Leveling and film covering integrated equipment for concrete structural layer

Abstract

The utility model relates to the technical field of concrete film covering, in particular to leveling and film covering integrated equipment for a concrete structural layer. The device comprises a vibration plate, a vibration motor is fixedly mounted on one side of the top surface of the vibration plate, a buffer rubber pad is fixedly arranged on the edge of the top surface of the vibration plate, a frame body is fixedly mounted on the top surface of the buffer rubber pad, a trowelling mechanism is fixedly mounted in the middle of the top surface of the frame body, and a water storage tank is fixedly mounted on one side of the top surface of the frame body. According to the leveling and film covering integrated equipment for the concrete structural layer, through the arrangement of the water spraying mechanism and the leveling mechanism, after concrete is leveled, a water pump is turned on, a water source in a water storage tank is pumped into a water conveying pipe through a water pumping pipe, and then the water source is sprayed to the surface of the concrete structural layer through a spraying head; during film covering, the surface of concrete is covered with a film in a clear water suction mode, the leveling roller further presses the protective film, the attaching degree of the protective film is better, and cracks caused by drying within a short time after a road surface is leveled are prevented.

Description

Technical Field

[0001] This utility model relates to the field of concrete coating technology, and more specifically, to an integrated equipment for leveling and coating concrete structural layers. Background Technology

[0002] Leveling and curing of concrete structural layers are key and important steps in concrete construction. The quality of surface treatment and curing directly affects the compressive strength, crack resistance, impermeability, and durability of concrete components.

[0003] Traditional methods for leveling and curing concrete structural layers typically involve manually covering the concrete with a plastic film after pouring and compaction, before the water has settled. The film adheres to the concrete surface due to the surface tension of the cement slurry. However, this manual covering process often results in roller marks, wrinkles, and footprints on the concrete surface, leading to poor surface smoothness.

[0004] Therefore, an integrated equipment for leveling and covering concrete structural layers was proposed. Summary of the Invention

[0005] The purpose of this invention is to provide an integrated equipment for leveling and covering concrete structural layers, which can effectively prevent marks such as indentations, wrinkles and footprints from forming on the concrete surface, thereby improving the smoothness of the concrete surface. In addition, the structure of this equipment is designed to facilitate the replacement of new protective films more conveniently, thereby improving the efficiency of leveling and covering concrete structural layers.

[0006] To achieve the above objectives, an integrated equipment for leveling and coating concrete structural layers is provided, comprising a vibrating plate, a vibrating motor fixedly installed on one side of the top surface of the vibrating plate, a buffer rubber pad fixedly installed on the edge of the top surface of the vibrating plate, a frame fixedly installed on the top surface of the buffer rubber pad, a smoothing mechanism fixedly installed in the middle of the top surface of the frame, a water tank fixedly installed on one side of the top surface of the frame, a water pump fixedly installed on the side of the top surface of the frame away from the water tank, a water spraying mechanism passing through the output end of the water pump, a support frame fixedly installed on the edge of the top surface of the frame, a quick installation mechanism inserted into the inside of the support frame, a coating roller rotatably mounted on the surface of the quick installation mechanism, and a leveling mechanism fixedly installed on the back of the frame.

[0007] As a further improvement to this technical solution, the smoothing mechanism includes a hydraulic cylinder fixedly installed in the middle of the top surface of the frame, and a smoothing plate is fixedly installed on the piston rod of the hydraulic cylinder. The smoothing plate is used to smooth the concrete.

[0008] As a further improvement to this technical solution, the water spraying mechanism includes a water supply pipe that runs through the output end of the water pump. Several spray heads are provided through the bottom surface of the water supply pipe. The water supply pipe is fixedly installed on the inner top wall of the frame and is used to transport water.

[0009] As a further improvement to this technical solution, the quick installation mechanism includes a cross pin inserted into the support frame. One end of the cross pin is fixedly provided with a spring, and one end of the spring is fixedly provided with a connecting shaft. The cross pin and the connecting shaft are slidably disposed, and the cross pin facilitates the fixing of the connecting shaft.

