Clear water circulation pipeline for texturing of large solar cell panel
By introducing a pressure-limiting structure and a warning light system into the clean water circulation pipeline for the fabrication of large solar panels, the problem of pressure overload caused by filter clogging was solved, enabling timely replacement of the filter element and protection of the equipment, thus ensuring the stability of the filtration process and the safety of the equipment.
Patent Information
- Application Number
- CN202422921428.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-11-28
AI Technical Summary
In existing technologies, filter elements are prone to clogging after long-term use, leading to problems such as pressure overload and pipe bursting in the filter pipeline and burnout of the booster pump.
Employing a pressure-limiting structure and warning light system, the filter element is replaced promptly by monitoring pipeline pressure to prevent pressure overload. The design of the connecting cylinder, movable rod, piston, and electrode ring ensures the stability of the filtration process.
It effectively protects the filter pipes and booster pumps, preventing pipe bursts and burnouts, ensuring the filtration effect of clean water circulation, and extending the service life of the equipment.
Smart Images

Figure CN223628186U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to solar panel cell manufacturing technical field, specifically speaking is a kind of solar big cell panel texturing with clean water circulation pipeline. BACKGROUND
[0002] Solar big cell panel texturing is an important link in the process of solar panel production, and the main purpose of texturing is to form a textured surface on the surface of silicon wafer, which can reduce the reflectivity of the cell sheet, increase the light absorption, and the uneven surface of the textured surface can increase the secondary reflection, change the optical path and incidence mode, so that more light can be absorbed by the silicon wafer and converted into electric energy, thereby improving the photoelectric conversion efficiency of solar cell;
[0003] After texturing, the silicon wafer needs to be cleaned to remove the residual chemical liquid and impurities on the surface, and deionized water or pure water is usually used for spraying and flushing during the cleaning process;
[0004] When the wastewater after cleaning is recycled, it needs to be filtered by filter core during recycling, and after long-term operation of filter core, filter hole is blocked, filter core cannot be replaced in time, which leads to pressure overload of filter pipeline and burning of pressurizing pump.
[0005] Therefore, a kind of solar big cell panel texturing with clean water circulation pipeline is provided to solve the above problems. UTILITY MODEL CONTENTS
[0006] In order to make up for the shortcomings of the prior art, in view of the problem that the existing equipment needs to be filtered by filter core during recycling, and filter hole is blocked after long-term operation of filter core, filter core cannot be replaced in time, which leads to pressure overload of filter pipeline and burning of pressurizing pump, the utility model provides a kind of solar big cell panel texturing with clean water circulation pipeline, which can monitor the pressure of pipeline by limiting pressure structure and better protect the pipeline.
[0007] The utility model solves the technical scheme that the technical scheme adopts a kind of solar big cell panel texturing with clean water circulation pipeline, including support seat, the upper portion of support seat is provided with cleaning water tank, the bottom side of cleaning water tank is equipped with drain hole, and the bottom end of drain hole is installed with pressurizing structure;
[0008] Middle transfer water tank, the bottom side of cleaning water tank is installed with middle transfer water tank, and output pump is installed on middle transfer water tank;
[0009] Filter structure, filter structure is installed on the bottom side middle part of cleaning water tank, and limiting pressure structure is installed on filter structure;
[0010] Filter cartridge, the filter structure includes a filter cartridge, the filter cartridge is fixed at the bottom side of the cleaning water tank, the top inner cavity of the filter cartridge is provided with a fixing seat, the fixing seat is a hollow structure, the bottom port of the filter cartridge is rotated with a sealing cover, and the sealing cover is provided with a filter core between the fixing seat;
[0011] Communication cylinder, the pressure limiting structure includes a communication cylinder, the outer side of the filter cylinder is provided with a communication cylinder, and the inner side of the communication cylinder is slidably provided with a second piston;
[0012] Movable rod, one end of the movable rod is movably arranged in the communication cylinder, one end of the movable rod is connected to one side of the second piston, one side of the second piston is fixed with a first electrode ring, and a second electrode ring is arranged on the inner wall of the communication cylinder;
[0013] Limiting cap, the other end of the movable rod is fixed with a limiting cap, the second spring is arranged between the end face outer wall of the communication cylinder and the limiting cap, and the second spring is sleeved on the outside of the movable rod.
