Top cover skin flatness detection mechanism

By designing a top cover skin inspection device with clamping and reciprocating mechanisms, the problems of large workload and inaccurate detection caused by manual inspection in the existing technology are solved, realizing automated all-round inspection and improving the accuracy and efficiency of inspection.

CN223623608UActive Publication Date: 2025-12-02CRRC DALIAN CO LTD
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Patent Information

Application Number
CN202423073802.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-12-02
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

Existing top cover skin flatness detection devices require manual operation, which is labor-intensive and prone to missed detections or inaccurate detection. They cannot achieve all-round, blind-angle detection, resulting in low detection accuracy.

Method used

A detection device including a clamping mechanism and a reciprocating mechanism was designed. The device uses an air pump and a motor to drive the push rod and the threaded rod to realize automatic clamping and lateral reciprocating detection of the top cover skin, ensuring the stability and comprehensiveness of the detection process.

Benefits of technology

It achieves automated all-round inspection of the top cover skin, avoids blind spot inspection, improves the accuracy and efficiency of inspection, and reduces the workload of manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of planeness detection, and particularly discloses a top cover skin planeness detection mechanism, which comprises a main plate, a clamping mechanism is fixedly connected to the top of the main plate, a reciprocating mechanism is fixedly connected to the top of the main plate, and the clamping mechanism enables the original manual fixation to be performed for detection. An air pump drives a layer plate to slide in a sliding groove through a push rod, at the moment, the top cover skin can be driven by a detection table to conduct transverse reciprocating detection, in addition, clamping rods are close to each other to fix and clamp the top cover skin, and the device is kept stable in the detection process; a worker starts a motor to drive a threaded sleeve to rotate through a threaded rod, and the threaded sleeve drives a detector to transversely detect the top cover skin, so that the device is more comprehensive in the detection process, and the situation that dead corners are not detected is prevented.
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Description

Technical Field

[0001] This utility model relates to the field of flatness detection technology, specifically to a flatness detection mechanism for top cover skin. Background Technology

[0002] Roof skin refers to the outer shell component covering the top of vehicles such as cars, trains, or airplanes. It serves multiple functions, including protecting the internal structure, reducing air resistance, waterproofing, and enhancing the appearance. It possesses high strength and toughness, capable of withstanding certain external impacts. Its cost is relatively low, and it is easy to process and shape, such as stamping into various forms. It is widely used in the roof skins of some trucks because trucks have relatively lower requirements for streamlined appearance and prioritize structural robustness.

[0003] The roof panel needs to be precisely assembled with components such as the body frame and side panels. If the flatness does not meet the requirements, such as the presence of local bulges or depressions, it will lead to uneven assembly gaps between the panel and other components. To prevent this, flatness inspection is required. Existing inspection devices often require manual inspection at various locations, which is not only labor-intensive but also prone to missed inspections or inaccurate results. Therefore, we propose a roof panel flatness inspection mechanism. Utility Model Content

[0004] The purpose of this invention is to provide a top cover skin flatness detection mechanism to solve the problems mentioned in the background art, such as the inconvenience of conducting all-round, blind-angle detection of the top cover skin and the inability to maintain stability during the detection process, which greatly reduces the accuracy of the device in detecting the top cover skin.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a top cover skin flatness detection mechanism, comprising: a main board, a clamping mechanism fixedly connected to the top of the main board, and a reciprocating mechanism fixedly connected to the top of the main board.

[0006] The clamping mechanism includes an air pump. The air pump is fixedly connected to the bottom of the main board, a push rod is fixedly connected to the top of the air pump, a shelf is fixedly connected to the top of the push rod, a horizontal plate is fixedly connected to the top of the main board, a sliding groove is opened inside the horizontal plate, the top of the sliding groove is slidably connected to the bottom of the shelf, and a detection table is fixedly connected to the top of the shelf.

[0007] The shelf is fixedly connected to a fixed frame at the top, the fixed frame is fixedly connected to a connecting frame at the top, a cylinder is fixedly connected inside the connecting frame, a telescopic rod is slidably connected inside the cylinder, an adjusting shaft is rotatably connected to one side of the telescopic rod, a connecting rod is rotatably connected to one side of the connecting frame, and a clamping rod is rotatably connected to one side of the connecting rod.

[0008] The bottom of the clamping rod is fixedly connected to an anti-slip pad, which is made of rubber.

