Blood collecting tank for slaughtering
By introducing inclined filters, vibrators, heat-insulating shells, and ultrasonic modules into the blood collection tank for slaughtering, the problems of blood splashing and impurity contamination have been solved, achieving efficient and stable blood collection and preservation.
Patent Information
- Application Number
- CN202520020284.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-06
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2035-01-06
AI Technical Summary
Existing blood collection devices for slaughterhouses are inadequate in preventing blood splatter and improving collection efficiency. Furthermore, the cleaning mechanism requires manual operation, which increases workload and may lead to impurities contaminating blood quality.
A blood collection tank comprising a filter, an inclined plate, a vibrator, an insulated shell, and an ultrasonic module was designed. Impurities are removed by the inclined filter and the vibration mechanism, a low-temperature environment is maintained by the insulated shell, and ultrasonic vibration is used to prevent blood coagulation and promote the mixing of anticoagulants, thus ensuring the purity and fluidity of the blood.
It effectively prevents blood splattering and clumping, improves collection efficiency, reduces impurity contamination, lowers the frequency of manual cleaning, maintains the purity and preservation quality of blood, and ensures a stable low-temperature environment.
Smart Images
Figure CN223614119U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a collection tank, and more particularly to a blood collection tank for slaughtering. Background Technology
[0002] Blood collection is an indispensable part of the slaughtering industry. Traditional blood collection methods often use simple containers or tanks, but with the expansion of slaughtering scale and the improvement of hygiene standards, these methods are no longer sufficient to meet the needs of modern slaughtering. Therefore, some efficient, hygienic, and easy-to-operate blood collection tanks for slaughtering have emerged. Existing collection tanks aim to improve blood collection efficiency, reduce blood waste, and ensure hygiene and safety during the collection process through optimized structural design, such as incorporating adjustable height structures, adding filtration devices, and anti-splash devices, to meet the slaughtering industry's demand for high-quality blood collection equipment.
[0003] While existing collection devices have improved the stability and efficiency of blood collection to some extent, some significant shortcomings remain. In actual slaughtering processes, due to complex environments, frequent operations, and slight shifts or movements of the bleeding animals, existing collection devices, despite having baffles, suffer from simple structures that cannot be flexibly adjusted to meet specific needs. This hinders improvements in preventing blood splashing and enhancing collection efficiency, especially when handling large quantities of blood, which can easily splash out during collection, causing waste and contamination, and preventing accurate blood collection. Furthermore, the existing cleaning mechanism requires manual operation of the filter frame, increasing workload and potentially allowing hair and other impurities to fall into the blood due to untimely cleaning or improper operation, affecting blood quality.
[0004] Therefore, there is an urgent need for a more stable, efficient and easy-to-clean slaughter blood collection tank to overcome these shortcomings. Utility Model Content
[0005] To overcome the shortcomings of existing blood collection devices, which, despite improving stability and efficiency to some extent, still have some obvious deficiencies, the current collection devices, despite having baffles, suffer from several problems. In actual slaughtering processes, due to complex environments, frequent operations, and slight shifts or movements of the bleeding animals, the existing devices, while equipped with baffles, have simple structures that cannot be flexibly adjusted according to actual needs. Further improvements are needed in preventing blood splashing and improving collection efficiency, especially when processing large amounts of blood, which easily splashes out during collection, causing waste and contamination, and hindering accurate blood collection. Secondly, the existing filter frame cleaning method requires manual operation, increasing workload and potentially leading to hair and other impurities falling into the blood due to untimely cleaning or improper operation, affecting blood quality. The aim is to provide a more stable, efficient, and easy-to-clean blood collection tank for slaughtering.
