Pulling plate chain supporting assembly and cantilever plate-and-frame filter press

By designing guide rails and support wheel sets in the suspended beam plate and frame filter press, the problem of the pull plate chain sagging was solved, the chain was moved stably, and the operational reliability and service life of the equipment were improved.

CN223628161UActive Publication Date: 2025-12-05NIOSOS (ZHANGJIAKOU) ENVIRONMENTAL PROTECTION EQUIP CO LTD
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Patent Information

Application Number
CN202423249237.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-12-05
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

When the pull chain of a suspended beam plate and frame filter press lacks necessary support and positioning guidance, it is prone to sagging, leading to unstable operation and affecting the reliability of the equipment.

Method used

Design a pull plate chain support assembly, including a guide rail and multiple sets of support wheels. The support wheels are connected to the pull plate chain at multiple points through wheel brackets. The follower rollers roll in the guide rail grooves, providing stable support, positioning and guidance, and ensuring the linear reciprocating movement of the chain.

Benefits of technology

The support and guiding structure ensures the stable and reliable movement of the pull plate chain, improving the operational reliability of the suspended beam plate and frame filter press, reducing noise and wear, and extending the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a pulling plate chain supporting assembly and a cantilever plate-and-frame filter press, the pulling plate chain supporting assembly comprises a guide rail and a plurality of supporting wheel sets, and the supporting wheel sets are arranged in the length direction of a pulling plate chain at intervals; the supporting wheel set comprises wheel set supports, the pulling plate chain is connected between the wheel set supports in a multi-point connection mode, the wheel set supports are connected with follow-up idler wheels, and the follow-up idler wheels are installed in guide grooves of the guide rails. According to the utility model, the plate pulling chain can be necessarily supported, positioned and guided, so that the plate pulling chain can stably and reliably move back and forth, the plate pulling manipulator is further driven to complete a plate pulling task, and the operation reliability of the cantilever plate-and-frame filter press is ensured.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of plate-and-frame filter presses, in particular to a plate pulling chain support assembly and a suspension beam plate-and-frame filter press. BACKGROUND

[0002] The plate pulling chain on the plate pulling mechanism of the suspension beam plate-and-frame filter press is long, and if necessary chain support is lacking during operation, the plate pulling chain can fall, which can easily cause instability of the plate pulling mechanism during operation.

[0003] In addition, positioning and guiding of the plate pulling chain during operation are also technical factors that need to be considered, and how to ensure that the plate pulling chain with a large span length is stably and reliably supported, positioned and guided is a necessary condition for stable and reliable reciprocating movement of the plate pulling chain. CONTENT OF THE UTILITY MODEL

[0004] The purpose of the present application is to provide a plate pulling chain support assembly and a suspension beam plate-and-frame filter press, which can provide necessary support, positioning and guiding for the plate pulling chain, ensure stable and reliable reciprocating movement of the plate pulling chain, and thus ensure reliable operation of the suspension beam plate-and-frame filter press.

[0005] To achieve the above purpose, in a first aspect, the utility model provides a plate pulling chain support assembly, which comprises a guide rail and a plurality of support wheel groups, and the support wheel groups are arranged at intervals in the length direction of the plate pulling chain.

[0006] The support wheel group comprises a wheel group support, the plate pulling chain is connected in a multi-point connection form between the wheel group supports, a follow-up roller is connected to the wheel group support, and the follow-up roller is installed in a guide groove of the guide rail.

[0007] In an optional embodiment, the guide rail is a full-length structure comprising a groove-shaped rail for limiting rolling of the follow-up roller, and the guide rail extends according to the intended movement direction of the plate pulling chain.

[0008] In an optional embodiment, the wheel group support comprises a fixed support with a U-shaped cross section, the fixed support is installed upside down, and two chain connecting pieces are oppositely arranged on the top wall of the fixed support, and the plate pulling chain is connected between the chain connecting pieces.