[0014] Preferably, the second connecting pipe is connected between the fixing seat and the communication cylinder, the warning lamp is installed on the outer side of the cleaning water tank, the first electrode ring, the second electrode ring, the warning lamp and the power supply are connected in series as a series power supply.
[0015] Preferably, the filter cartridge and the transfer water tank are communicated through a drainage pipe, the transfer water tank is connected with the water inlet of the output pump through a pump water pipe, and the filtered water can be pumped out for use again.
[0016] Preferably, the pressurizing structure includes a pressurizing cylinder, the pressurizing cylinder is fixed at the bottom side of the cleaning water tank, a flow resistance plate is arranged on the upper inner wall of the pressurizing cylinder, a flow guide hole is arranged at the middle position of the flow resistance plate, a first piston is movably arranged in the pressurizing cylinder, a limiting pipe is vertically fixed at the middle position of the first piston, a plug rod is movably inserted in the limiting pipe, a first spring is fixed between the plug rod and the bottom inner wall of the limiting pipe, and a plugging cap is fixed at the top of the plug rod.
[0017] Preferably, a sliding groove is formed in the side inner wall of the pressurizing cylinder, a sliding rod is fixed on the top side of the plug rod, and one end of the sliding rod is slidably arranged in the sliding groove, so as to ensure the stability of the up-down movement of the plug rod.
[0018] Preferably, a pushing motor is installed on the top side of the supporting seat, a rotating disc is installed on the output shaft of the pushing motor, a push rod is connected to the eccentric position of the end face of the rotating disc, and the top end of the push rod is rotatably connected to the bottom end of the limiting pipe. Under the action of the push rod, the limiting pipe can be pushed up and down, and the wastewater can be pressurized.
[0019] Preferably, one end of the first connecting pipe is connected to the middle part of the pressurizing cylinder, and the other end of the first connecting pipe is rotatably connected to the middle part of the sealing cover, so that the wastewater can be stably discharged after being pressurized.
[0020] Preferably, the bottom of the cleaning water tank is connected with a drain pipe, and the top of the transfer water tank is provided with an air hole, so that the wastewater can be completely discharged, and the water in the transfer water tank can be conveniently discharged.
[0021] The utility model discloses the beneficial effect lies in:
[0022] The utility model discloses in order to guarantee when filtering, the pressure stability of pipeline, need the water of filtering to be transported to the filter cylinder in the first connecting pipe, and the water of filtering is passed into the filter core, and the pressure of the inside of the intercommunication cylinder is same with the pressure of filter core inner chamber, when the pressure of filter core inner chamber increases, can push the second piston activity, when the inner chamber pressure overload, the first electrode ring and the second electrode ring contact after being extruded to the second piston, make warning light take place power frequency flash, when warning light takes place frequency flash, show that the filtering passing capacity of filter core falls to limit, need to replace maintenance, to guarantee the filtering effect of water circulation, guarantee pipeline pressure normal through, avoid pipe explosion;
[0023] When the pressure in the filter core increases, the second piston moves to realize the stretching movement of the second spring, and when the second spring returns after filtering, the second piston can be pushed to reset. The intercommunication cylinder with adjustable activity space can buffer the pressure in the filter core and better protect the filtering structure. BRIEF DESCRIPTION OF DRAWINGS
[0024] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or prior art, the following will briefly introduce the drawings needed to be used in the embodiment or prior art description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained without creative labor under the premise of the drawings.
[0025] Figure 1 It is a whole first three-dimensional structure schematic view.
[0026] Figure 2 It is a whole second three-dimensional structure schematic view.
[0027] Figure 3 It is a whole overhead structure schematic view.
[0028] Figure 4 It is Figure 3 It is a middle along A-A cut structure schematic view.
[0029] Figure 5 It is a pressurizing structure schematic view.