[0006] The technical solution of this utility model is: a blood collection tank for slaughtering, including a mounting base, a blood tank, a filter screen, a drain pipe, a collection hopper, a fixing plate, and inclined plates. The blood tank is installed on the upper part of the mounting base. The filter screen is installed in the upper part of the blood tank. The filter screen is inclined with the back higher than the front. A protrusion is provided on the front side of the upper part of the blood tank. The lower part of the protrusion is inclined with the front higher than the back. The internal space of the protrusion is connected to the internal space of the blood tank. An opening is provided at the top of the protrusion. The front side of the filter screen extends into the protrusion and abuts against the front part of the protrusion. A drain pipe is provided at the lower part of the blood tank. A collection hopper is provided at the upper part of the blood tank. Fixing plates are provided on both the left and right sides of the lower part of the collection hopper. Several inclined plates are evenly spaced between the fixing plates.
[0007] Furthermore, it also includes springs, mounting brackets, and a vibrator. The filter screen is mounted on the blood tank by springs, and a mounting bracket is fixed at the bottom of the filter screen, with a vibrator installed inside the mounting bracket.
[0008] Furthermore, it also includes a heat-insulating shell and a medium tube. The heat-insulating shell is arranged around the outside of the blood tank. There is a heat transfer interval between the inner wall of the heat-insulating shell and the outer wall of the blood tank. The heat-insulating shell is equipped with two medium tubes, both of which are connected to the heat transfer interval.
[0009] Furthermore, it also includes an ultrasonic module, a main pipe, and branch pipes. An ultrasonic module is installed on one side of the heat insulation shell, and a main pipe is provided on the ultrasonic module. One end of the main pipe passes through the heat insulation shell and the blood tank and extends into the blood tank. Several branch pipes are provided on the main pipe.
[0010] Furthermore, it also includes guide rods and guide rods. Two guide rods are provided on the front and rear sides of the upper part of the hopper. Guide rods are slidably provided between the two guide rods on the same side of the front and rear sides. The left and right ends of the guide rods are provided with outward-expanding inclined rods, forming a limiting channel above the hopper through the guide rods.
[0011] Compared with the prior art, the present invention has the following advantages:
[0012] This invention uses a hopper that is wider at the top and narrower at the bottom to guide blood into a blood tank, with densely arranged inclined plates at the bottom of the hopper. When the blood flows down from above, it impacts the inclined plates, effectively dispersing the blood flow velocity and reducing the impact force on the bottom of the blood tank. This also prevents the blood from directly hitting the bottom of the tank, which could cause clumping and splashing. Furthermore, before entering the blood tank, the blood passes through a filter to further remove impurities and clots, ensuring that the blood entering the tank is pure and has good flowability, thus significantly improving the efficiency of blood collection and preservation.
[0013] This invention designs the filter screen with a lower front and higher back. During filtration, the impact of blood flow guides impurities in the blood to gather in the protruding area at the front of the blood tank. At the same time, a vibration mechanism is installed on the filter screen to promote the rapid detachment of blood from the impurities through vibration at a certain frequency, reducing the amount of blood carried in the impurities and reducing waste. It also allows impurities to detach from the filter screen and gather forward, making it easier to clean and reducing the frequency of manual cleaning of the filter screen surface.
[0014] This invention features a thermally insulated outer shell around the blood tank and a medium transfer pipe that introduces a low-temperature medium into the shell. Through heat exchange between the low-temperature medium and the blood tank, the temperature inside the tank is effectively reduced, maintaining the blood in a suitable low-temperature environment (e.g., 4°C), thus preventing coagulation and spoilage. Furthermore, the thermally insulated shell reduces the impact of external temperature fluctuations on the temperature inside the blood tank, ensuring stable blood storage conditions.
[0015] This invention utilizes an ultrasonic vibration module installed within a blood tank. By leveraging the high-frequency vibration and cavitation effect generated by ultrasound, it effectively prevents the aggregation and clumping of cells and proteins in the blood. The ultrasonic vibration module can periodically emit vibrations, ensuring that the blood maintains good fluidity at all times. It can also promote the rupture of tiny bubbles in the blood, preventing bubbles from affecting blood quality. In addition, ultrasonic vibration can enhance the mixing effect of blood and anticoagulant, ensuring that the anticoagulant is evenly distributed in the blood, further improving the anticoagulant effect. Attached Figure Description
[0016] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0017] Figure 2 This is a three-dimensional structural diagram of the fixing plate and the inclined plate of this utility model.
