Steam-water separation equipment of gas furnace

By introducing a separation section structure and an electric push rod system into the gasifier steam-water separator, effective drainage of the adsorption pad and convenient disassembly of the device are achieved, solving the problems of adsorption pad saturation and disassembly difficulties, and improving the efficiency and stability of the device.

CN223615662UActive Publication Date: 2025-12-02JILIN BOYAN NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202520285348.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-21
Publication Date
2025-12-02
Estimated Expiration
2035-02-21

AI Technical Summary

Technical Problem

In existing gasifier steam-water separators, the adsorption pads lack a self-squeezing drainage mechanism after adsorbing moisture, leading to saturation and failure of the adsorption pads, affecting the drainage effect of the device, and the device structure is complex, difficult to disassemble, and increases maintenance costs.

Method used

The device employs a first and second separation section structure within the separation tank, including a fixed ring plate, a filter plate, an adsorption pad, an electric push rod, and an infusion pipe system. The adsorption pad is squeezed by the electric push rod to drain water, and the device can be easily disassembled and fixed through snap-fit ​​grooves and limit bolts.

Benefits of technology

It improves the efficiency of gas-liquid separation, solves the problem of inconvenient drainage of the adsorption pad, simplifies the disassembly process of the device, enhances the convenience and stability of the device, and reduces the difficulty of maintenance.

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Abstract

The utility model relates to the technical field of gas furnaces, and discloses gas-water separation equipment of a gas furnace, which comprises a cylindrical separation tank, a gas inlet pipe and a gas outlet pipe, the separation structure comprises a first separation part and a second separation part, the first separation part comprises a first fixed ring plate arranged in the separation tank, two groups of first air filtering hole plates are fixedly mounted in the first fixed ring plate, and a second fixed sleeve is fixedly mounted at the top of the first fixed ring plate; two groups of second air filtering hole plates are fixedly mounted on the outer wall of the second fixed sleeve, the second air filtering hole plates are communicated with the interior of the second fixed sleeve, an adsorption pad is placed in the second fixed sleeve, and a fixed circular plate is fixedly mounted at the top of the second fixed sleeve; the purpose of carrying out steam-water separation on the device is achieved, the steam-water separation efficiency is improved, the use convenience of the device is improved, sufficient water drainage is carried out on the adsorption pad, the problems that water drainage of the adsorption pad is inconvenient and insufficient are solved, and the use convenience of the device is improved.
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Description

Technical Field

[0001] This utility model belongs to the field of gas furnace technology, specifically, it relates to a gas furnace steam-water separation device. Background Technology

[0002] Utility model patent CN220194449U relates to the technical field of gas furnace steam-water separators and discloses a gas furnace steam-water separator, including a cylinder. An inlet pipe and an outlet pipe are fixedly installed on the outer side of the upper end of the cylinder. An upper shell is fixedly installed on the upper end of the cylinder, and a lower shell is fixedly installed on the lower end of the cylinder. This gas furnace steam-water separator has an inner sleeve inside. Steam spirals downwards along the outer side of the inner sleeve, while water adheres to the outer side of the inner sleeve and the inner wall of the cylinder. Then, steam is transmitted upwards along the inner side of the inner sleeve. Two baffles on the inner side of the inner sleeve perform secondary adsorption of water. An adsorption pad is installed at the opening at the upper end of the inner sleeve to adsorb the remaining water. Compared with traditional steam-water separators, the separation efficiency is higher. A top plate is provided at the bottom to prevent water from being directly discharged. When the required amount of water accumulates, a cylinder drives the top plate to move, and water is discharged from the gaps, achieving quantitative drainage and making it more convenient to use.

[0003] However, the aforementioned patent also has the following problems: the absorbent pad lacks a mechanism for self-squeezing out water after absorbing moisture. This causes the absorbent pad to easily become saturated and lose its adsorption capacity after prolonged use, thus affecting the overall drainage effect of the device. In actual operation, if the absorbent pad cannot be replaced or cleaned in a timely manner, moisture may accumulate inside the device, adversely affecting the normal operation of the gasifier. The device structure is relatively complex, and the connections between its parts are quite tight, making disassembly difficult for operators when regular cleaning or maintenance is required. This not only increases maintenance costs but may also damage the device due to improper operation.