[0010] As a further improvement to this technical solution, the leveling mechanism includes a fixed frame that is fixedly installed on the back of the frame body, and a leveling roller is rotatably arranged on the inner wall of the fixed frame. The leveling roller is used to level the protective film.

[0011] As a further improvement to this technical solution, a water pump is provided through the input end of the water pump, and one end of the water pump is provided through the inside of the water storage tank, so that the water pump can easily draw water from the inside of the water storage tank.

[0012] As a further improvement to this technical solution, a movable roller is provided at the bottom of the front side of the vibrating plate, and a pull rod is fixedly provided on the surface of the movable roller. The pull rod is used to pull the equipment.

[0013] As a further improvement to this technical solution, a protective shell is fitted onto the surface of the vibration motor, and the protective shell is fixedly connected to the vibrating plate. The protective shell is used to protect the vibration motor.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] 1. In this integrated equipment for leveling and covering concrete structural layers, the setting of the vibrating plate and the smoothing mechanism, the connection of the external power supply, the vibration motor drives the vibrating plate to vibrate, compacting the concrete structural layer, and then opening the hydraulic cylinder to drive the smoothing plate to smooth the concrete surface again, thereby improving the flatness of the concrete structural layer.

[0016] 2. In this integrated equipment for leveling and coating concrete structural layers, after the concrete is leveled, the water pump is turned on and water from the storage tank is drawn into the delivery pipe through the pumping pipe. The water is then sprayed onto the surface of the concrete structural layer through the spray nozzle. During coating, the membrane is applied to the concrete surface by absorbing clean water. The leveling roller further presses the protective membrane, resulting in better adhesion and preventing wrinkles and indentations on the concrete surface. This improves the flatness of the coated concrete structural layer.

[0017] 3. In this integrated concrete structural layer leveling and film covering equipment, the quick installation mechanism allows for rapid installation and replacement of the protective film. Pressing the cross pins causes the springs to contract, which in turn inserts the two sets of cross pins into the support frames on both sides. The springs then compress the cross pins to reset, quickly fixing the connecting shaft. This achieves rapid replacement when the film is no longer needed, improving construction efficiency. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the water spray mechanism of this utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the vibrating plate of this utility model;

[0021] Figure 4 This is a schematic diagram of the leveling mechanism of this utility model;

[0022] Figure 5 This is a schematic diagram of the structure of the quick installation mechanism of this utility model;

[0023] Figure 6 This is a schematic diagram of the smoothing mechanism of this utility model.

[0024] The meanings of the labels in the diagram are as follows:

[0025] 1. Vibrating plate; 2. Vibrating motor; 3. Buffer rubber pad; 4. Frame; 5. Smoothing mechanism; 501. Hydraulic cylinder; 502. Smoothing plate; 6. Water tank; 7. Water pump; 8. Spraying mechanism; 801. Water supply pipe; 802. Spray head; 9. Support frame; 10. Quick installation mechanism; 1001. Cross pin; 1002. Spring; 1003. Connecting shaft; 11. Coating roller; 12. Leveling mechanism; 1201. Fixing frame; 1202. Leveling roller; 13. Water suction pipe; 14. Moving roller; 15. Tie rod; 16. Protective shell. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0028] Please see Figures 1-6 As shown, the purpose of this embodiment is to provide an integrated equipment for leveling and covering concrete structural layers, including a vibrating plate 1, a vibrating motor 2 fixedly installed on one side of the top surface of the vibrating plate 1, a buffer rubber pad 3 fixedly installed on the edge of the top surface of the vibrating plate 1, a frame 4 fixedly installed on the top surface of the buffer rubber pad 3, and a smoothing mechanism 5 fixedly installed in the middle of the top surface of the frame 4. Through the setting of the vibrating plate 1 and the smoothing mechanism 5, and the connection of an external power source, the vibrating motor 2 drives the vibrating plate 1 to vibrate, compacting the concrete structural layer, and then opening the hydraulic cylinder 501, driving the smoothing plate 502 to smooth the concrete surface again, thereby improving the flatness of the concrete structural layer.