[0018] Figure 3 This is a three-dimensional structural diagram of the blood tank of this utility model.
[0019] Figure 4 This is a three-dimensional structural diagram of the filter screen and vibration mechanism of this utility model.
[0020] Figure 5 This is a cross-sectional view of the blood tank, heat-insulating shell, and main pipe of this utility model.
[0021] Explanation of reference numerals in the attached drawings: 1-mounting base, 2-blood tank, 21-protrusion, 22-filter screen, 23-drain pipe, 3-collection hopper, 4-spring, 41-mounting bracket, 42-vibrator, 5-fixed plate, 51-sloping plate, 7-insulation shell, 70-temperature transfer interval, 71-medium pipe, 8-ultrasonic module, 81-main pipe, 82-branch pipe, 9-guide rod, 91-guide rod. Detailed Implementation
[0022] The technical solution of this utility model will be further described below with reference to the accompanying drawings.
[0023] Example 1
[0024] A blood collection tank for slaughtering, such as Figure 1-5 As shown, the system includes a mounting base 1, a blood tank 2, a filter screen 22, a drain pipe 23, a collection hopper 3, a fixing plate 5, and an inclined plate 51. The blood tank 2 is securely mounted on the upper part of the mounting base 1. The blood tank 2 is installed below the path of the production line's transmission line or hanging line and is used in the blood collection station. A filter screen 22 is located in the upper part of the blood tank 2. A protrusion 21 is located on the upper front side of the blood tank 2. The lower part of the protrusion 21 is inclined, with the front higher than the back. The internal space of the protrusion 21 communicates with the internal space of the blood tank 2. An opening is located at the top of the protrusion 21. The opening is for easy subsequent cleaning. The front side of the filter 22 extends into the protrusion 21 and abuts against the front part of the protrusion 21. At the same time, the filter 22 is set in an inclined shape with the back higher than the front, so that the blood flows naturally to the protrusion on the front side of the blood tank 2 under the action of gravity. This inclined design not only guides impurities in the blood to gather in the area of the protrusion 21 on the front side of the blood tank 2, but also effectively prevents impurities from accumulating on the filter 22 and causing blockage, ensuring that the blood entering the blood tank 2 is purer. Workers can remove the accumulated impurities from the opening of the protrusion 21.
[0025] The lower part of the blood tank 2 is equipped with a drain pipe 23 to drain the treated blood, ensuring that the blood in the blood tank 2 is refreshed in a timely manner and avoiding pollution or deterioration caused by long-term retention. The upper part of the blood tank 2 is equipped with a collection hopper 3, and the lower left and right sides of the collection hopper 3 are equipped with fixing plates 5. Several inclined plates 51 are evenly spaced between the fixing plates 5. When the blood flows down from the height, it impacts the inclined plates 51, effectively dispersing the blood flow rate and reducing the impact force on the bottom of the blood tank 2. At the same time, it avoids the blood from directly hitting the filter screen 22, causing clumping and splashing. It also significantly reduces the receiving pressure of the filter screen 22 and extends the service life of the equipment.
[0026] In addition, such as Figure 4 As shown, it also includes a spring 4, a mounting bracket 41, and a vibrator 42. The filter screen 22 is mounted on the blood tank 2 via the spring 4. This elastic connection allows the filter screen 22 to maintain a certain amount of space during vibration, enhancing the filtration effect. The mounting bracket 41 is fixedly installed at the bottom of the filter screen 22, and the vibrator 42 is installed inside the mounting bracket 41. The vibration generated by the vibrator 42 not only helps to remove impurities from the filter screen 22, but also promotes the rupture of tiny bubbles in the blood, ensuring good blood flow. The vibrator 42 periodically vibrates, causing the filter screen 22 to shake continuously, preventing impurities and clots in the blood from adhering to its surface, and ensuring the long-term efficient operation of the filter screen 22.