[0004] In view of this, this utility model is proposed. Utility Model Content

[0005] To solve the aforementioned technical problem of low drainage efficiency of the adsorption pad, the basic concept of the technical solution adopted by this utility model is as follows:

[0006] A gas-water separation device for a gasifier includes:

[0007] Separation tank, the separation tank is cylindrical;

[0008] The separation structure includes a first separation section and a second separation section. The first separation section includes a first fixed ring plate disposed inside the separation tank. Two sets of first filter plates are fixedly installed inside the first fixed ring plate. A second fixed sleeve is fixedly installed on the top of the first fixed ring plate. Two sets of second filter plates are fixedly installed on the outer wall of the second fixed sleeve. The second filter plates are in communication with the interior of the second fixed sleeve. An adsorption pad is placed inside the second fixed sleeve. A fixed circular plate is fixedly installed on the top of the second fixed sleeve. The second separation section includes a sealing bottom plate disposed inside the separation tank. A first fixed sleeve is fixedly installed on the bottom of the sealing bottom plate. The bottom of the first fixed sleeve is fixedly connected to the top of the first fixed ring plate. An inner rotating plate is disposed inside the first fixed sleeve. An outer rotating plate is disposed outside the first fixed sleeve.

[0009] In a preferred embodiment of the present invention, the first separation part further includes a pressure plate disposed at the bottom of the fixed circular plate. The top of the fixed circular plate has two sets of holes, and a set of electric push rods and a set of third infusion tubes are respectively disposed in the holes. One end of the telescopic inner rod of the electric push rod is fixedly connected to the top of the pressure plate. A first infusion tube is fixedly installed at the bottom of the pressure plate. A second infusion tube is disposed inside the third infusion tube, and one end of the second infusion tube is fixedly connected to one end of the first infusion tube.

[0010] In a preferred embodiment of the present invention, the second separation part further includes two sets of snap-fit ​​plates fixedly installed inside the sealing base plate. The snap-fit ​​plates have a second threaded groove inside, and two sets of snap-fit ​​grooves are opened at the top of the second threaded groove. The top of the separation tank is provided with two sets of limiting bolts. The limiting bolts are screwed into the inside of the second threaded groove, and the snap-fit ​​plates are snap-fitted into the inside of the snap-fit ​​grooves.

[0011] In a preferred embodiment of this utility model, one end of the electric push rod is fixedly equipped with an electric wire, one end of which extends to the outside of the sealing base plate and is electrically connected to an external power source, and one end of the third infusion tube extends to the outside of the sealing base plate and is fixedly connected to the water storage tank.

[0012] In a preferred embodiment of the present invention, the bottom of the separating tank is provided with a guide hopper, the bottom of the guide hopper is fixedly installed with a steam conveying pipe, the top of the guide hopper is fixedly installed with a first threaded sleeve, the bottom of the separating tank is provided with a first threaded groove, and the first threaded sleeve is spirally installed inside the first threaded groove.

[0013] In a preferred embodiment of this utility model, a sealing ring is affixed to the inner wall of the steam conveying pipe, and one end of the steam conveying pipe is connected to a steam pipeline.

[0014] In a preferred embodiment of this utility model, the bottom of the pressure plate is in close contact with the top of the adsorption pad.

[0015] Compared with the prior art, the present invention has the following advantages:

[0016] 1. To achieve the purpose of separating steam and water in the device, improve the efficiency of steam and water separation, improve the convenience of using the device, and fully drain the adsorption pad to solve the problems of inconvenient and insufficient drainage of the adsorption pad, thereby improving the convenience of using the device.

[0017] 2. To achieve the purpose of installing and fixing the device, improve the disassembly efficiency of the device, facilitate the cleaning of the inner wall of the device, and improve the flexibility of the device in use.

[0018] 3. To achieve the purpose of auxiliary fixation of the device, improve the sealing effect of the device connection, improve the stability of the device in use, and optimize the user experience of the device.

[0019] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings. Attached Figure Description

[0020] In the attached diagram:

[0021] Figure 1 This is a schematic diagram of the structure of this utility model;

[0022] Figure 2 This is a schematic diagram showing the disassembled snap-fit ​​groove and sealing base plate of this utility model;

[0023] Figure 3 This is a schematic diagram showing the disassembled first threaded groove and first threaded sleeve of this utility model;

[0024] Figure 4 This is a schematic diagram showing the disassembled first fixing sleeve and first air filter plate of this utility model;

[0025] Figure 5 This is a schematic diagram of the second fixed sleeve structure of this utility model;

[0026] Figure 6 This is a schematic diagram showing the disassembled second fixing sleeve and fixing circular plate of this utility model;

[0027] Figure 7 This is a schematic diagram of the second infusion tube structure of this utility model.

