Visual inspection device for ultrasonic cleaning effect

By designing a cleaning mechanism and a vision inspection mechanism in the ultrasonic cleaning device, and using a servo motor to drive the threaded rod and gear transmission, the problem of cleaning fluid splashing affecting the inspection is solved, and accurate detection of the cleaning effect is achieved.

CN223616366UActive Publication Date: 2025-12-02KUNSHAN YULEI MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202422827152.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-12-02
Estimated Expiration
2034-11-20

AI Technical Summary

Technical Problem

When using an ultrasonic cleaning device, the cleaning fluid splashes onto the lens of the vision inspection device, affecting the inspection effect and making it impossible to accurately detect the cleaning effect.

Method used

By designing a cleaning mechanism and a visual inspection mechanism in the ultrasonic cleaning device, and using a servo motor to drive the threaded rod and gear transmission, the cleaning chamber and the cleaning brush can move in coordination to remove water droplets from the lens.

Benefits of technology

It effectively removes water droplets from the lenses, ensuring the clarity of visual inspection and enabling accurate testing of the cleaning effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of ultrasonic cleaning devices, in particular to a visual inspection device for ultrasonic cleaning effect, which comprises an ultrasonic cleaning device body, support columns are fixedly connected to two sides of the top end of the ultrasonic cleaning device body, and a cleaning mechanism is fixedly mounted at the top ends of the support columns. The cleaning mechanism is fixedly connected to the bottom end of the ultrasonic cleaning device body and penetrates into the ultrasonic cleaning device body, a visual detection mechanism is mounted and connected to the top end of the ultrasonic cleaning device body, is fixedly connected to the bottom end of the cleaning mechanism and penetrates into the ultrasonic cleaning device body, and the visual detection mechanism comprises a plurality of visual detection modules. According to the ultrasonic cleaning device, the parts can be cleaned in the ultrasonic cleaning device body through mutual cooperation of the parts in the cleaning mechanism, and cleaning operation of lenses on the surface of the visual inspection module can be completed through mutual cooperation of the parts in the visual inspection mechanism.
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Description

Technical Field

[0001] This utility model relates to the technical field of ultrasonic cleaning devices, specifically to a visual inspection device for ultrasonic cleaning effects. Background Technology

[0002] Ultrasonic cleaning devices work by transmitting ultrasonic waves through a liquid, causing the liquid and the cleaning tank to vibrate together at the ultrasonic frequency. Each vibration of the liquid and the tank has its own natural frequency, which is the frequency of sound waves, hence the buzzing sound. With the continuous development of the cleaning industry, more and more industries and companies are using ultrasonic cleaning devices.

[0003] With the continuous development of ultrasonic cleaning equipment in various industries and the maturity of visual inspection technology, some ultrasonic cleaning equipment can use visual inspection technology to inspect the cleaning effect of the equipment, thereby reducing the labor costs of enterprises.

[0004] However, when ultrasonic cleaning devices are in use, the internal parts move up and down in the cleaning tank, causing some cleaning fluid to splash out from inside the device. This splashes water onto the lens of the vision inspection device, affecting its detection effect and preventing it from accurately judging the cleaning effect of the ultrasonic cleaning device.

[0005] Therefore, it is necessary to propose a visual inspection device for ultrasonic cleaning effect to solve the above problems. Utility Model Content

[0006] The purpose of this invention is to provide a visual inspection device for ultrasonic cleaning effects. Through the cooperation between the internal parts of the cleaning mechanism, the components can complete the cleaning operation within the main body of the ultrasonic cleaning device. Through the cooperation between the internal parts of the visual inspection mechanism, the surface lens of the visual inspection module can be cleaned. This solves the problem in the prior art where water splashes on the lens of the visual inspection device affect the detection effect of the visual inspection device, causing the visual inspection device to be unable to accurately detect and judge the cleaning effect of the ultrasonic cleaning device.

[0007] To achieve the above objectives, the present invention provides the following technical solution: a visual inspection device for ultrasonic cleaning effect, comprising an ultrasonic cleaning device body, support columns fixedly connected to both sides of the top of the ultrasonic cleaning device body, a cleaning mechanism fixedly installed at the top of the support columns and extending through the support columns into the interior of the ultrasonic cleaning device body, and a visual inspection mechanism installed and fixedly connected to the bottom of the cleaning mechanism and extending through the interior of the ultrasonic cleaning device body.

[0008] Preferably, the cleaning mechanism includes a servo motor, which is mounted and fixed at the top of the support column. A threaded rod is rotatably connected to the bottom of the servo motor and extends into the interior of the support column. A support plate is sleeved on the outer wall of the threaded rod and slidably connected to one side of the support column. A cleaning chamber is mounted and fixed between the support plates and is located at the top of the ultrasonic cleaning device body. An ultrasonic generator is mounted and fixed at the top of the ultrasonic cleaning device body and is located below the cleaning chamber.

