Egg product processing and batching system

Abstract

The utility model discloses a batching system for egg product processing. The batching system comprises a feeding pipe, a material temperature adjusting device, a batching premixing cylinder, a batching cylinder, a multi-stage magnetic rod adsorber and a discharging pipe which are communicated in sequence, the batching premixing cylinder is further connected with a multifunctional batching cylinder for conveying the batching premixing cylinder, the multifunctional batching cylinder is connected with a circulating detection device, and the input end and the output end of the circulating detection device are both communicated with the multifunctional batching cylinder. According to the batching system disclosed by the utility model, step-by-step mixing and buffer mixing can be carried out on processing of egg products, step-by-step clear refined batching mixing processing is realized, the batching requirements of high precision and high uniformity are met, and the material temperature adjusting device can also carry out temperature control on materials according to the batching temperature requirements, so that the batching requirements are further met.

Description

Technical Field

[0001] This utility model relates to the field of food processing technology, and in particular to an egg product processing ingredient system. Background Technology

[0002] Egg products are widely popular among consumers, and the consistent taste of the egg products we buy is due to the strict control over the addition of seasonings during egg product processing. Current automated production methods typically weigh the ingredients and add them together to a mixing tank before discharging, ensuring quantitative mixing. However, with increasingly demanding food processing requirements, this common method is no longer sufficient. Firstly, this method is relatively coarse in solid-liquid mixing, as the direct mixing without buffering easily leads to uneven mixing. Secondly, it cannot meet the needs of precise mixing steps, especially when there are temperature requirements for the materials or specific order of adding solid and liquid seasonings. Therefore, we urgently need a mixing system that can precisely mix and buffer ingredients for uniform mixing. Utility Model Content

[0003] The purpose of this invention is to address the shortcomings of existing technologies by proposing an egg product processing ingredient system.

[0004] To achieve the above objectives, an egg product processing ingredient batching system is provided, comprising a feed pipe, a material temperature control device, an ingredient premixing cylinder, an ingredient batching cylinder, a multi-stage magnetic rod adsorber, and an discharge pipe connected in sequence; the ingredient premixing cylinder is also connected to a multi-functional ingredient batching cylinder for conveying the ingredients, and the multi-functional ingredient batching cylinder is connected to a circulation detection device, the input end and output end of the circulation detection device being connected to the multi-functional ingredient batching cylinder.

[0005] The premixing tank serves as a buffer and grading mechanism for ingredient mixing. Seasonings can be added directly to the premixing tank for mixing, or added to the multi-functional mixing tank for mixing. After buffering, the mixture enters the mixing tank for further addition of seasonings, achieving a step-by-step, refined ingredient mixing process. The circulating detection device further ensures the required concentration of seasonings in the multi-functional mixing tank.

[0006] Preferably, it also includes a CIP cleaning station, wherein the output end of the CIP cleaning station is connected to the feed pipe and the input end of the CIP cleaning station is connected to the discharge pipe.

[0007] The CIP cleaning station can cyclically clean the feed pipe, material temperature control device, batching premixing tank, batching tank, multi-stage magnetic rod adsorber, and discharge pipe to ensure the cleanliness of the equipment and the safety of food processing.

[0008] Preferably, the material temperature control device includes a heating mechanism and a cooling mechanism.

[0009] By controlling the temperature of materials through heating and cooling mechanisms, the processing needs of different types of egg products can be met.

[0010] Preferably, the premixing cylinder and the batching cylinder are each connected to a feeding mechanism.

[0011] The feeding mechanism can be used to add ingredients to the premixing tank and the batching tank respectively. The feeding mechanism can also be a hopper or a pipe or other feeding component.

[0012] Preferably, the feeding mechanism is equipped with a weighing component.

[0013] A weighing component is set up to control the quantity of seasonings added to the feeding mechanism.

[0014] Preferably, a flow meter is provided at the output end of the batching cylinder.