[0028] In the diagram: 10. Separating tank; 11. Feed hopper; 12. Steam conveying pipe; 13. First threaded groove; 14. First threaded sleeve; 15. Snap-fit ​​groove; 16. Sealing base plate; 17. Snap-fit ​​plate; 18. Second threaded groove; 19. Limiting bolt; 20. First fixing sleeve; 21. Outer rotating plate; 22. Inner rotating plate; 23. First fixing ring plate; 24. First air filter plate; 25. Second fixing sleeve; 26. Second air filter plate; 27. Adsorption pad; 28. Fixing circular plate; 29. ​​Electric push rod; 30. Pressure plate; 31. First infusion pipe; 32. Second infusion pipe; 33. Third infusion pipe; 34. Wire. Detailed Implementation

[0029] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate this utility model.

[0030] Example 1: A gas-water separation device for a gasifier, specifically as follows: Figure 1 , Figure 4 , Figure 5 and Figure 6 As shown, the system includes a separation tank 10, which is cylindrical in shape; a separation structure, comprising a first separation section and a second separation section. The first separation section includes a first fixing ring plate 23 disposed inside the separation tank 10. Two sets of first air filter plates 24 are fixedly installed inside the first fixing ring plate 23. A second fixing sleeve 25 is fixedly installed on the top of the first fixing ring plate 23. Two sets of second air filter plates 26 are fixedly installed on the outer wall of the second fixing sleeve 25. The second air filter plates 26 are in communication with the interior of the second fixing sleeve 25. An adsorption pad 27 is placed inside the second fixing sleeve 25. A fixing circular plate 28 is fixedly installed on the top of the second fixing sleeve 25. The second separation section includes a sealing bottom plate 16 disposed inside the separation tank 10. A first fixing sleeve 20 is fixedly installed on the bottom of the sealing bottom plate 16. The bottom of the first fixing sleeve 20 is fixedly connected to the top of the first fixing ring plate 23. An inner rotating plate 22 is disposed inside the first fixing sleeve 20. An outer rotating plate 21 is disposed outside the first fixing sleeve 20. The device performs steam-water separation through a separation structure. Water vapor is transported to the inside of the second fixed sleeve 25 through the first filter plate 24 and the second filter plate 26. Water vapor is absorbed by the adsorption pad 27. The oil and water are separated and guided by the outer swirl plate 21 and the inner swirl plate 22.

[0031] Specifically, such as Figure 1 , Figure 4 , Figure 5 , Figure 6 and Figure 7As shown, the first separation section also includes a pressure plate 30 disposed at the bottom of the fixed circular plate 28. The top of the fixed circular plate 28 has two sets of holes, each containing an electric push rod 29 and a third infusion tube 33. One end of the telescopic inner rod of the electric push rod 29 is fixedly connected to the top of the pressure plate 30. A first infusion tube 31 is fixedly installed at the bottom of the pressure plate 30. A second infusion tube 32 is disposed inside the third infusion tube 33, and one end of the second infusion tube 32 is fixedly connected to one end of the first infusion tube 31. Activating the electric push rod 29 pushes the pressure plate 30 downwards, squeezing the adsorption pad 27. Water collected inside the adsorption pad 27 is then output through the first and second infusion tubes 31 and via the third infusion tube 33.

[0032] Specifically, such as Figure 1 , Figure 2 , Figure 4 , Figure 5 , Figure 6 and Figure 7 As shown, the second separation section also includes two sets of snap-fit ​​plates 17 fixedly installed inside the sealing base plate 16. The snap-fit ​​plates 17 have a second threaded groove 18 inside, and two sets of snap-fit ​​grooves 15 are formed at the top of the second threaded groove 18. Two sets of limiting bolts 19 are provided at the top of the separation tank 10. The limiting bolts 19 are screwed into the second threaded groove 18, and the snap-fit ​​plates 17 are snapped into the snap-fit ​​grooves 15. By snapping the snap-fit ​​plates 17 into the snap-fit ​​grooves 15 and rotating the limiting bolts 19, the limiting bolts 19 are screwed into the second threaded groove 18, thus limiting the sealing base plate 16 to the top of the separation tank 10.

