Capacitor processing winding machine with good stability

Abstract

The utility model discloses a winding machine with good stability for capacitor processing, which relates to the technical field of winding machines and comprises a support frame, a first feeding shaft, a transmission shaft, a heating piece and an air drying piece, and the first feeding shaft, the transmission shaft, the heating piece and the air drying piece are mounted on the surface of the support frame. And a stabilizing piece is installed on the surface of the supporting frame, a second feeding shaft is arranged on the surface of the supporting frame, a cutter is arranged on the surface of the supporting frame, and a damping piece is arranged at the bottom of the supporting frame. Hot air is conveyed through the air heater, air of the air heater is conveyed through the fan cover, the air is blown to a roll film, residual water vapor is evaporated again, dust on the roll film is blown, the quality of the roll film is guaranteed, the upper portion of the roll film is pressed through the pressure sensing block, and the roll film is prevented from being damaged. The lower portion of the rolled film is controlled through the pressing wheels on the fixing columns, the rolled film is conveyed in a limited mode, and displacement of the rolled film in the conveying process is prevented.

Description

Technical Field

[0001] This utility model relates to the field of winding machine technology, specifically to a winding machine for processing capacitors with good stability. Background Technology

[0002] In the production of capacitors, a thin film serving as the dielectric and aluminum foil serving as the electrodes need to be wound into a core, a process that requires a winding machine. During operation, the winding machine may experience unstable film winding, which affects the capacitance accuracy and lifespan of the capacitor.

[0003] The current publication number CN218274287U discloses a capacitor winding machine, which adopts a correction and tensioning device to correct and tighten the wires. This ensures normal capacitor processing when the wire position and tension need to be corrected, improving the equipment's performance. It also adopts a winding device, which allows for quick fixing and disassembly of the capacitor during winding, simplifying the disassembly process and improving disassembly efficiency after winding.

[0004] To address the stability issues during capacitor processing in winding machines, existing technologies employ a correction and tensioning device to correct and tighten the wires. However, this method can still lead to problems where the quality of the film winding is affected during capacitor winding, resulting in inconsistent capacitor processing quality. Utility Model Content

[0005] The purpose of this invention is to provide a winding machine for capacitor processing with good stability, so as to solve the problems mentioned in the background art.

[0006] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:

[0007] A capacitor winding machine with good stability includes a support frame, a first feeding shaft mounted on the surface of the support frame, a transmission shaft mounted on the surface of the support frame, a heating element disposed on the surface of the support frame, a drying element disposed on the surface of the support frame, a stabilizing element disposed on the surface of the support frame, a second feeding shaft disposed on the surface of the support frame, a cutter disposed on the surface of the support frame, and a shock-absorbing element disposed at the bottom of the support frame. The heating element includes a support plate fixedly connected to the surface of the support frame, a heating roller disposed on the surface of the support plate, and an adjusting element disposed on the surface of the support plate.

[0008] A further improvement of this utility model is that the adjusting component includes a sliding rod, which is fixedly connected to the surface of the support plate. A support plate is slidably connected to the surface of the sliding rod, and a telescopic rod is fixedly connected to the surface of the support plate. A placement plate is fixedly connected to one end of the telescopic rod, and a cylinder is fixedly connected to the surface of the placement plate. The cylinder drives the support plate at one end of the telescopic rod to move and adjust, thereby driving the heating roller to adjust and heat, thereby achieving the effect of evaporating water vapor on the film roll.

[0009] A further improvement of the present invention is that the air-drying component includes a support column, which is fixedly connected to the surface of the support frame. An air outlet hood is fixedly connected to the surface of the support column, and a hot air blower is fixedly connected to the surface of the air outlet hood. The hot air blower transmits air to the air outlet hood, and the air outlet hood transmits air force to the roll film to clean the dust and residual moisture on the roll film.

[0010] A further improvement of this utility model is that the stabilizing component includes a connecting column and a fixing column. The connecting column is fixedly connected to one side of the support frame, and a pressure-sensitive block is installed at one end of the connecting column. The fixing column is fixedly connected to the surface of the support frame, and a pressure roller is installed on the surface of the fixing column. The pressure-sensitive block and the pressure roller restrict the film roll and prevent the film roll from shifting during transmission.