[0029] A water storage tank 6 is fixedly installed on one side of the top surface of the frame 4, and a water pump 7 is fixedly installed on the side of the top surface of the frame 4 away from the water storage tank 6. A water spraying mechanism 8 is provided through the output end of the water pump 7. A support frame 9 is fixedly installed on the edge of the top surface of the frame 4. A quick installation mechanism 10 is inserted into the inside of the support frame 9. With the quick installation mechanism 10, when installing and replacing the protective film, pressing the cross pin 1001 causes the spring 1002 to contract, thereby inserting the two sets of cross pins 1001 into the support frames 9 on both sides respectively. The spring 1002 squeezes the cross pins 1001 to reset, so that the connecting shaft 1003 is quickly fixed. This achieves the effect of quick replacement when the film is used up, improving construction efficiency.

[0030] The surface of the quick installation mechanism 10 is rotatably equipped with a film-coating roller 11, and the back of the frame 4 is fixedly installed with a leveling mechanism 12. With the setting of the water spraying mechanism 8 and the leveling mechanism 12, after the concrete is leveled, the water pump 7 is turned on, and the water source in the water storage tank 6 is drawn to the water delivery pipe 801 through the water pumping pipe 13, and then sprayed on the surface of the concrete structural layer through the spray nozzle 802. When the film is coated, the film is covered on the concrete surface by the method of absorbing clean water. The leveling roller 1202 further presses the protective film, and the protective film has a better fit, preventing cracks from appearing on the road surface due to drying in a short time after leveling.

[0031] Please see Figure 6The smoothing mechanism 5 includes a hydraulic cylinder 501 fixedly installed in the middle of the top surface of the frame 4, and a smoothing plate 502 is fixedly installed on the piston rod of the hydraulic cylinder 501.

[0032] The smoothing mechanism 5 is designed to smooth the compacted concrete structural layer.

[0033] Please see Figure 2 The water spraying mechanism 8 includes a water supply pipe 801 that runs through the output end of the water pump 7. Several spray heads 802 are run through the bottom surface of the water supply pipe 801. The water supply pipe 801 is fixedly installed on the inner top wall of the frame 4.

[0034] The water spraying mechanism 8 is designed to spray water from the water storage tank 6 onto the concrete structural layer.

[0035] Please see Figure 5 The quick installation mechanism 10 includes a cross pin 1001 inserted into the support frame 9. A spring 1002 is fixedly provided at one end of the cross pin 1001, and a connecting shaft 1003 is fixedly provided at one end of the spring 1002. The cross pin 1001 and the connecting shaft 1003 are slidably disposed.

[0036] The quick-installation mechanism 10 enables the rapid installation and replacement of the coating roller 11.

[0037] Please see Figure 4 The leveling mechanism 12 includes a fixed frame 1201 fixedly installed on the back of the frame 4, and a leveling roller 1202 is rotatably provided on the inner wall of the fixed frame 1201.

[0038] The leveling mechanism 12 is designed to level the film coating.

[0039] Please see Figure 4 A water pump 7 has a pumping pipe 13 installed through its input end, and one end of the pumping pipe 13 is installed inside the water storage tank 6.

[0040] The water pumping pipe 13 is used to draw water from the inside of the water storage tank 6.

[0041] Please see Figure 1 A movable roller 14 is provided at the bottom of the front side of the vibrating plate 1, and a pull rod 15 is fixedly provided on the surface of the movable roller 14.

[0042] The pull rod 15 is designed to pull the equipment.

[0043] Please see Figure 1 The surface of the vibration motor 2 is fitted with a protective shell 16, and the protective shell 16 is fixedly connected to the vibration plate 1.

[0044] The protective shell 16 serves to protect the vibration motor 2.