[0030] Figure 6 A pressure limiting structure schematic view is shown in the figure;
[0031] In the figure: 1, support seat, 2, cleaning water tank, 3, transfer water tank, 4, output pump, 5, pressure limiting structure, 6, warning light, 7, first connecting pipe, 8, pressure structure, 9, filter structure, 10, drain pipe, 11, liquid discharge pipe, 81, pressure cylinder, 82, flow resistance plate, 83, plugging cap, 84, limiting pipe, 85, first piston, 86, rotating disc, 87, pushing motor, 88, push rod, 89, first spring, 810, insertion rod, 811, sliding groove, 812, sliding rod, 91, sealing cover, 92, filter element, 93, fixing seat, 94, filter cylinder, 51, communication cylinder, 52, first electrode ring, 53, second electrode ring, 54, limiting cap, 55, movable rod, 56, second spring, 57, second piston, 58, second connecting pipe. DETAILED DESCRIPTION
[0032] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0033] Please refer to Figures 1-6 As shown in the figure, a solar large cell panel etching clean water circulation pipeline, including support seat 1, the upper portion of support seat 1 is provided with cleaning water tank 2, the bottom side of cleaning water tank 2 is provided with drain hole, the bottom port of drain hole is provided with pressure structure 8;
[0034] Transfer water tank 3, the bottom side of cleaning water tank 2 is provided with transfer water tank 3, the top of transfer water tank 3 is provided with output pump 4;
[0035] Filter structure 9, the bottom side of cleaning water tank 2 is provided with filter structure 9, the top of filter structure 9 is provided with pressure limiting structure 5;
[0036] Filter cylinder 94, the filter structure 9 includes filter cylinder 94, the filter cylinder 94 is fixed to the bottom side of cleaning water tank 2, the top inner cavity of filter cylinder 94 is provided with fixing seat 93, the fixing seat 93 is hollow structure, the bottom port of filter cylinder 94 is provided with sealing cover 91, the sealing cover 91 and fixing seat 93 are provided with filter element 92;
[0037] Communication cylinder 51, the pressure limiting structure 5 includes communication cylinder 51, the outer side of filter cylinder 94 is provided with communication cylinder 51, the inside of communication cylinder 51 is provided with second piston 57;
[0038] Movable rod 55, a movable rod 55 is movably disposed inside one end of the connecting cylinder 51, one end of the movable rod 55 is connected to one side of the second piston 57, a first electrode ring 52 is fixed to one side of the second piston 57, and a second electrode ring 53 is disposed on the inner wall of the connecting cylinder 51.
[0039] A limiting cap 54 is fixed to the other end of the movable rod 55. A second spring 56 is provided between the limiting cap 54 and the outer wall of the end face of the connecting cylinder 51. The second spring 56 is sleeved on the outside of the movable rod 55.
[0040] A second connecting pipe 58 is connected between the fixed base 93 and the connecting cylinder 51. A warning light 6 is installed on the outside of the cleaning water tank 2. The first electrode ring 52, the second electrode ring 53, the warning light 6 and the power supply are connected in series.
[0041] The filter cartridge 94 is connected to the transfer water tank 3 via a drain pipe 11, and the transfer water tank 3 is connected to the inlet of the output pump 4 via a pump pipe.
[0042] When texturing and cleaning the battery cells, the clean water used needs to be filtered and recycled. During the recycling process, it needs to be filtered through filter element 92. When filter element 92 is in operation for a long time, the filter holes become clogged, which can easily cause the filter pipe to burst due to pressure overload and also cause the pressure pump to burn out.
[0043] To ensure stable pipeline pressure during filtration, the water to be filtered is delivered to the filter cylinder 94 through the first connecting pipe 7. The filtered water is then introduced into the filter element 92. Since the inner cavity of the fixed seat 93 is connected to the inner cavity of the filter element 92, the pressure in the inner cavity of the fixed seat 93 is the same as the pressure in the inner cavity of the filter element 92 during filtration.
[0044] During filtration, water is filtered and discharged through filter element 92. As debris accumulates on the inner wall of filter element 92, the water flow rate decreases, leading to an increase in pressure inside filter element 92. Since the connecting cylinder 51 and the fixed base 93 are connected through the second connecting pipe 58, the pressure inside the connecting cylinder 51 is the same as the pressure inside filter element 92. When the pressure inside filter element 92 increases, it can push the second piston 57 to move. When the pressure inside the cavity is overloaded, the second piston 57 is squeezed, and the first electrode ring 52 and the second electrode ring 53 come into contact, causing the warning light 6 to be powered on and flash. When the warning light 6 flashes, it indicates that filter element 92 can be replaced and maintained to ensure the filtration effect of water circulation and to prevent pipe bursts by ensuring normal pipeline pressure.