[0009] The reciprocating mechanism includes a top plate, a top plate is fixedly connected to the top of the main board, a motor is fixedly connected to the top of the top plate, a threaded rod is rotatably connected to one side of the motor, a threaded sleeve is installed on the outer thread of the threaded rod, a fixed plate is fixedly connected to one end of the threaded sleeve, and a detector is fixedly connected to the other end of the threaded sleeve.

[0010] The top plate has a slide rail inside, and a slider is slidably connected inside the slide rail. One end of the slider is fixedly connected to the other end of the fixed plate.

[0011] The motherboard has a support rod fixedly connected to its bottom, and a base is fixedly connected to the bottom of the support rod.

[0012] This utility model has at least the following beneficial effects:

[0013] In use, this invention utilizes a clamping mechanism that replaces the manual fixing required for testing with an air pump that drives the shelf to slide within the groove via a push rod. This allows the top cover to reciprocate laterally via the testing platform. Furthermore, the clamping rods are brought close together to secure the top cover, ensuring stability during testing. The reciprocating mechanism allows the operator to start the motor, which rotates the threaded sleeve via a threaded rod. This, in turn, drives the detector to perform lateral testing of the top cover, making the testing more comprehensive and preventing undetected blind spots. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the clamping mechanism of this utility model;

[0016] Figure 3 This is a schematic diagram of the connecting frame structure of this utility model;

[0017] Figure 4 This is a schematic diagram of the reciprocating mechanism of this utility model.

[0018] In the diagram: 1. Main board; 101. Support rod; 102. Base; 103. Detector; 2. Clamping mechanism; 201. Air pump; 202. Horizontal plate; 203. Slide groove; 204. Shelf; 205. Detection table; 206. Push rod; 207. Fixing frame; 208. Cylinder; 209. Connecting frame; 210. Telescopic rod; 211. Connecting rod; 212. Adjusting shaft; 213. Clamping rod; 214. Anti-slip pad; 3. Reciprocating mechanism; 301. Top plate; 302. Motor; 303. Threaded rod; 304. Threaded sleeve; 305. Slide rail; 306. Fixing plate; 307. Slider. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Example 1

[0021] Please see Figure 1-4 This utility model provides a technical solution: a top cover skin flatness detection mechanism, including: a main board 1, a clamping mechanism 2 fixedly connected to the top of the main board 1, and a reciprocating mechanism 3 fixedly connected to the top of the main board 1. In use, the clamping mechanism 2 changes the original manual fixing for detection to air pump 201 driving the shelf 204 to slide inside the slide groove 203 via push rod 206. At this time, the top cover skin can be driven by the detection table 205 to perform lateral reciprocating detection. In addition, the clamping rods 213 move closer together to fix and clamp the top cover skin, keeping the device stable during the detection process. Through the reciprocating mechanism 3, when the device is in use, the operator starts the motor 302 to drive the threaded sleeve 304 to rotate via threaded rod 303. The threaded sleeve 304 drives the detector 103 to perform lateral detection on the top cover skin, making the device more comprehensive in the detection process and preventing blind spots from being detected.

[0022] The clamping mechanism 2 includes an air pump 201. The air pump 201 is fixedly connected to the bottom of the main board 1. A push rod 206 is fixedly connected to the top of the air pump 201. A shelf 204 is fixedly connected to the top of the push rod 206. A horizontal plate 202 is fixedly connected to the top of the main board 1. A sliding groove 203 is provided inside the horizontal plate 202. The top of the sliding groove 203 is slidably connected to the bottom of the shelf 204. A detection table 205 is fixedly connected to the top of the shelf 204. A fixing frame 2 is fixedly connected to the top of the shelf 204. 07. A connecting frame 209 is fixedly connected to the top of the fixed frame 207. A cylinder 208 is fixedly connected inside the connecting frame 209. A telescopic rod 210 is slidably connected inside the cylinder 208. An adjusting shaft 212 is rotatably connected to one side of the telescopic rod 210. A connecting rod 211 is rotatably connected to one side of the connecting frame 209. A clamping rod 213 is rotatably connected to one side of the connecting rod 211. An anti-slip pad 214 is fixedly connected to the bottom of the clamping rod 213. The anti-slip pad 214 is made of rubber.