[0011] A further improvement of the present invention is that the shock absorber includes a support bar, the support bar is fixedly connected to the surface of the support frame, a shock absorber assembly is installed on the surface of the support bar, and a spring is sleeved on the surface of the shock absorber assembly. Through the cooperation of the shock absorber assembly and the spring, the overall device is shock-absorbing.

[0012] A further improvement of the present invention is that the shock absorption component includes a support, the support is threadedly connected to the surface of the support plate, an upper pressure cylinder is fixedly connected to the surface of the support, a lower pressure cylinder is movably connected to the surface of the upper pressure cylinder, a base is fixedly connected to one end of the lower pressure cylinder, a bottom valve is installed inside the lower pressure cylinder, the base and the support serve as support, and the upper and lower pressure cylinders are used to house the bottom valve.

[0013] A further improvement of this utility model is that: a support base is installed inside the upper pressure cylinder, a piston rod is fixedly connected to the surface of the support base, a hydraulic plug is installed on the surface of the piston rod, and a flow valve is fixedly connected to one end of the piston rod. The upper pressure cylinder moves downward and is connected to the outer surface of the lower pressure cylinder, so that the piston rod moves downward and is connected above the bottom valve.

[0014] Due to the adoption of the above technical solution, the technological progress achieved by this utility model compared to the prior art is as follows:

[0015] This utility model provides a capacitor winding machine with good stability. It is driven by a cylinder, which moves a telescopic rod, which in turn moves a support plate at one end of the telescopic rod, and then moves a heating roller on the support plate to adjust the heating force on the film. The heating roller heats and evaporates the water vapor on the surface of the film, ensuring the stability of the film quality.

[0016] This utility model provides a capacitor winding machine with good stability. Hot air is transmitted by a hot air blower, and the air from the hot air blower is transmitted through a fan hood and blown onto the winding film to evaporate residual moisture and blow away dust on the winding film, ensuring the quality of the winding film. A pressure-sensitive block is responsible for pressing the upper part of the winding film, and a pressure roller on a fixed column controls the lower part of the winding film, restricting the transmission of the winding film and preventing displacement of the winding film during the transmission process.

[0017] This utility model provides a capacitor winding machine with good stability. Through the cooperation of springs and shock-absorbing components, the vibration generated during operation of the entire winding machine is reduced. When the winding machine is operating, a downward pressure phenomenon occurs, which drives the upper pressure cylinder to move downward. The upper pressure cylinder is connected to the outer surface of the lower pressure cylinder, which causes the piston rod to move downward and connect to the top of the bottom valve, thereby achieving a shock-absorbing effect and ensuring the winding stability during the operation of the entire machine. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the heating element of this utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the air-drying component of this utility model;

[0021] Figure 4 This is a schematic diagram of the structure of the stabilizer of this utility model;

[0022] Figure 5 This is a schematic diagram of the structure of the shock absorber of this utility model;

[0023] Figure 6 This is a structural schematic diagram of the shock absorption component of this utility model.

[0024] In the diagram: 1. Support frame; 2. First feeding shaft; 3. Transmission shaft; 4. Heating element; 40. Support plate; 41. Adjusting element; 410. Slide rod; 411. Support plate; 412. Telescopic rod; 413. Placement plate; 414. Cylinder; 42. Heating roller; 5. Drying element; 50. Support column; 51. Air hood; 52. Hot air blower; 6. Stabilizing element; 60. Connecting column; 61. Pressure sensor block; 62. Fixed column; 63. Pressure roller; 7. Cutter; 8. Second feeding shaft; 9. Shock absorber; 90. Support bar; 91. Spring; 92. Shock absorber assembly; 920. Support; 921. Support base; 922. Piston rod; 923. Hydraulic plug; 924. Flow valve; 925. Lower pressure cylinder; 926. Base; 927. Bottom valve; 928. Upper pressure cylinder. Detailed Implementation

[0025] The present invention will be further described in detail below with reference to embodiments: Example 1