[0009] Preferably, the visual inspection mechanism includes multiple visual inspection modules, which are installed and fixed at the top of the ultrasonic cleaning device body and located at one end of the cleaning chamber. A connecting plate is fixedly connected to the bottom end of the support plate and slides into the interior of the ultrasonic cleaning device body. A transmission gear is rotatably connected inside the ultrasonic cleaning device body and located at one end of the connecting plate. A support gear is rotatably connected to the end of the transmission gear away from the connecting plate. A reciprocating lead screw is fixedly connected to one side of the support gear and extends into the interior of the ultrasonic cleaning device body. A sliding plate is sleeved on the outer wall of the reciprocating lead screw and slidably connected to the top of the ultrasonic cleaning device body and located at one end of the visual inspection module. A cleaning brush is provided at the top of the sliding plate and fits against the outer wall of the visual inspection module.

[0010] Preferably, the inner wall of the support plate is provided with an internal thread that matches the external thread of the threaded rod, the surface of the cleaning chamber is provided with multiple cleaning holes, and the top of the main body of the ultrasonic cleaning device is provided with a cleaning groove that matches the cleaning chamber.

[0011] Preferably, the top of the main body of the ultrasonic cleaning device is provided with a telescopic groove that matches the connecting plate, and the end of the connecting plate near the transmission gear is provided with a tooth groove that matches the tooth block on the outer wall of the transmission gear. The transmission gear and the support gear mesh with each other through the tooth block.

[0012] Preferably, the reciprocating lead screw is rotatably connected to the main body of the ultrasonic cleaning device via a bearing, the outer wall of the reciprocating lead screw is provided with a reciprocating groove, the inner wall of the sliding plate is equipped with a slide rail that matches the reciprocating groove on the outer wall of the reciprocating lead screw, and the top of the main body of the ultrasonic cleaning device is provided with a sliding groove that matches the sliding plate.

[0013] The technical effects and advantages provided by this utility model in the above technical solution are as follows:

[0014] 1. By placing the parts inside the cleaning chamber and starting the servo motor, the servo motor drives the threaded rod to rotate. The rotation of the threaded rod drives the support plate to slide on the support column through the thread, causing the support plate to move and thus moving the cleaning chamber. The cleaning chamber is then moved into the cleaning tank at the top of the ultrasonic cleaning device. Then, the ultrasonic generator is started, causing the ultrasonic generator to vibrate the cleaning fluid inside the cleaning tank at an ultrasonic frequency, so that the cleaning fluid can complete the cleaning operation of the parts inside the cleaning chamber.

[0015] 2. The support plate slides on the support column, and the movement of the support plate drives the movement of the connecting plate. The movement of the connecting plate drives the transmission gear to rotate through the toothed groove at one end. The rotation of the transmission gear drives the support gear to rotate, and the rotation of the support gear drives the reciprocating screw to rotate. The reciprocating screw drives the sliding plate to slide back and forth on the top of the ultrasonic cleaning device. The sliding plate drives the cleaning brush at the top to move, so that the cleaning brush can come into contact with the lens on the surface of the vision inspection module. This completes the cleaning operation of water droplets on the surface of the vision inspection module lens, reducing the impact of water droplets forming scale on the detection clarity of the vision inspection module lens. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this invention. For those skilled in the art, other drawings can be obtained based on these drawings.

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a cross-sectional structural diagram of the main body of the ultrasonic cleaning device of this utility model.

[0019] Figure 3 This is a cross-sectional structural diagram of the present invention and a cross-sectional structural diagram of the support column;

[0020] Figure 4 For the present utility model Figure 3 Enlarged structural diagram at point A in the middle.

[0021] Explanation of reference numerals in the attached figures:

[0022] 1. Main body of ultrasonic cleaning device; 101. Support column; 2. Cleaning mechanism; 201. Servo motor; 202. Threaded rod; 203. Support plate; 204. Cleaning chamber; 205. Ultrasonic generator; 3. Visual inspection mechanism; 301. Visual inspection module; 302. Connecting plate; 303. Transmission gear; 304. Support gear; 305. Reciprocating lead screw; 306. Sliding plate; 307. Cleaning brush. Detailed Implementation

[0023] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0024] This utility model provides, for example Figure 1-4 The illustrated visual inspection device for ultrasonic cleaning effect includes an ultrasonic cleaning device body 1. Support columns 101 are fixedly connected to both sides of the top of the ultrasonic cleaning device body 1. A cleaning mechanism 2 is installed and fixed at the top of the support columns 101 and extends through the support columns 101 into the interior of the ultrasonic cleaning device body 1. A visual inspection mechanism 3 is installed and connected to the bottom of the cleaning mechanism 2 and extends into the interior of the ultrasonic cleaning device body 1. Through the mutual cooperation between the internal parts of the cleaning mechanism 2, the parts can complete the cleaning operation within the ultrasonic cleaning device body 1. Through the mutual cooperation between the internal parts of the visual inspection mechanism 3, the surface lens of the visual inspection module 301 can be cleaned.

