326results about "Winding capacitor machines" patented technology

Concentric tilted double-helix magnets, which embody a simplified design and construction method for production of magnets with very pure field content, are disclosed. The disclosed embodiment of the concentric tilted double-helix dipole magnet has the field quality required for use in accelerator beam steering applications, i.e., higher-order multipoles are reduced to a negligibly small level. Magnets with higher multipole fields can be obtained by using a simple modification of the coil winding procedure. The double-helix coil design is well-suited for winding with superconducting cable or cable-in-conduit conductors and thus is useful for applications that require fields in excess of 2 T. The coil configuration has significant advantages over conventional racetrack coils for accelerators, electrical machinery, and magneto-hydrodynamic thrusting devices.

A conductor assembly and method for constructing an assembly of the type which, when conducting current, generates a magnetic field or which, in the presence of a changing magnetic field, induces a voltage. In one embodiment the method includes forming a structure comprising layers of material extending along a first aperture path. The structure includes multiple concentric layer surfaces. A channel is formed in each of the layers of the material and along each of the multiple surfaces. Conductive material is positioned in each channel to provide a spiral configuration. The surfaces of multiple ones of the layers are of tubular shape. The layers of material are sequentially positioned one over another and about an axis along which first and second opposing coil end regions are formed. The layers are formed with a region of a first thickness and a shoulder region. The shoulder region is alternately formed in the sequence at one coil end region or at the other coil end region. Each shoulder region has a greater thickness than the first thickness.

The invention discloses a high-efficiency winding device for winding stubs of electronic elements such as resistors, capacitors, inductors and the like, and a full automatic integrated winding machine. The winding machine comprises a rack (24) and a worktable (13). The worktable (13) is provided with a working turntable (16), the winding device, an upper fixture manipulator (21), a lower fixture manipulator (18), a charging conveyer belt (17), a cutting device (19), a clamping device (20), a discharging device (22) and the like. The winding device adopts a winding shaft (4) that has a kinking body (12) with the section being semicircle at the tail end to wind the stubs of workpieces. The winding machine realizes the full automatic control over the following process of: charging, cutting off thread ends, clamping by the fixture, installing the fixture, automatic winding, discharging and removing the fixture. The winding device and winding machine are suitable for the batch production of large-scale enterprises and have good market prospect.

A conductor assembly of the type which, when conducting current, generates a magnetic field or in which, in the presence of a changing magnetic field, a voltage is induced. A helical wiring pattern is positioned along an axis a radial distance R from the axis. The wiring pattern is formed about an aperture region extending from the axis toward the wiring pattern, the distance R varying along a portion of the axis.

An electrolytic capacitor includes a capacitor element and an electrolyte solution impregnated into the capacitor element. The capacitor element includes an anode foil, cathode foil, separator, and a solid electrolytic layer. The anode foil has a dielectric layer on its surface, and the cathode foil confronts the anode foil. The separator is interposed between the anode foil and the cathode foil. The solid electrolytic layer is formed on the surfaces of the anode foil, cathode foil, and separator as an aggregate of fine particles of conductive polymer. The separator has an air-tightness not greater than 2.0 s/100 ml. Sizes of the fine particles measure not greater than 100 nm in diameter, and the fine particles are contained in an amount ranging from 0.3 mg/cm² to 1.2 mg/cm² converted to amounts per unit area of the anode foil.

A conductor assembly and method for constructing an assembly of the type which, when conducting current, generates a magnetic field or which, in the presence of a changing magnetic field, induces a voltage. In one embodiment the method includes providing a first insulative layer having a curved surface along which a conductor segment may be positioned, and forming a channel in the insulative layer, which defines a first conductor path. The channel includes first and second opposing channel surfaces each extending from the surface of the insulative layer into the insulative layer and a third channel surface extending between the first and second channel surfaces. Each of the first and second channel surfaces includes a substantially flat surface portion with the surface portion of the first channel surface parallel with the surface portion of the second channel surface. A first segment of conductor is placed in the channel.