[0027] Specifically, the blood generated during slaughter is first introduced into the blood tank 2 through the collection hopper 3. The collection hopper 3 is wider at the top and narrower at the bottom, capable of holding a large amount of blood. The densely arranged inclined plates 51 at its lower part disperse the blood flow, reducing the impact on the bottom of the blood tank 2 and preventing blood clots and splashing. Before entering the blood tank 2, the blood undergoes preliminary filtration through the filter screen 22. The filter screen 22 is inclined at the back and lower at the front, using the impact force of the blood itself to guide impurities to gather in the protruding area 21 on the front side of the blood tank 2. Simultaneously, the vibrator 42 vibrates, further separating and removing impurities, ensuring the blood is pure and has good flowability. Because the filter screen 22... Due to the inclined design and the function of the vibrator 42, impurities in the blood are guided into the protrusion 21. The lower part of the protrusion 21 is inclined, with the front higher than the back. The purpose of this design is to allow the blood dripping from the filter 22 to be quickly introduced into the blood tank 2, avoiding blood residue in the protrusion 21 and ensuring that the blood can slide smoothly and be collected. After preliminary filtration and impurity removal, the blood enters the blood tank 2, maintaining good fluidity and purity. The drain pipe 23 at the bottom of the blood tank 2 can discharge the processed blood in a timely manner, ensuring that the blood in the blood tank 2 is always in the best condition and avoiding pollution or deterioration caused by long-term retention.
[0028] Example 2:
[0029] Based on Example 1, such as Figure 1 and Figure 5 As shown, this utility model also includes a heat-insulating shell 7 and a medium tube 71; the heat-insulating shell 7 is arranged around the outside of the blood tank 2, and there is a heat transfer interval 70 between the inner wall of the heat-insulating shell 7 and the outer wall of the blood tank 2, so as to ensure that the low-temperature medium can flow between the two, thereby effectively reducing the temperature in the blood tank 2, keeping the blood in a suitable low-temperature environment (such as 4°C), and preventing the blood from coagulating and deteriorating. The heat-insulating shell 7 is provided with two medium tubes 71, both of which are connected to the heat transfer interval 70. Through these two medium tubes 71, the low-temperature medium (such as coolant or cold air) can be introduced and discharged to ensure that the low-temperature environment in the heat transfer interval 70 remains stable.
[0030] In addition, such as Figure 1 and Figure 5As shown, it also includes an ultrasonic module 8, a main pipe 81, and branch pipes 82. An ultrasonic module 8 is installed on one side of the heat-insulating shell 7. The ultrasonic module 8 has a main pipe 81, one end of which passes through the heat-insulating shell 7 and the blood tank 2, extending into the lower part of the blood tank 2. Several branch pipes 82 are evenly distributed in the lower part of the blood tank 2, allowing the vibration transmitted by the ultrasonic waves to cover the entire space of the blood tank 2. When blood accumulates in the blood tank 2 and flows through the main pipe 81 and branch pipes 82, the ultrasonic module 8 is intermittently activated. The ultrasonic module 8 emits high-frequency vibrations and cavitation effects through the main pipe 81 and branch pipes 82, effectively preventing the aggregation and clumping of cells and proteins in the blood, promoting the rupture of tiny bubbles in the blood, and avoiding the impact of bubbles on blood quality. Simultaneously, the ultrasonic vibration can also enhance the mixing effect of blood and anticoagulant, ensuring that the anticoagulant is evenly distributed in the blood, further improving the anticoagulant effect.