[0015] Preferably, the cyclic detection device is equipped with a concentration detector.

[0016] Preferably, the output end of the circulation detection device is equipped with a flow meter.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] The ingredient mixing system of this utility model can perform step-by-step mixing and buffer mixing in the processing of egg products, realizing precise ingredient mixing processing with clear steps, meeting the requirements of high precision and high uniformity. Moreover, the material temperature control device can also control the temperature of the material according to the temperature requirements of the ingredients, further meeting the needs of ingredient mixing. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the accompanying drawings used in the embodiments will be briefly introduced below.

[0020] Figure 1 This is a process flow diagram of Embodiment 1 of this utility model.

[0021] Figure 2 This is a process flow diagram of Embodiment 2 of this utility model. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.

[0023] like Figure 1As shown, an egg product processing ingredient preparation system includes a feed pipe 1, a material temperature control device 2, an ingredient premixing cylinder 3, an ingredient preparation cylinder 4, a multi-stage magnetic rod adsorber 5, and a discharge pipe 6, connected in sequence. The material enters through the feed pipe 1, undergoes temperature control by the material temperature control device 2, and then is mixed with seasonings in the ingredient premixing cylinder 3. The ingredient premixing cylinder 3 acts as a buffer mixing tank. The material then enters the ingredient preparation cylinder 4 for final mixing, and is further adsorbed by the multi-stage magnetic rod adsorber 5 to remove ferromagnetic impurities, ensuring food safety. Finally, the material is discharged through the discharge pipe 6. The ingredient premixing cylinder 3 is also connected to a multi-functional ingredient preparation cylinder 7 for conveying liquid seasonings. The multi-functional ingredient preparation cylinder 7 is connected to a circulation detection device 8, whose input and output ends are both connected to the multi-functional ingredient preparation cylinder 7. The circulation detection device 8 circulates and detects the ingredients in the multi-functional ingredient preparation cylinder 7 until the ingredients reach a predetermined concentration before being conveyed to the ingredient preparation cylinder.

[0024] It also includes a CIP cleaning station 9, whose output end is connected to the feed pipe 1 and whose input end is connected to the discharge pipe 6. When not in production, the CIP cleaning station 9 can perform cyclic cleaning of the feed pipe 1, material temperature control device 2, batching premixing cylinder 3, batching cylinder 4, multi-stage magnetic rod adsorber 5, and discharge pipe 6 to ensure the cleanliness of the equipment and the safety of food.

[0025] The material temperature control device 2 includes a heating mechanism 10 and a cooling mechanism 11. The temperature is controlled by the heating mechanism 10 and the cooling mechanism 11 according to the material temperature control requirements.

[0026] The premixing cylinder 3 and the batching cylinder 4 are respectively connected to the feeding mechanism 12. The feeding mechanism 12 adds seasonings to the premixing cylinder 3 and the batching cylinder 4 in a step-by-step manner to meet the requirements of refined batching.

[0027] The material temperature control device 2, the multi-stage magnetic rod adsorber 5, and the CIP cleaning station 9 can all be implemented using any existing technology. The multi-functional batching cylinder 7 can be used to add seasonings through the inlet of the cylinder itself, which will not be described in detail here.

[0028] like Figure 2As shown, an egg product processing ingredient preparation system includes a feed pipe 1, a material temperature control device 2, an ingredient premixing cylinder 3, an ingredient preparation cylinder 4, a multi-stage magnetic rod adsorber 5, and a discharge pipe 6, connected in sequence. The material enters through the feed pipe 1, undergoes temperature control by the material temperature control device 2, and then is mixed with seasonings in the ingredient premixing cylinder 3. The ingredient premixing cylinder 3 acts as a buffer mixing tank. The material then enters the ingredient preparation cylinder 4 for final mixing, and is further adsorbed by the multi-stage magnetic rod adsorber 5 to remove ferromagnetic impurities, ensuring food safety. Finally, the material is discharged through the discharge pipe 6. The ingredient premixing cylinder 3 is also connected to a multi-functional ingredient preparation cylinder 7 for conveying liquid seasonings. The multi-functional ingredient preparation cylinder 7 is connected to a circulation detection device 8, whose input and output ends are both connected to the multi-functional ingredient preparation cylinder 7. The circulation detection device 8 circulates and detects the ingredients in the multi-functional ingredient preparation cylinder 7 until the ingredients reach a predetermined concentration before being conveyed to the ingredient preparation cylinder.