In a multilayer coil which winds “n” wire rods (4) (“n” is an integer number of two or more) in line around a winding core (2) having a cross section of a polygonal shape. An intersection portion (5) is formed on a face where feeding of the winding core is made by feeding the wire rods by an amount of “n” wire rods during a period when the wire rods (4) are wound by one round around the winding core (2), so that the wire rods in a lower layer and an upper layer intersect therein. A twist portion (6) is formed at an end of at least one face out of the faces where the feeding is made, wherein two wire rods out of “n” wire rods are twisted to replace an arrangement of the wire rods.

The invention provides a method for producing a low leakage winding type solid electrolytic capacitor. The method comprises the following steps: step 1), cutting; and step 2), element preparation: performing formation, drying, pretreatment, monomer impregnation, oxidizer impregnation, polymerization, assembly and aging on a core package; performing formation, and immersing the core package after winding into a formation electrolyte to electrify, wherein the electrifying voltage is the withstand voltage of an anode foil, and the formation electrolyte is the aqueous solution of ammonium dihydrogen phosphate; and performing pretreatment: immersing the core package into a mending agent, drying the core package, and after that, forming a layer of insulating film which is less than or equal to 20nm on an aluminum foil surface. Compared with the previous products, the method of the invention does not require a high temperature of 230 to 300 DEG C after mending an oxide film by a formation process, thus the damage to the oxide film is less; and besides, the pretreatment is added before impregnating the monomer, an ultra-thin insulating film covering the surface of the aluminum foil can be formed, so that the defects of the oxide film can be further reduced, therefore, the leakage of solid electrolytic capacitor products produced by the invention is 20% to 50% smaller than that of ordinary products.

The invention discloses a capacitor element winding device which comprises a first rolling needle shaft, a second rolling needle shaft, a first driving mechanism and a second driving mechanism. The first rolling needle shaft and the second rolling needle shaft are coaxial and are oppositely arranged. The end, close to the second rolling needle shaft, of the first rolling needle shaft is provided with a first rolling needle facing the second rolling needle shaft, the end, close to the first rolling needle shaft, of the second rolling needle shaft is provided with a second rolling needle facing the first rolling needle shaft, and the first rolling needle and the second rolling needle get close to each other and are used for forming a capacitor element in a winding mode. The first driving mechanism drives the first rolling needle shaft and the second rolling needle shaft to rotate synchronously, and the second driving mechanism drives the first rolling needle shaft and the second rolling needle shaft to get close to each other or get away from each other. Capacitor element deformation caused when the capacitor element winding device conduct needle drawing can be avoided, gaps between aluminum foil of the capacitor element are reduced, the quality of a capacitor element product is improved, and material waste is reduced. The invention further relates to a capacitor element winding method.

The invention relates to the technical field of capacitor preparation, in particular to a fully automatic nailing and winding integrated machine. The automatic nailing and winding integrated machine comprises a foil conveying mechanism, a needle conveying mechanism, a nailing mechanism, a winding mechanism and a cutting mechanism, and the nailing mechanism only needs to move the mold assembly to be movable in the first direction And the movement of the molds on the mold assembly in the second direction can complete the nailing of the guide pins and the foil strips without changing the positionof the foil strips, omitting the foil-rolling wheel, and avoiding the foil-feeding wheel during the transmission process The error caused by the change of the tension improves the precision of the hole position of the first nailing hole and the second nailing hole, ensures the quality of the nailing, and improves the yield of the automatic nailing and winding machine.

The invention provides a manufacturing method of a solid-state electrolytic capacitor, and relates to the technical field of electrolytic capacitors. The method comprises the following steps: S100, manufacturing an element; S200, at a first impregnation stage, impregnating the element with a forming liquid to repair oxide scales caused by cutting and nail coiling on a front foil surface of the element; S300, at a second impregnation stage, impregnating the element with a conducting polymer dispersion liquid; S400, at a third impregnation stage, impregnating the element with a treatment liquid; and S500, packaging the element undergoing the third impregnation stage into an aluminum shell. Through adoption of the method, the development of the dispersion liquid is effectively avoided; the production period is shortened; and the cost is reduced. The treatment liquid and solid-state electrolytes such as conducting polymers are used together, so that the solid-state electrolytic capacitor having the characteristics of high voltage, high capacity, low impedance, small leakage current and the like is obtained. Meanwhile, the high treatment liquid has a function of facilitating repair of positive electrode foil oxide scale defects, so that the situation of short circuit can be restrained.