[0009] In an optional embodiment, a penetrating shaft is arranged between the chain connecting pieces, the penetrating shaft penetrates through one pair of chain plates on the plate pulling chain and is fixed on the chain connecting pieces.

[0010] In an optional embodiment, the chain connecting plates are fixed by connecting fasteners, and the connecting fasteners include two pairs corresponding to the two chain connecting plates respectively.

[0011] In an optional embodiment, the follow-up roller is installed on the wheel set support through a roller shaft, the roller shaft is a stainless steel roller shaft, and the roller shaft penetrates through the side wall of the wheel set support and is in interference fit with the wheel set support.

[0012] The follow-up roller is a hollow nylon roller, and includes an installation wheel cavity in clearance fit with the roller shaft.

[0013] In an optional embodiment, the roller shaft is fixedly installed on the two wing side walls of the fixed support through roller shaft fasteners, the roller shaft fasteners are arranged on the two sides of the inner side of the fixed support, and are respectively in screw joint fit with the connecting counterbores of the roller shaft.

[0014] In an optional embodiment, the follow-up roller is arranged outside the fixed support and includes a limiting rim between the fixed support and the guide rail.

[0015] In an optional embodiment, the material of the follow-up roller includes nylon, the material of the wheel set support includes reinforced glass fiber nylon, and the material of the guide rail includes stainless steel.

[0016] In a second aspect, the utility model provides a kind of suspension beam plate frame filter press, including pull plate chain and the pull plate chain support assembly of any one of the foregoing embodiments, the pull plate chain is connected on the pull plate chain support assembly reciprocatingly, and can be supported, positioned and guided under the action of the pull plate chain support assembly.

[0017] The utility model can ensure the linear reciprocating movement of the transmission chain and ensure the stable reliability of the pull plate mechanism by the supporting, positioning and guiding structure arranged on the transmission chain.

[0018] Other features and advantages of the present application will be described in detail in the following specific embodiments. BRIEF DESCRIPTION OF DRAWINGS

[0019] To more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings needed in the embodiments. It should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can also be obtained without creative labor.

[0020] Figure 1Figure 1 is a front view of a structure of a pull plate chain support assembly of the present application;

[0021] Figure 2 Figure 2 is a top view of a structure of a pull plate chain support assembly of the present application;

[0022] Figure 3 Figure 3 is a side view of a structure of a pull plate chain support assembly of the present application;

[0023] Figure 4 Figure 4 is a structure of a pull plate chain support assembly and a pull plate chain of the present application.

[0024] Figure 1 is a front view of a structure of a pull plate chain support assembly of the present application;

[0025] 1 - guide rail; 11 - guide groove;

[0026] 2 - support wheel set; 21 - fixed support; 22 - chain connecting piece; 23 - penetrating shaft; 24 - connecting fastener;

[0027] 3 - pull plate chain;

[0028] 4 - follow-up roller; 41 - mounting wheel cavity; 42 - limiting rim; 43 - wheel body;

[0029] 5 - roller shaft; 51 - shaft fastener. DETAILED DESCRIPTION

[0030] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme of the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are some embodiments of the present application, not all embodiments of the present application. The components of the embodiments of the present application described and shown in the drawings can be arranged and designed in various different configurations.

[0031] In the description of the present application, it should be noted that the directions or position relationships indicated by the terms "inner", "outer" and the like are based on the directions or position relationships shown in the drawings, or the directions or position relationships in which the products of the present application are usually placed, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second" and the like are only used to distinguish description, and cannot be understood as indicating or implying relative importance.

[0032] In the description of the present application, it is also necessary to explain that, unless otherwise explicitly specified and limited, the terms "set", "connected" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected, it can be directly connected, or indirectly connected through an intermediate medium, it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0033] The pull plate chain supporting assembly in the present application is mainly used on the suspension beam plate frame filter press, and necessary support, positioning and guiding structure are arranged on the transmission chain to ensure the linear reciprocating movement state of the transmission chain and the stable reliability of the pull plate mechanism.