[0026] like Figure 1-6 As shown, this utility model provides a capacitor winding machine with good stability, including a support frame 1. A first feeding shaft 2 is mounted on the surface of the support frame 1, a transmission shaft 3 is mounted on the surface of the support frame 1, a heating element 4 is provided on the surface of the support frame 1, a drying element 5 is provided on the surface of the support frame 1, a stabilizing element 6 is mounted on the surface of the support frame 1, a second feeding shaft 8 is provided on the surface of the support frame 1, a cutter 7 is provided on the surface of the support frame 1, and a shock-absorbing element 9 is provided at the bottom of the support frame 1. The heating element 4 includes a support plate 40, which is fixedly connected to the surface of the support frame 1. A heating roller 42 is mounted on the surface of the support plate 40, and an adjusting element 41 is mounted on the surface of the support plate 40. The support frame 1 supports the entire component. The first feeding shaft 2 is driven by a motor to feed the film roll. The film roll is received and fed by the transmission shaft 3 and the second feeding shaft 8. During the transmission of the film roll, the heating element 4 and the drying element 5 clean the dust and moisture on the film roll. The stabilizing element 6 is used to ensure the stability of the film roll during transmission and prevent displacement. The telescopic cylinders on both sides of the cutter 7 drive the cutter 7 to flexibly adjust and cut the film roll. During the transmission of the film roll, the heating roller 42 heats the film roll, causing the moisture on the film to evaporate and disappear, thereby ensuring the quality of the film roll. The adjusting element 41 is used to adjust the distance of the heating roller 42. Example 2

[0027] like Figure 1-6As shown, based on Embodiment 1, this utility model provides a technical solution: Preferably, the adjusting component 41 includes a sliding rod 410, which is fixedly connected to the surface of the support plate 40. A support plate 411 is slidably connected to the surface of the sliding rod 410. A telescopic rod 412 is fixedly connected to the surface of the support plate 411. A placement plate 413 is fixedly connected to one end of the telescopic rod 412. A cylinder 414 is fixedly connected to the surface of the placement plate 413. The drying component 5 includes a support column 50, which is fixedly connected to the surface of the support frame 1. An air outlet hood 51 is fixedly connected to the surface of the support column 50. A hot air blower 52 is fixedly connected to the surface of the air outlet hood 51. The stabilizing component 6 includes a connecting column 60 and a fixing column 62. The connecting column 60 is fixedly connected to one side of the support frame 1. A pressure-sensitive block 61 is installed at one end of the connecting column 60. The fixing column 62 is fixedly connected to the surface of the support frame 1. The surface of 62 is equipped with a pressure roller 63, which is driven by a cylinder 414. This drives the telescopic rod 412 to move, which in turn moves the support plate 411 at one end of the telescopic rod 412. This, in turn, moves the heating roller 42 on the support plate 411, allowing for flexible adjustment based on the thickness of the film roll and the heating intensity. When the film roll is being transported, hot air is transmitted through a hot air blower 52. The air from the hot air blower 52 is then transmitted through a fan shroud 51 and blown onto the film roll to evaporate any remaining moisture and remove dust. During film roll transport, a pressure block 61 presses down the film roll, and the pressure roller 63 on the fixed column 62 controls the lower part of the film roll. The cooperation between the pressure block 61 and the pressure roller 63 stabilizes the film roll during transport, preventing displacement and ensuring the stability of the film roll transport. Example 3