[0023] When using the device, the operator starts the air pump 201, which drives the shelf 204 to slide inside the slide groove 203 via the push rod 206. At this time, the detection position of the top cover skin can be adjusted by the vertical movement of the detection table 205. In addition, the telescopic rod 210 is extended and retracted by the cylinder 208, and the two sets of connecting rods 211 and clamping rods 213 are opened and closed by the adjusting shaft 212, which can clamp and fix the top cover skin to prevent displacement during the detection process. In addition, the two sets of anti-slip pads 214 can prevent marks from being left on the top cover skin when clamping it, thus improving the safety of the device's detection.

[0024] The reciprocating mechanism 3 includes a top plate 301. The top plate 301 is fixedly connected to the top of the main plate 1. A motor 302 is fixedly connected to the top of the top plate 301. A threaded rod 303 is rotatably connected to one side of the motor 302. A threaded sleeve 304 is threadedly installed on the outer periphery of the threaded rod 303. A fixed plate 306 is fixedly connected to one end of the threaded sleeve 304, and a detector 103 is fixedly connected to the other end of the threaded sleeve 304. A slide rail 305 is provided inside the top plate 301. A slider 307 is slidably connected inside the slide rail 305. One end of the slider 307 is fixedly connected to the other end of the fixed plate 306. When the device is in use, the operator starts the motor 302, which drives the threaded sleeve 304 to move laterally outside the threaded rod 303 through the threaded rod 303. At this time, the detector 103 is driven by the threaded sleeve 304 to perform lateral movement detection on the top cover skin. In addition, the slider 307 installed on one side of the fixed plate 306 slides inside the slide rail 305, which improves the smoothness of the detection process of the device.

[0025] Example 2

[0026] In this second embodiment, the other structures remain unchanged. The difference from the first embodiment is that a support rod 101 is fixedly connected to the bottom of the main board 1, and a base 102 is fixedly connected to the bottom of the support rod 101 to prevent the measurement accuracy from being affected by external vibration or deformation of its own structure during the detection process.

[0027] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A mechanism for testing the flatness of the roof skin, including: The main board (1) is characterized in that: a clamping mechanism (2) is fixedly connected to the top of the main board (1), and a reciprocating mechanism (3) is fixedly connected to the top of the main board (1); a horizontal plate (202) is fixedly connected to the top of the main board (1), a sliding groove (203) is provided inside the horizontal plate (202), a shelf (204) is slidably connected to the top of the sliding groove (203), and a testing platform (205) is fixedly connected to the top of the shelf (204).

2. The top cover skin flatness detection mechanism according to claim 1, characterized in that: The clamping mechanism (2) includes an air pump (201), the bottom of the main board (1) is fixedly connected to the air pump (201), the top of the air pump (201) is fixedly connected to a push rod (206), and the top of the push rod (206) is fixedly connected to a shelf (204).

3. The top cover skin flatness detection mechanism according to claim 2, characterized in that: A fixing frame (207) is fixedly connected to the top of the shelf (204), and a connecting frame (209) is fixedly connected to the top of the fixing frame (207). A cylinder (208) is fixedly connected inside the connecting frame (209), and a telescopic rod (210) is slidably connected inside the cylinder (208). An adjusting shaft (212) is rotatably connected to one side of the telescopic rod (210), and a connecting rod (211) is rotatably connected to one side of the connecting frame (209). A clamping rod (213) is rotatably connected to one side of the connecting rod (211).

4. The top cover skin flatness detection mechanism according to claim 3, characterized in that: The bottom of the clamping rod (213) is fixedly connected to an anti-slip pad (214), which is made of rubber.

5. The top cover skin flatness detection mechanism according to claim 4, characterized in that: The reciprocating mechanism (3) includes a top plate (301), the top of the main board (1) is fixedly connected to the top plate (301), the top of the top plate (301) is fixedly connected to the top of the top plate (301), a threaded rod (303) is rotatably connected to one side of the motor (302), a threaded sleeve (304) is installed on the outer thread of the threaded rod (303), a fixed plate (306) is fixedly connected to one end of the threaded sleeve (304), and a detector (103) is fixedly connected to the other end of the threaded sleeve (304).

6. The top cover skin flatness detection mechanism according to claim 5, characterized in that: The top plate (301) has a slide rail (305) inside, and a slider (307) is slidably connected inside the slide rail (305). One end of the slider (307) is fixedly connected to the other end of the fixed plate (306).

7. The top cover skin flatness detection mechanism according to claim 1, characterized in that: The bottom of the motherboard (1) is fixedly connected to a support rod (101), and the bottom of the support rod (101) is fixedly connected to a base (102).