[0025] Refer to the instruction manual appendix Figure 1-4 The cleaning mechanism 2 includes a servo motor 201, which is fixedly mounted on the top of the support column 101. The bottom end of the servo motor 201 is rotatably connected to a threaded rod 202, which extends into the interior of the support column 101. A support plate 203 is sleeved on the outer wall of the threaded rod 202 and slidably connected to one side of the support column 101. A cleaning chamber 204 is fixedly mounted between the support plates 203 and is located at the top of the ultrasonic cleaning device body 1. An ultrasonic generator 205 is fixedly mounted at the top of the ultrasonic cleaning device body 1 and is located below the cleaning chamber 204. Through the mutual cooperation between the internal parts of the cleaning mechanism 2, the parts can complete the cleaning operation within the ultrasonic cleaning device body 1.

[0026] Refer to the instruction manual appendix Figure 1-4The visual inspection mechanism 3 includes multiple visual inspection modules 301, which are installed and fixed at the top of the ultrasonic cleaning device body 1 and located at one end of the cleaning chamber 204. A connecting plate 302 is fixedly connected to the bottom end of the support plate 203 and slides into the interior of the ultrasonic cleaning device body 1. A transmission gear 303 is rotatably connected inside the ultrasonic cleaning device body 1 and located at one end of the connecting plate 302. A support gear 304 is rotatably connected to the end of the transmission gear 303 away from the connecting plate 302. A reciprocating screw 305 is fixedly connected to one side of the support gear 304 and passes through the interior of the ultrasonic cleaning device body 1. A sliding plate 306 is sleeved on the outer wall of the reciprocating screw 305 and slidably connected to the top of the ultrasonic cleaning device body 1 and located at one end of the visual inspection module 301. A cleaning brush 307 is provided at the top of the sliding plate 306 and fits against the outer wall of the visual inspection module 301. Through the cooperation between the internal parts of the visual inspection mechanism 3, the cleaning operation of the lens on the surface of the visual inspection module 301 can be completed.

[0027] Refer to the instruction manual appendix Figure 1-4 The inner wall of the support plate 203 is provided with an internal thread that matches the external thread of the threaded rod 202. The surface of the cleaning chamber 204 is provided with multiple cleaning holes. The top of the ultrasonic cleaning device body 1 is provided with a cleaning groove that matches the cleaning chamber 204. The cleaning chamber 204 is provided with multiple cleaning holes, which facilitates the cleaning fluid to clean the parts inside the cleaning chamber 204 through the cleaning holes.

[0028] Refer to the instruction manual appendix Figure 1-4 The top of the main body 1 of the ultrasonic cleaning device is provided with a telescopic groove that matches the connecting plate 302. The end of the connecting plate 302 near the transmission gear 303 is provided with a tooth groove that matches the tooth block on the outer wall of the transmission gear 303. The transmission gear 303 and the support gear 304 mesh with each other through the tooth block. The tooth groove provided at the end of the connecting plate 302 near the transmission gear 303 facilitates the movement of the connecting plate 302 to drive the transmission gear 303 to rotate through the tooth groove.

[0029] Refer to the instruction manual appendix Figure 1-4 The reciprocating screw 305 is rotatably connected to the ultrasonic cleaning device body 1 via bearings. The outer wall of the reciprocating screw 305 is provided with a reciprocating groove. The inner wall of the sliding plate 306 is equipped with a slide rail that matches the reciprocating groove on the outer wall of the reciprocating screw 305. The top of the ultrasonic cleaning device body 1 is provided with a sliding groove that matches the sliding plate 306. The sliding groove at the top of the ultrasonic cleaning device body 1 facilitates the reciprocating sliding of the sliding plate 306 on the top of the ultrasonic cleaning device body 1.

[0030] The working principle of this practical application is as follows:

[0031] Refer to the instruction manual appendix Figure 1-4 By placing the parts inside the cleaning chamber 204 and starting the servo motor 201, the servo motor 201 drives the threaded rod 202 to rotate. The rotation of the threaded rod 202 drives the support plate 203 to slide on the support column 101 through the thread, causing the support plate 203 to move and drive the cleaning chamber 204 to move. The cleaning chamber 204 is then moved to the cleaning tank at the top of the ultrasonic cleaning device body 1. Then, the ultrasonic generator 205 is started, causing the ultrasonic generator 205 to vibrate the cleaning liquid inside the cleaning tank at an ultrasonic frequency, so that the cleaning liquid can complete the cleaning operation of the parts inside the cleaning chamber 204.