[0033] Based on the above, the structure of the separator 10, snap-fit ​​groove 15, sealing base plate 16, snap-fit ​​plate 17, second threaded groove 18, limit bolt 19, first fixing sleeve 20, outer rotating plate 21, inner rotating plate 22, first fixing ring plate 23, first filter plate 24, second fixing sleeve 25, second filter plate 26, adsorption pad 27, fixing circular plate 28, electric push rod 29, pressure plate 30, first infusion pipe 31, second infusion pipe 32, and third infusion pipe 33 achieves the purpose of gas-water separation, improves the efficiency of gas-water separation, enhances the ease of use of the device, and ensures sufficient drainage of the adsorption pad, solving the problems of inconvenient and insufficient drainage of the adsorption pad, thus improving the ease of use of the device.

[0034] Example 2: Based on Example 1, specifically as follows... Figure 1 and Figure 7As shown, one end of the electric actuator 29 is fixedly equipped with a wire 34, one end of which extends to the outside of the sealing base plate 16 and is electrically connected to an external power source. One end of the third infusion tube 33 extends to the outside of the sealing base plate 16 and is fixedly connected to the water storage tank. The electric actuator 29 is powered by the wire 34, controlling its movement, and the collected water vapor is output through the third infusion tube 33.

[0035] Specifically, such as Figure 1 , Figure 2 and Figure 3 As shown, a guide hopper 11 is provided at the bottom of the separator 10, a steam conveying pipe 12 is fixedly installed at the bottom of the guide hopper 11, and a first threaded sleeve 14 is fixedly installed at the top of the guide hopper 11. A first threaded groove 13 is formed at the bottom of the separator 10, and the first threaded sleeve 14 is screwed into the inside of the first threaded groove 13. By rotating the guide hopper 11, the first threaded sleeve 14 is screwed into the inside of the first threaded groove 13, and the steam conveying pipe 12 is installed at the bottom of the separator 10.

[0036] Based on the above, the structure of the separator 10, the feed hopper 11, the steam conveying pipe 12, the first threaded groove 13, the first threaded sleeve 14, the third liquid delivery pipe 33, and the wire 34 achieves the purpose of installing and fixing the device, improving the disassembly efficiency of the device, facilitating the cleaning of the inner wall of the device, and improving the flexibility of the device in use.

[0037] Example 3: Based on Examples 1 and 2, specifically as follows... Figure 1 and Figure 3 As shown, a sealing ring is affixed to the inner wall of the steam delivery pipe 12, and one end of the steam delivery pipe 12 is connected to the steam pipe. The steam pipe and the steam delivery pipe 12 are then connected and fixed together.

[0038] Specifically, such as Figure 5 and Figure 6 As shown, the bottom of the pressure plate 30 is in close contact with the top of the adsorption pad 27.

[0039] In summary, the structure of the steam delivery pipe 12, the adsorption pad 27, and the pressure plate 30 achieves the purpose of auxiliary fixation of the device, improves the sealing effect of the device connection, enhances the stability of the device in use, and optimizes the user experience.

[0040] Working principle: After water vapor enters the separator 10, it is first filtered by two sets of first air filter plates 24 inside the first fixed ring plate 23. The water vapor then enters the second fixed sleeve 25, on which two sets of second air filter plates 26 are fixedly installed. The water vapor is further refined by these air filter plates. Inside the second fixed sleeve 25, an adsorption pad 27 is placed to absorb the moisture in the water vapor. The bottom of the sealing base plate 16 is provided with a first fixed sleeve 20, which has an inner rotating plate 22 inside and an outer rotating plate 21 outside. These structures work together to separate and guide the oil and water. The sealing base plate 16 is installed on the top of the separator 10 through the engagement of the snap-fit ​​plate 17 and the snap-fit ​​groove 15, and the spiral connection of the limiting bolt 19 and the second threaded groove 18. Water vapor enters from the bottom of the separator 10, is input through the guide hopper 11 and the steam delivery pipe 12, and is processed by the first and second separation sections. The water is absorbed by the adsorption pad 27, while the remaining steam continues to flow upward. When water needs to be discharged, the water in the adsorption pad 27 is discharged through the cooperation of the electric push rod 29 and the liquid delivery pipe system. The electric push rod 29 is connected to an external power source through the wire 34 to realize power supply and control. A sealing ring is pasted on the inner wall of the steam delivery pipe 12 to ensure a tight connection with the steam pipe. The bottom of the pressure plate 30 is in close contact with the top of the adsorption pad 27 to ensure that water can be effectively discharged during the squeezing process.