[0028] like Figure 1-6As shown, based on Embodiment 1, this utility model provides a technical solution: Preferably, the shock absorber 9 includes a support bar 90, which is fixedly connected to the surface of the support frame 1. A shock absorber assembly 92 is installed on the surface of the support bar 90, and a spring 91 is sleeved on the surface of the shock absorber assembly 92. The shock absorber assembly 92 includes a support 920, which is threadedly connected to the surface of the support bar 90. An upper pressure cylinder 928 is fixedly connected to the surface of the support 928, and a lower pressure cylinder 925 is movably connected to the surface of the upper pressure cylinder 928. One end of the lower pressure cylinder 925 is fixedly connected to a base 926, and a bottom valve 927 is installed inside the lower pressure cylinder 925. Inside the cylinder 928, a support base 921 is installed. A piston rod 922 is fixedly connected to the surface of the support base 921. A hydraulic plug 923 is installed on the surface of the piston rod 922. A flow valve 924 is fixedly connected to one end of the piston rod 922. Through the cooperation of the spring 91 and the shock-absorbing component 92, the vibration generated during the operation of the winding machine is reduced. When the winding machine is operating, a downward pressure phenomenon will occur, which will drive the upper pressure cylinder 928 to move downward. The upper pressure cylinder 928 is connected to the outer surface of the lower pressure cylinder 925, which causes the piston rod 922 to move downward and connect to the top of the bottom valve 927, thereby achieving the shock absorption effect.

[0029] The working principle of the winding machine used for processing capacitors with good stability will be explained in detail below.

[0030] like Figure 1-6 As shown, the support frame 1 supports the entire device components, the first feeding shaft 2 transmits the film roll, the transmission shaft 3 receives and transmits the film roll, the heating element 4 and the drying element 5 heat and dry the film roll to remove moisture and dust, the second feeding shaft 8 feeds the film in and out, and the cutter 7 cuts the film roll.

[0031] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. A capacitor winding machine with good stability, comprising a support frame (1), characterized in that: The support frame (1) is equipped with a first feeding shaft (2), a transmission shaft (3), a heating element (4), a drying element (5), a stabilizing element (6), a second feeding shaft (8), a cutter (7), and a shock absorber (9). The heating element (4) includes a support plate (40), which is fixedly connected to the surface of the support frame (1). A heating roller (42) is installed on the surface of the support plate (40), and an adjusting element (41) is installed on the surface of the support plate (40).

2. The capacitor winding machine with good stability according to claim 1, characterized in that: The adjusting component (41) includes a slide rod (410), which is fixedly connected to the surface of the support plate (40). A support plate (411) is slidably connected to the surface of the slide rod (410). A telescopic rod (412) is fixedly connected to the surface of the support plate (411). A placement plate (413) is fixedly connected to one end of the telescopic rod (412). A cylinder (414) is fixedly connected to the surface of the placement plate (413).

3. The capacitor winding machine with good stability according to claim 1, characterized in that: The air-drying component (5) includes a support column (50), which is fixedly connected to the surface of the support frame (1). An air outlet hood (51) is fixedly connected to the surface of the support column (50), and a hot air blower (52) is fixedly connected to the surface of the air outlet hood (51).

4. The capacitor winding machine with good stability according to claim 1, characterized in that: The stabilizer (6) includes a connecting column (60) and a fixing column (62). The connecting column (60) is fixedly connected to one side of the support frame (1). A pressure-sensitive block (61) is installed at one end of the connecting column (60). The fixing column (62) is fixedly connected to the surface of the support frame (1). A pressure roller (63) is installed on the surface of the fixing column (62).

5. A winding machine for processing capacitors with good stability according to claim 1, characterized in that: The shock absorber (9) includes a support bar (90), which is fixedly connected to the surface of the support frame (1). A shock absorber assembly (92) is installed on the surface of the support bar (90), and a spring (91) is sleeved on the surface of the shock absorber assembly (92).

6. A winding machine for processing capacitors with good stability according to claim 5, characterized in that: The shock absorption assembly (92) includes a support (920), which is threaded to the surface of the support bar (90). An upper pressure cylinder (928) is fixedly connected to the surface of the support (920), and a lower pressure cylinder (925) is movably connected to the surface of the upper pressure cylinder (928). A base (926) is fixedly connected to one end of the lower pressure cylinder (925), and a bottom valve (927) is installed inside the lower pressure cylinder (925).

7. A winding machine for processing capacitors with good stability according to claim 6, characterized in that: The upper pressure cylinder (928) has a support base (921) installed inside. A piston rod (922) is fixedly connected to the surface of the support base (921). A hydraulic plug (923) is installed on the surface of the piston rod (922). A flow valve (924) is fixedly connected to one end of the piston rod (922).

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