[0034] Referring to Figures 1-3 , and combining Figure 4 , the pull plate chain supporting assembly in the present application comprises a guide rail 1 for guiding and a plurality of support wheel groups 2 for positioning and supporting the pull plate chain 3.

[0035] In order to effectively prevent the pull plate chain 3 from falling, the plurality of support wheel groups 2 are arranged at intervals in the length direction of the pull plate chain 3, and preferably, the plurality of support wheel groups 2 are arranged at intervals in the length direction of the pull plate chain 3 in the form of equal intervals, so as to enhance the uniform stability of the positioning and supporting of the pull plate chain 3.

[0036] From the specific structure of the positioning and supporting, each support wheel group 2 comprises a wheel group support, and the pull plate chain 3 is integrally connected between the plurality of wheel group supports in the form of multi-point connection, so that the pull plate chain 3 can be positioned and supported by the wheel group support at intervals in length.

[0037] In the running process, the pull plate chain 3 moves reciprocally under the action of the driving sprocket, and the support wheel group 2 mainly moves linearly along the guide rail 1 in a driven manner following the reciprocating movement of the pull plate chain 3, and positions and guides the movement direction of the pull plate chain 3.

[0038] The pull plate chain supporting assembly can effectively guide the movement of the pull plate chain 3, and specifically, the wheel group support is connected with a pair of follow-up rollers 4 arranged in pairs, the follow-up rollers 4 are installed in the guide grooves 11 located on both sides of the guide rail 1, and the wheel group support translates along the guide rail 1 as a whole through the limited rolling of the follow-up rollers 4 in the guide grooves 11.

[0039] Through the pull plate chain supporting assembly in the present application, several to ten supporting wheel groups 2 on the pull plate chain 3 can be formed, the follow-up rollers 4 of the supporting wheel groups 2 are installed in the guide groove 11 of the suspension beam inner guide rail 1, and the wheel group support is coupled with the multi-point supporting of the pull plate chain 3, so that the pull plate chain 3 can rely on the positioning and guiding of the supporting wheel groups 2 to realize stable and reliable reciprocating movement, thereby driving the pull plate manipulator to complete the pull plate task.

[0040] In one specific embodiment, the guide rail 1 is a full-length structure, which is installed in the suspension beam of the suspension beam plate frame filter press. Based on the linear structure of the suspension beam, the full-length structure of the guide rail 1 installed in the suspension beam can play a good linear guiding role.

[0041] Further, the guide rail 1 includes a groove-shaped rail for limiting the rolling of the follow-up roller 4, and the guide rail 1 extends according to the intended movement direction of the pull plate chain 3, so that the pull plate chain 3 can reciprocate along the intended regulation route.

[0042] The wheel group support in the present embodiment includes a fixed support 21 with a U-shaped cross section, which is installed with the opening downward, and two chain connecting pieces 22 are oppositely arranged on the top wall of the fixed support 21. By arranging two oppositely arranged chain connecting pieces 22, the pull plate chain 3 can be supported and connected between the two chain connecting pieces 22, and the positioning of the pull plate chain 3 is maintained.

[0043] From the perspective of multi-point supporting connection of the pull plate chain 3, a penetrating shaft 23 is arranged between the two chain connecting pieces 22 on each wheel group support, which penetrates through the two chain connecting pieces 22 and the pull plate chain 3 clamped between the two chain connecting pieces 22.

[0044] More specifically, the penetrating shaft 23 penetrates through one pair of chain plates on the pull plate chain 3 after penetrating through one of the single chain connecting pieces 22 on one side, and finally penetrates out of the other single chain connecting piece 22 on the other side, thereby completing the fixing of the pull plate chain 3 on the chain connecting piece 22. The penetrating shaft 23 between the chain connecting pieces 22 can be fixed by riveting, so that it can be fastened on the chain connecting piece 22 in the same connection form as between different chain plates.

