10, a stamping head 9 is fixedly connected to the output shaft of the pneumatic cylinder 8, and a stamping seat 11 is welded to the outer wall of one end of the connecting frame 10.
[0026] In this embodiment, when the glass rod 5 is transferred between the stamping head 9 and the stamping seat 11, the bottom end of the glass rod 5 can be extruded between the stamping head 9 and the stamping seat 11 through the cooperation of the electric guide rail 7 and the pneumatic cylinder 8, so that the glass insulator raw material is automatically stamped and shaped, and the raw material is automatically discharged as the stamping seat 11 moves towards the shaping plate 12, which saves manpower, improves the stamping efficiency, and has a high safety factor.
[0027] Refer to Figure 4 One end of the outer wall of the stand 1 is welded to a shaping plate 12, and the stamping seat 11 is slidingly connected to the inner wall of the shaping plate 12.
[0028] Refer to Figure 4 A shaping opening is arranged through the inner wall of the shaping plate 12, and the size of the shaping opening is matched with the size of the stamping head 9.
[0029] Refer to Figure 3 A hot melting pool 13 is welded to the outer wall of one side of the stand 1, and a flame gun 14 is installed on the top outer wall of one end of the supporting plate 6 which is located in the hot melting pool 13.
[0030] Refer to Figure 1 A belt conveyor 15 is arranged on the inner side of the connecting frame 10, and a backing plate 16 is fixedly connected to the belt of the belt conveyor 15.
[0031] With reference to Figure 1 The outer wall of the pedestal 1 and the bottom of the support plate 6 are welded with support frames.
[0032] With reference to Figure 2 The outer wall of the pedestal 1 is provided with through holes 17 distributed at equal distances.
[0033] Working principle: first, the glass rod 5 is placed into the hollow tube 4, and the glass rod 5 is moved by the ring conveyor 2, when the glass rod 5 moves to one side of the flame gun 14, the glass rod 5 can be softened by high temperature, when the glass rod 5 is transferred between the punch head 9 and the punch seat 11, the punch head 9 and the punch seat 11 can extrude the glass rod 5 into a shape, and the punch seat 11 can push the raw material to the pad plate 16 of the belt conveyor 15.
[0034] The above is only the preferred specific implementation of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A raw material punching apparatus for glass insulator production, comprising a stand (1), characterized in that, The annular conveyor (2) is installed on the top outer wall of the pedestal (1), a connecting plate (3) is fixedly connected to the chain of the annular conveyor (2), a hollow pipe (4) is installed on the inner wall of one end of the connecting plate (3), and a glass rod (5) is arranged in the hollow pipe (4). The pedestal (1) is provided with a support plate (6) on one side, an electric guide rail (7) is fixedly connected to the top outer wall of the support plate (6), a connecting frame (10) is installed on the sliding block of the electric guide rail (7), a pneumatic cylinder (8) is installed on the top outer wall of the connecting frame (10), a stamping head (9) is fixedly connected to the output shaft of the pneumatic cylinder (8), and a stamping seat (11) is welded to the outer wall of one end of the connecting frame (10).
2. The raw material punching apparatus for a glass insulator production according to claim 1, characterized by, The pedestal (1) is provided with a support plate (6) on one side, an electric guide rail (7) is fixedly connected to the top outer wall of the support plate (6), a connecting frame (10) is installed on the sliding block of the electric guide rail (7), a pneumatic cylinder (8) is installed on the top outer wall of the connecting frame (10), a stamping head (9) is fixedly connected to the output shaft of the pneumatic cylinder (8), and a stamping seat (11) is welded to the outer wall of one end of the connecting frame (10).
3. The raw material punching apparatus for a glass insulator production according to claim 2, characterized by The inner wall of the shaping plate (12) is provided with a shaping opening, and the size of the shaping opening is matched with the size of the stamping head (9).
4. The raw material punching apparatus for a glass insulator production according to claim 1, characterized by The outer wall of one side of the pedestal (1) is welded with a hot melting pool (13), and the top outer wall of the support plate (6) is provided with a flame gun (14) on one end of the hot melting pool (13).
5. The raw material punching apparatus for a glass insulator production according to claim 1, characterized by The inner side of the connecting frame (10) is provided with a belt conveyor (15), and the belt of the belt conveyor (15) is fixedly connected with a backing plate (16).
6. The raw material punching apparatus for a glass insulator production according to claim 1, characterized by The bottom outer walls of the pedestal (1) and the support plate (6) are welded with support frames.
7. The raw material punching apparatus for a glass insulator production according to claim 1, characterized by The outer wall of the pedestal (1) is provided with equidistantly distributed through holes (17).