[0045] Working steps: When installing and replacing the protective film, press the cross pin 1001 to cause the spring 1002 to contract, and then insert the two sets of cross pins 1001 into the support frame 9 on both sides respectively. The spring 1002 squeezes the cross pin 1001 to reset, so that the connecting shaft 1003 is quickly fixed. When the film is used up, it can be quickly replaced, which improves the construction efficiency.

[0046] When connected to an external power source, the vibrating motor 2 drives the vibrating plate 1 to vibrate, compacting the concrete structural layer. Then, the hydraulic cylinder 501 is opened, driving the trowel 502 to smooth the concrete surface again, improving the flatness of the concrete structural layer.

[0047] After the concrete is leveled, the water pump 7 is turned on, and the water source in the water storage tank 6 is drawn into the water delivery pipe 801 through the water pumping pipe 13. Then, the water is sprayed onto the surface of the concrete structure layer through the spray nozzle 802. When covering the film, the film is covered on the concrete surface by absorbing clean water. The leveling roller 1202 further presses the protective film to improve the adhesion of the protective film and prevent cracks from appearing on the road surface due to drying in a short time after leveling.

[0048] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An integrated equipment for leveling and covering concrete structural layers, characterized in that: The device includes a vibrating plate (1), a vibrating motor (2) is fixedly installed on one side of the top surface of the vibrating plate (1), a buffer rubber pad (3) is fixedly installed on the edge of the top surface of the vibrating plate (1), a frame (4) is fixedly installed on the top surface of the buffer rubber pad (3), a smoothing mechanism (5) is fixedly installed in the middle of the top surface of the frame (4), a water storage tank (6) is fixedly installed on one side of the top surface of the frame (4), a water pump (7) is fixedly installed on the side of the top surface of the frame (4) away from the water storage tank (6), a water spraying mechanism (8) is provided through the output end of the water pump (7), a support frame (9) is fixedly installed on the edge of the top surface of the frame (4), a quick installation mechanism (10) is inserted into the inside of the support frame (9), a film coating roller (11) is rotatably installed on the surface of the quick installation mechanism (10), and a leveling mechanism (12) is fixedly installed on the back of the frame (4).

2. The integrated equipment for leveling and covering concrete structural layers according to claim 1, characterized in that: The smoothing mechanism (5) includes a hydraulic cylinder (501) fixedly installed in the middle of the top surface of the frame (4), and a smoothing plate (502) is fixedly installed on the piston rod of the hydraulic cylinder (501).

3. The integrated equipment for leveling and covering concrete structural layers according to claim 1, characterized in that: The water spraying mechanism (8) includes a water supply pipe (801) that passes through the output end of the water pump (7). Several spray heads (802) are provided through the bottom surface of the water supply pipe (801). The water supply pipe (801) is fixedly installed on the inner top wall of the frame (4).

4. The integrated equipment for leveling and covering concrete structural layers according to claim 1, characterized in that: The quick installation mechanism (10) includes a cross pin (1001) inserted into the support frame (9). One end of the cross pin (1001) is fixedly provided with a spring (1002), and one end of the spring (1002) is fixedly provided with a connecting shaft (1003). The cross pin (1001) and the connecting shaft (1003) are slidably disposed.

5. The integrated equipment for leveling and covering concrete structural layers according to claim 1, characterized in that: The leveling mechanism (12) includes a fixed frame (1201) fixedly installed on the back of the frame (4), and a leveling roller (1202) is rotatably provided on the inner wall of the fixed frame (1201).

6. The integrated equipment for leveling and covering concrete structural layers according to claim 1, characterized in that: The water pump (7) has a pumping pipe (13) running through its input end, and one end of the pumping pipe (13) runs through the interior of the water storage tank (6).

7. The integrated equipment for leveling and covering concrete structural layers according to claim 1, characterized in that: A movable roller (14) is provided at the bottom of the front side of the vibrating plate (1), and a pull rod (15) is fixedly provided on the surface of the movable roller (14).

8. The integrated equipment for leveling and covering concrete structural layers according to claim 1, characterized in that: The surface of the vibration motor (2) is fitted with a protective shell (16), and the protective shell (16) is fixedly connected to the vibrating plate (1).

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