[0045] For the multi-point positioning and supporting connection of the pull plate chain 3 on the multiple wheel group supports as described above, the chain connecting piece 22 is fixed and hoisted by a connecting fastener 24, and the connecting fastener 24 includes two pairs corresponding to the two chain connecting pieces 22. That is, each chain connecting piece 22 is fastened and connected on the wheel group support by a pair of connecting fasteners 24, thereby ensuring that the pull plate chain 3 is stably and reliably positioned and supported on the wheel group support through the chain connecting piece 22.

[0046] In another specific embodiment, based on the extension of the guide rail 1 along the intended moving direction of the pull plate chain 3, in order to ensure that the wheel set support can effectively and reliably move in the guide rail 1, it is necessary to ensure the freedom and flexibility of the rotation of the follow-up roller 4.

[0047] Specifically, the follow-up roller 4 is installed on the wheel set support through the roller shaft 5, the roller shaft 5 is a stainless steel roller shaft 5, and the roller shaft 5 penetrates through the side wall of the wheel set support and is in interference fit with the wheel set support. Through the interference fit between the roller shaft 5 and the wheel hole on the side wall of the wheel set support, the roller shaft 5 and the wheel set support can be connected as a whole structure.

[0048] Further, the follow-up roller 4 is a hollow nylon roller, which can be sleeved on the outside of the roller shaft 5. The hollow nylon roller includes an installation wheel cavity 41. By setting the installation wheel cavity 41 in a clearance fit relationship with the roller shaft 5, and further maintaining a gap of 0.1-0.15mm between the installation wheel cavity 41 and the roller shaft 5, the follow-up roller 4 can follow the overall structure of the roller shaft 5 and the wheel set support in the guide rail 1 in a freely rolling state.

[0049] The roller shaft 5 is fixedly installed on the two wing side walls of the fixed support 21 through the wheel shaft fastener 51. The wheel shaft fastener 51 is arranged on both sides of the inner side of the fixed support 21, and is respectively in screw joint fit with the connecting counterbore of the roller shaft 5.

[0050] Through this kind of setting mode, on the basis of the interference fit between the roller shaft 5 and the wheel set support, the fixed installation of the roller shaft 5 on the wheel set support is further ensured, which prevents the roller shaft 5 from being separated from the wheel set support during operation.

[0051] In order to ensure the stability of the rotation of the follow-up roller 4 and avoid its deflection, the follow-up roller 4 is arranged on the outer side of the two wings of the fixed support 21 and can be effectively accommodated in the guide groove 11 of the guide rail 1.

[0052] Preferably, the follow-up roller 4 includes a wheel body 43 with a tapered cross section, and the cross section of the guide groove 11 is also tapered, which can enable the follow-up roller 4 to be effectively and stably rolled in the guide groove 11.

[0053] Further preferably, the follow-up roller 4 further includes a limiting rim 42 arranged at the end of the follow-up roller 4 close to the side of the wheel set support and located between the fixed support 21 and the guide rail 1. In combination with the fixation of the guide rail 1 and the fixed connection of the roller shaft 5 and the fixed support 21, the follow-up roller 4 can be freely rotated under the limiting action of the limiting rim 42, avoiding the risk of deflection and derailment.

[0054] The material of the follow-up roller 4 includes nylon, the material of the wheel set support includes reinforced glass fiber nylon, and the material of the guide rail 1 includes stainless steel.

[0055] Specifically, the follow-up roller 4 is made of nylon 66, the wheel set support is casted by nylon 66+30% reinforced glass fiber, and the roller shaft 5 is made of stainless steel 2Cr13.

[0056] The guide rail 1 is made of stainless steel 304, thereby avoiding the corrosion risk caused by the fact that the plate-and-frame filter press often works in a corrosive environment.