The invention provides a rolling device of a wrinkle-prevention mechanism of an electrode material corresponding to the thin-film of the base material foil of the strip-shaped electrode material and high speed of the rolling speed of the electrode material. The rolling device can be sued to convey, compact, process and wind the electrode material (2) with active matters coated on the surface of the base body material. The rolling device is provided with a pressurizing roller (7a, 7b) processing the electrode material into the predetermined thickness; a winding device (4) used for winding the compacted electrode material into the winded winds (2b). Guide roller (7a) adjacent to winding device is disposed between an output side of the pressurizing roller and winding device, and disposed on an inner side of the winded winds (2b) to reach the largest outer diameter. The adjacent guide roller 7a can be movably controlled, so that the interval G1 between the adjacent guide roller 7a and the winded winds (2b) can be remained the predetermined value during the winding process.

The invention discloses a device and a method for winding and forming of cells. A rotating tower is provided with three rotating arms, each rotating arm is provided with a core shaft, a negative electrode belt, a second membrane, a positive electrode belt and a first membrane are sequentially conveyed to one core shaft and wound to form one cell, and the cells are continuously wound around the core shafts of the three rotating arms sequentially through rotation of the rotating tower. According to the device and the method, the production process of the cells is simple, the production efficiency is high, and the equipment cost is low.

A nailing and winding integrated machine for producing an electrolytic capacitor comprises a winder as well as an anode nailing device and a cathode nailing device placed in the same side of the winder. The anode nailing device is placed over or under the cathode nailing device, and comprises an anode foil disk, a first nailing mechanism and a first foil drawing mechanism arranged successively; the cathode nailing device comprises a cathode foil disk, a second nailing mechanism and a second foil drawing mechanism arranged successively; the winder comprises a winding mechanism which is used to wind and glue an anode foil, a cathode foil and electrolytic paper; the first foil drawing mechanism draws the anode foil from the anode foil disk and nails the anode foil via the first nailing mechanism; the second foil drawing mechanism draws the cathode foil from the cathode foil disk and nails the anode foil via the second nailing mechanism; the nailed anode and cathode foils are transmitted to the winder via corresponding foil conveying wheels and wound and glued with the electrolytic paper to obtain a capacitor element. The nailing and winding integrated machine is compact in structure, small in occupation space and convenient to operate.

This invention relates to a compound dielectric capacitor, in which, its main body is a core formed by a metalized polymer film and a metalized polypropylene film and the capacitor is made by internal parallel winding and winding outer parallel method,which can solve the problem that the production process of PC, the main material of current metalized PC capacitors will pollute environment and stabilize the volume of capacitors under different temperatures.

Provided is a pitch feed mechanism which is capable of performing an accurate, high-speed pitch feed of an original fabric having unevenness on a surface thereof in a sticking operation of an insulating tape. The original fabric pitch feed mechanism that is provided on a downstream side of an insulating tape sticking process region in a long original fabric, and performs the pitch feeding of the original fabric in one direction in accordance with a boundary part, the original fabric pitch feed mechanism being characterized by comprising a feed side roller, an original fabric take-up side roller, a feed side contact and separate member, a take-up side contact and separate member, and a pitch feed roller, which is disposed between the feed side roller and the original fabric take-up side roller, and pulls out, when the feed side contact and separate member is separated from the feed side roller, and the take-up side contact and separate member is in contact with the original fabric take-up side roller to fix the original fabric with the original fabric disposed therebetween, the original fabric by a predetermined size from the feed side roller side by pressing the original fabric that is extended between the feed side roller and the original fabric take-up side roller.

The invention proposes a manufacturing method for a semi-solid aluminum electrolytic capacitor, and relates to the technical field of aluminum electrolytic capacitors. The method comprises the following steps: S100, the making of an element; S200, a first impregnation stage, wherein the element is impregnated into a liquid at the stage; S300, a second impregnation stage, wherein the element is impregnated with a conductive polymer monomer, an oxidant and dispersion liquid at the stage; S400, a third impregnation stage, at which the element is impregnated with a treatment liquid; S500, a fourthimpregnation stage, at which the element is impregnated with an electrolyte; S600, the packaging of the element which is subjected to the fourth impregnation stage into an aluminum shell. In the invention, a mixed aluminum electrolytic capacitor (the semi-solid aluminum electrolytic capacitor) which contains the three materials (a conductive solid layer, treating fluid and the electrolyte) and isformed by the conductive polymers is disposed in the capacitor element. The semi-solid aluminum electrolytic capacitor has the characteristics of high reliability, high capacity, high ripple currentresistance and the like, has the function of promoting the repair of the defect portion of an oxide film of anode foil, and can suppress the occurrence of a short circuit fault.