[0041] It is understood that this utility model has been described through some embodiments, and those skilled in the art will recognize that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of this utility model. Furthermore, under the teachings of this utility model, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the protection scope of this utility model.

Claims

1. A gas-water separation device for a gasifier, characterized in that, include: Separator (10), the separator (10) is cylindrical; The separation structure includes a first separation section and a second separation section. The first separation section includes a first fixed ring plate (23) disposed inside the separation tank (10). Two sets of first air filter plates (24) are fixedly installed inside the first fixed ring plate (23). A second fixed sleeve (25) is fixedly installed on the top of the first fixed ring plate (23). Two sets of second air filter plates (26) are fixedly installed on the outer wall of the second fixed sleeve (25). The second air filter plates (26) are in communication with the interior of the second fixed sleeve (25). The second fixing sleeve (25) has an adsorption pad (27) inside and a fixing circular plate (28) fixedly installed on the top of the second fixing sleeve (25). The second separation part includes a sealing bottom plate (16) disposed inside the separation tank (10). A first fixing sleeve (20) is fixedly installed on the bottom of the sealing bottom plate (16). The bottom of the first fixing sleeve (20) is fixedly connected to the top of the first fixing ring plate (23). An inner rotating plate (22) is disposed inside the first fixing sleeve (20), and an outer rotating plate (21) is disposed outside the first fixing sleeve (20).

2. The gas-water separation device for a gasifier according to claim 1, characterized in that, The first separation part also includes a pressure plate (30) disposed at the bottom of the fixed circular plate (28). The top of the fixed circular plate (28) is provided with two sets of holes, and a set of electric push rods (29) and a set of third infusion tubes (33) are respectively disposed in the holes. One end of the telescopic inner rod of the electric push rod (29) is fixedly connected to the top of the pressure plate (30). The bottom of the pressure plate (30) is fixedly installed with a first infusion tube (31). The inside of the third infusion tube (33) is provided with a second infusion tube (32), and one end of the second infusion tube (32) is fixedly connected to one end of the first infusion tube (31).

3. The gas-water separation device for a gasifier according to claim 1, characterized in that, The second separation section also includes two sets of snap-fit ​​plates (17) fixedly installed inside the sealing base plate (16). The snap-fit ​​plate (17) has a second threaded groove (18) inside, and two sets of snap-fit ​​grooves (15) are opened at the top of the second threaded groove (18). The top of the separation tank (10) is provided with two sets of limiting bolts (19). The limiting bolts (19) are screwed into the inside of the second threaded groove (18), and the snap-fit ​​plate (17) is snapped into the inside of the snap-fit ​​groove (15).

4. The gas-water separation device for a gasifier according to claim 2, characterized in that, One end of the electric push rod (29) is fixedly installed with a wire (34), one end of the wire (34) extends to the outside of the sealing base plate (16) and is electrically connected to an external power source, and one end of the third infusion tube (33) extends to the outside of the sealing base plate (16) and is fixedly connected to the water storage tank.

5. The gas-water separation device for a gasifier according to claim 1, characterized in that, The bottom of the separator (10) is provided with a guide hopper (11), a steam conveying pipe (12) is fixedly installed at the bottom of the guide hopper (11), a first threaded sleeve (14) is fixedly installed at the top of the guide hopper (11), a first threaded groove (13) is opened at the bottom of the separator (10), and the first threaded sleeve (14) is spirally installed inside the first threaded groove (13).

6. The gas-water separation device for a gasifier according to claim 5, characterized in that, A sealing ring is attached to the inner wall of the steam conveying pipe (12), and one end of the steam conveying pipe (12) is connected to the steam pipeline.

7. The gas-water separation device for a gasifier according to claim 2, characterized in that, The bottom of the pressure plate (30) is in close contact with the top of the adsorption pad (27).

Citation Information

Patent Citations

  • Gas-water separator of gas furnace

    CN220194449U