[0057] Compared with the steel roller, the follow-up roller 4 made of nylon and the guide rail 1 made of stainless steel, and the follow-up roller 4 made of nylon and the roller shaft 5 made of stainless steel, do not need to consider the angle of mechanical lubrication, thereby reducing the risk that the lubricating oil and the corrosion and the metal scraps form a sludge to hinder the normal operation of the follow-up roller 4, and greatly reducing the wear and tear of the follow-up roller 4 and relieving the wear and tear of the guide rail 1.

[0058] Further, the operation problem caused by corrosion and sludge is eliminated, and the stability and service life of the plate pulling chain 3 are greatly improved.

[0059] In addition, the follow-up roller 4 made of nylon also reduces the noise generated in the rolling process of the steel structure, improves the production environment, and reduces the working noise to 20Hz, thereby promoting the reduction of manufacturing cost.

[0060] The utility model also provides a kind of suspension beam plate-and-frame filter press, including plate pulling chain 3 and the aforementioned plate pulling chain support assembly, plate pulling chain 3 is connected in plate pulling chain support assembly reciprocatingly, and it can be supported, positioned and guided under the action of plate pulling chain support assembly. It can guarantee the stability of plate pulling chain 3 to the greatest extent, and avoid the risk of breaking plate pulling chain 3.

[0061] It should be noted that the features in the embodiments of the present application can be combined with each other without conflict.

[0062] The above is only the preferred embodiment of the present application and is not used to limit the present application. For those skilled in the art, the present application can have various changes and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A pull chain support assembly, characterized by, The guiding rail and a plurality of groups of supporting wheels are arranged in the length direction of the pull chain. The supporting wheel group comprises a wheel group support, the pull chain is connected between the wheel group supports in a multi-point connection mode, and a follow-up roller is connected to the wheel group support and installed in a guide groove of the guiding rail.

2. The pull chain support assembly of claim 1, wherein, The guiding rail is a full-length structure comprising a groove-shaped rail for limiting the rolling of the follow-up roller, and the guiding rail extends in the intended moving direction of the pull chain.

3. The pull chain support assembly of claim 1, wherein, The wheel group support comprises a U-shaped fixed support, the fixed support is installed upside down, and two chain connecting plates are oppositely arranged on the top wall of the fixed support.

4. The pull chain support assembly of claim 3, wherein, A pair of penetrating shafts are arranged between the chain connecting plates, the penetrating shafts penetrate through a pair of chain plates on the pull chain and are fixed on the chain connecting plates.

5. The pull chain support assembly of claim 3, wherein, The chain connecting plates are fixed and hoisted by connecting fasteners, the connecting fasteners comprise two pairs corresponding to the two chain connecting plates.

6. The pull chain support assembly of claim 3, wherein, The follow-up roller is installed on the wheel group support through a roller shaft, the roller shaft is a stainless steel roller shaft and penetrates through the side wall of the wheel group support and is in interference fit with the wheel group support. The follow-up roller is a hollow nylon roller comprising an installation cavity, and the installation cavity is in clearance fit with the roller shaft.

7. The pull chain support assembly of claim 6, wherein, The roller shaft is fixedly installed on the two wing side walls of the fixed support through a roller shaft fastener, the roller shaft fastener is arranged on the two sides of the inner side of the fixed support and is in screw joint fit with the connecting counterbores of the roller shaft.

8. The pull chain support assembly of claim 6, wherein, The follow-up roller is arranged outside the fixed support and comprises a limiting rim, the limiting rim is located between the fixed support and the guiding rail.

9. The pull chain support assembly of any of claims 1-8, wherein, The material of the follow-up roller comprises nylon, the material of the wheel group support comprises reinforced glass fiber nylon, and the material of the guiding rail comprises stainless steel.

10. A suspension beam frame filter press characterized by, The pull chain and the pull chain support assembly of any one of claims 1-9 are connected to the pull chain support assembly in a reciprocating manner and can be supported, positioned and guided under the action of the pull chain support assembly.