The invention provides a self-learning winding device and a self-learning winding method. The device comprises a roller encoder used for recording the motion position of a roller, a winding needle motor encoder used for recording the motion position of a winding needle, a virtual main shaft, an electronic cam module, a cam meter, a winding control module and a self-learning module, wherein the virtual main shaft is connected with the electronic cam module; the electronic cam module and the virtual main shaft are respectively connected with the winding control module; the winding needle motor encoder and the roller encoder are connected with the self-learning module and the winding control module; the self-learning module and the winding control module are connected with a winding needle motor; the self-learning module is connected with the cam meter; and the cam meter is connected with the electronic cam module. According to the self-learning winding device provided by the invention, the actual linear velocity and target linear velocity can be acquired for performing PI operation on the basis of executing a cam curve, linear velocity fluctuation caused by reasons such as non-uniform material thickness and middle inserted pole pieces can be adjusted, and the accumulated error is eliminated.

The present invention relates to a production method and device of electronic components. The invention provides a production method of electronic components and a device thereof, in particular provide a production method and devices for winding type electronic components (particularly electrolytic capacitors), wherein the traditional tools are replaced and a laser radiation device is used to radiate the laser to an electrode foil, in order to isolate and remove an etching layer or a coating layer from the electrode foil, and holes are formed in the electrode foil, then a groove is formed in ahorizontal side facing to the electrode foil. According to the invention, it is possible to optionally set the shape of the electrode foil from which the etching layer or the coating layer is removed, and to optionally set the shapes of the holes and the groove. As a result, it is possible to expand a contacting area between a joint of the lead wire terminal and metal of the electrode foil.

The invention discloses an unwinding tension control device of a wound film capacitor. The unwinding tension control device comprises a rack, an unwinding shaft, a fixed ring and a movable ring. The fixed ring is fixed to the rack, the movable ring is arranged on one side of the fixed ring and can rotate synchronously or asynchronously along with the unwinding shaft, a friction ring is arranged between the movable ring and the fixed ring, a spring is arranged on one side of the movable ring and connected with an adjusting nut, the adjusting nut is installed at one end of the unwinding shaft, and the unwinding shaft is provided with threads matched with the adjusting nut. According to the unwinding tension control device of the wound film capacitor, torque is transmitted to the unwinding shaft by generating friction force so as to control unwinding tension, namely, the torque is transmitted to the unwinding shaft through friction between the fixed ring and the movable ring so as to control the unwinding tension; the movable ring and the unwinding shaft can rotate asynchronously, so that it is guaranteed that the torque transmitted to the unwinding shaft is constant, and the tension control effect is good. The unwinding tension control device is simple in structure and low in cost.

The invention provides a method for preparing an aluminium electrolytic capacitor. The method comprises steps of cutting, printing, nailing, rolling, impregnation, assembling, washing, casing, checking, pin cutting, labeling, packaging, and warehousing. A cutting air suction mechanism employed by implementing the method includes adjusting rails installed at two sides of a discharging end of a cutting machine; one group of sliding seats is installed at each adjusting rail; dust collection rollers are installed at the sliding seats; and guiding slots are formed in the bottoms of the sliding seats and the sliding seats are installed at the adjusting rails movably by the guiding slots. Sliding seat limiting plates are arranged at the rear ends of the adjusting rails; sliding seat adjusting screw rods are engaged with the sliding seat limiting plates movably; a sliding adjusting hand wheel is arranged at one end of each sliding seat adjusting screw rod; and the other end of the sliding seat adjusting screw rod is connected with the sliding seat. With the method, the capacitor production time and the labor intensity of the worker can be reduced substantially; and an objective of efficiency improvement can be achieved.