[0029] It also includes a CIP cleaning station 9, whose output end is connected to the feed pipe 1 and whose input end is connected to the discharge pipe 6. When not in production, the CIP cleaning station 9 can perform cyclic cleaning of the feed pipe 1, material temperature control device 2, batching premixing cylinder 3, batching cylinder 4, multi-stage magnetic rod adsorber 5, and discharge pipe 6 to ensure the cleanliness of the equipment and the safety of food.

[0030] The material temperature control device 2 includes a heating mechanism 10 and a cooling mechanism 11. The temperature is controlled by the heating mechanism 10 and the cooling mechanism 11 according to the material temperature control requirements.

[0031] The premixing cylinder 3 and the batching cylinder 4 are respectively connected to the feeding mechanism 12. The feeding mechanism 12 adds seasonings to the premixing cylinder 3 and the batching cylinder 4 in a step-by-step manner to meet the requirements of refined batching.

[0032] The material temperature control device 2, the multi-stage magnetic rod adsorber 5, and the CIP cleaning station 9 can all be implemented using any existing technology. The multi-functional batching cylinder 7 can be used to add seasonings through the inlet of the cylinder itself, which will not be described in detail here.

[0033] The feeding mechanism 12 is equipped with a weighing component 13, which quantitatively controls the addition of seasonings to the feeding mechanism 12.

[0034] A flow meter 14 is installed at the output end of the batching cylinder 4.

[0035] The cyclic detection device 8 is equipped with a concentration detector 15.

[0036] A flow meter 14 is installed at the output end of the circulation detection device 8.

[0037] It should be understood that the specific embodiments described above are merely illustrative or explanatory of the principles of this utility model and do not constitute a limitation thereof. Therefore, any modifications, equivalent substitutions, improvements, etc., made without departing from the spirit and scope of this utility model should be included within its protection scope. Furthermore, the appended claims are intended to cover all variations and modifications falling within the scope and boundaries of the appended claims, or equivalent forms of such scope and boundaries.

Claims

1. An egg product processing ingredient preparation system, characterized in that, It includes a feed pipe, a material temperature control device, a batching premixing cylinder, a batching cylinder, a multi-stage magnetic rod adsorber, and a discharge pipe connected in sequence; the batching premixing cylinder is also connected to a multi-functional batching cylinder for conveying it, and the multi-functional batching cylinder is connected to a circulation detection device, the input end and output end of the circulation detection device are both connected to the multi-functional batching cylinder.

2. The egg product processing ingredient distribution system according to claim 1, characterized in that, It also includes a CIP cleaning station, the output end of which is connected to the feed pipe and the input end of which is connected to the discharge pipe.

3. The egg product processing ingredient distribution system according to claim 1, characterized in that, The material temperature control device includes a heating mechanism and a cooling mechanism.

4. The egg product processing ingredient distribution system according to claim 1, characterized in that, The premixing cylinder and the batching cylinder are each connected to a feeding mechanism.

5. The egg product processing ingredient system according to claim 4, characterized in that, The feeding mechanism is equipped with a weighing component.

6. The egg product processing ingredient distribution system according to claim 1, characterized in that, A flow meter is installed at the output end of the batching cylinder.

7. The egg product processing ingredient distribution system according to claim 1, characterized in that, The cyclic detection device is equipped with a concentration detector.

8. The egg product processing ingredient distribution system according to claim 7, characterized in that, A flow meter is installed at the output end of the circulation detection device.

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