[0031] In a preferred embodiment: such as Figure 1 As shown, it also includes guide rods 9 and guide rods 91. Two guide rods 9 are provided on the front and rear sides of the upper part of the hopper 3. The guide rods 91 are slidably installed between the two guide rods 9 on the same side of the front and rear sides. These guide rods 9 provide a sliding track for the guide rods 91, ensuring that the guide rods 91 can move smoothly in the vertical direction. This design not only improves the stability of the guide rods 91, but also makes it convenient for operators to adjust the position of the guide rods 91 as needed. Both ends of the guide rods 91 are provided with outward-expanding inclined rods. Through the guide rods 91, a left-right guiding and limiting channel is formed above the hopper 3. When the livestock are transported on the conveyor line to the area near the blood tank 2, the guide rods 91 and their inclined rods can guide the suspended livestock to the central area above the hopper 3. The two guide rods set at the front and rear limit the amplitude of the livestock's swing, so as to ensure that the blood can fall accurately into the hopper 3, reducing the waste and processing impact caused by the blood flowing to other areas due to the swing.
[0032] It should be understood that the above description is for illustrative purposes only and is not intended to limit the present invention. Those skilled in the art will understand that variations of the present invention will be included within the scope of the claims herein.
Claims
1. A blood collection tank for slaughtering, comprising a mounting base (1); Its characteristics are: It also includes a blood tank (2), a filter screen (22), a drain pipe (23), a collection hopper (3), a fixing plate (5), and an inclined plate (51). The blood tank (2) is installed on the upper part of the mounting base (1). The filter screen (22) is provided in the upper part of the blood tank (2). The filter screen (22) is inclined with the back higher than the front. The upper front side of the blood tank (2) is provided with a protrusion (21). The lower part of the protrusion (21) is inclined with the front higher than the back. 21) The internal space is connected to the internal space of the blood tank. The top of the protrusion (21) is provided with an opening. The front side of the filter (22) extends into the protrusion (21) and abuts against the front of the protrusion (21). The lower part of the blood tank (2) is provided with a drain pipe (23). The upper part of the blood tank (2) is provided with a collection hopper (3). The lower left and right sides of the collection hopper (3) are provided with fixing plates (5). Several inclined plates (51) are evenly spaced between the fixing plates (5).
2. The blood collection tank for slaughtering as described in claim 1, characterized in that: It also includes a spring (4), a mounting bracket (41) and a vibrator (42). The filter screen (22) is mounted on the blood tank (2) by the spring (4). The mounting bracket (41) is fixed at the bottom of the filter screen (22). The vibrator (42) is installed inside the mounting bracket (41).
3. A blood collection tank for slaughtering as described in claim 2, characterized in that: It also includes a heat-insulating shell (7) and a medium tube (71). The heat-insulating shell (7) is arranged around the outside of the blood tank (2). There is a heat transfer interval (70) between the inner wall of the heat-insulating shell (7) and the outer wall of the blood tank (2). The heat-insulating shell (7) is provided with two medium tubes (71), and both medium tubes (71) are connected to the heat transfer interval (70).
4. A blood collection tank for slaughtering as described in claim 3, characterized in that: It also includes an ultrasonic module (8), a main pipe (81) and branch pipes (82). An ultrasonic module (8) is installed on one side of the heat insulation shell (7). The ultrasonic module (8) is provided with a main pipe (81). One end of the main pipe (81) passes through the heat insulation shell (7) and the blood tank (2) and extends into the blood tank (2). Several branch pipes (82) are provided on the main pipe (81).
5. A blood collection trough for slaughtering as described in claim 4, characterized in that: It also includes guide rods (9) and guide rods (91). Two guide rods (9) are provided on the front and rear sides of the upper part of the hopper (3). Guide rods (91) are slidably provided between the two guide rods (9) on the same side of the front and rear sides. The left and right ends of the guide rods (91) are provided with outwardly expanding inclined rods. A limiting channel is formed above the hopper (3) through the guide rods (91).