[0032] Refer to the instruction manual appendix Figure 1-4 The support plate 203 slides on the support column 101. The movement of the support plate 203 drives the connecting plate 302 to move. The movement of the connecting plate 302 drives the transmission gear 303 to rotate through the toothed groove at one end. The rotation of the transmission gear 303 drives the support gear 304 to rotate. The rotation of the support gear 304 drives the reciprocating screw 305 to rotate. The rotation of the reciprocating screw 305 drives the sliding plate 306 to slide back and forth on the top of the ultrasonic cleaning device body 1. The sliding plate 306 drives the cleaning brush 307 at the top to move. The cleaning brush 307 moves and comes into contact with the lens on the surface of the vision inspection module 301. This completes the cleaning operation of water droplets on the lens of the vision inspection module 301, reducing the impact of water droplets forming scale on the detection clarity of the lens on the surface of the vision inspection module 301.

[0033] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A visual inspection device for ultrasonic cleaning effect, comprising an ultrasonic cleaning device body (1), characterized in that: Support columns (101) are fixedly connected to both sides of the top of the ultrasonic cleaning device body (1). A cleaning mechanism (2) is installed and fixed at the top of the support column (101) and extends through the support column (101) into the interior of the ultrasonic cleaning device body (1). A visual inspection mechanism (3) is installed and connected to the top of the ultrasonic cleaning device body (1) and is fixedly connected to the bottom of the cleaning mechanism (2) and extends through the interior of the ultrasonic cleaning device body (1).

2. The visual inspection device for ultrasonic cleaning effect according to claim 1, characterized in that: The cleaning mechanism (2) includes a servo motor (201), which is fixedly mounted on the top of the support column (101). The bottom end of the servo motor (201) is rotatably connected to a threaded rod (202) that extends into the interior of the support column (101). The outer wall of the threaded rod (202) is fitted with a support plate (203) and slidably connected to one side of the support column (101). A cleaning chamber (204) is fixedly mounted between the support plates (203) and located at the top of the ultrasonic cleaning device body (1). An ultrasonic generator (205) is fixedly mounted at the top of the ultrasonic cleaning device body (1) and located below the cleaning chamber (204).

3. The visual inspection device for ultrasonic cleaning effect according to claim 2, characterized in that: The visual inspection mechanism (3) includes multiple visual inspection modules (301). The multiple visual inspection modules (301) are installed and fixed at the top of the ultrasonic cleaning device body (1) and located at one end of the cleaning chamber (204). The bottom end of the support plate (203) is connected and fixed to a connecting plate (302), which slides into the interior of the ultrasonic cleaning device body (1). The interior of the ultrasonic cleaning device body (1) is rotatably connected to a transmission gear (303), which is located at one end of the connecting plate (302). The transmission gear (303) is away from the... One end of the connecting plate (302) is rotatably connected to a support gear (304). A reciprocating screw (305) is fixedly connected to one side of the support gear (304) and extends into the interior of the ultrasonic cleaning device body (1). A sliding plate (306) is sleeved on the outer wall of the reciprocating screw (305) and is slidably connected to the top of the ultrasonic cleaning device body (1) and located at one end of the visual inspection module (301). A cleaning brush (307) is provided at the top of the sliding plate (306) and is in contact with the outer wall of the visual inspection module (301).

4. The visual inspection device for ultrasonic cleaning effect according to claim 2, characterized in that: The inner wall of the support plate (203) is provided with an internal thread that matches the external thread of the threaded rod (202). The surface of the cleaning chamber (204) is provided with multiple cleaning holes. The top of the ultrasonic cleaning device body (1) is provided with a cleaning groove that matches the cleaning chamber (204).

5. The visual inspection device for ultrasonic cleaning effect according to claim 3, characterized in that: The top of the main body (1) of the ultrasonic cleaning device is provided with a telescopic groove that matches the connecting plate (302). The end of the connecting plate (302) near the transmission gear (303) is provided with a tooth groove that matches the tooth block on the outer wall of the transmission gear (303). The transmission gear (303) and the support gear (304) mesh with each other through the tooth block.

6. The visual inspection device for ultrasonic cleaning effect according to claim 3, characterized in that: The reciprocating lead screw (305) is rotatably connected to the main body (1) of the ultrasonic cleaning device via a bearing. The outer wall of the reciprocating lead screw (305) is provided with a reciprocating groove. The inner wall of the sliding plate (306) is equipped with a slide rail that matches the reciprocating groove on the outer wall of the reciprocating lead screw (305). The top of the main body (1) of the ultrasonic cleaning device is provided with a sliding groove that matches the sliding plate (306).