[0045] When the pressure inside the filter core 92 increases, the second piston 57 moves to achieve a stretching movement of the second spring 56, and when the second spring 56 returns after filtration, the second piston 57 can be pushed back to reset. The communication barrel 51 provided with an adjustable activity space can buffer the pressure inside the filter core 92 and better protect the filtering structure.
[0046] The pressurizing structure 8 comprises a pressurizing barrel 81 fixed at the bottom side of the cleaning water tank 2, a flow resistance plate 82 provided on the upper inner wall of the pressurizing barrel 81, a guide hole provided at the middle position of the flow resistance plate 82, a first piston 85 movably arranged in the pressurizing barrel 81, a limiting tube 84 vertically fixed at the middle position of the first piston 85, a plug rod 810 movably inserted into the limiting tube 84, a first spring 89 fixed between the plug rod 810 and the bottom inner wall of the limiting tube 84, and a blocking cap 83 fixed at the top of the plug rod 810.
[0047] A sliding groove 811 is formed in the side inner wall of the pressurizing barrel 81, and a sliding rod 812 is fixed at the top side of the plug rod 810 and slidably arranged in the sliding groove 811.
[0048] A pushing motor 87 is mounted at the top side of the support base 1, a rotating disc 86 is mounted on the output shaft of the pushing motor 87, a push rod 88 is connected to the end face of the rotating disc 86 at an eccentric position, and the top end of the push rod 88 is rotatably connected to the bottom end of the limiting tube 84. When the solar cell panel is cleaned, the cleaned water needs to be circulated, and the waste water needs to be pressurized and delivered during the circulation process.
[0049] When the push rod 88 is at the lowest position and the limiting tube 84 moves downward under the cooperation of the rotating disc 86, the plug rod 810 moves downward, the blocking cap 83 is separated from the guide hole in the middle of the flow resistance plate 82, the waste water enters the middle of the pressurizing barrel 81 through the guide hole, and when the rotating disc 86 continues to move, the push rod 88 is pushed upward and the limiting tube 84 is pushed upward. When the limiting tube 84 is pushed upward for a stage, the blocking cap 83 blocks the guide hole in the flow resistance plate 82.
[0050] When the guide hole is indexed, the first piston 85 is pushed upward when the limiting tube 84 moves upward, and the first spring 89 is squeezed. When the first piston 85 is pushed upward, the waste water in the pressurizing barrel 81 is pressurized and discharged through the first connecting pipe 7, realizing the pressurized delivery of the waste water.
[0051] Through pressurized delivery, the flow speed of the waste water can be accelerated, the accumulation of impurities in the first connecting pipe 7 can be avoided, and the waste water filtering operation can be cooperated.
[0052] One end of the first connecting pipe 7 is connected to the middle part of the pressurizing cylinder 81, and the other end of the first connecting pipe 7 is rotationally connected to the middle part of the sealing cover 91.
[0053] The bottom of the cleaning water tank 2 is connected with a drain pipe, and the top of the intermediate water tank 3 is provided with an air hole, which can facilitate the complete discharge of the waste water and the discharge of the water in the intermediate water tank 3.
[0054] The working principle is that by pushing the motor 87 to move, under the operation of the rotating disc 86, when the push rod 88 is at the lowest position, the limiting pipe 84 is driven to move downward, the plug rod 810 moves downward, the blocking cap 83 is separated from the flow guide hole in the middle part of the flow resistance plate 82, the waste water enters the middle part of the pressurizing cylinder 81 through the flow guide hole, and when the rotating disc 86 continues to move, the push rod 88 is pushed up, the limiting pipe 84 is pushed up, and when the limiting pipe 84 is pushed up for a stage, the blocking cap 83 blocks the flow guide hole in the flow resistance plate 82;
[0055] When the flow guide hole is indexed, the large first piston 85 is pushed up while the first spring 89 is extruded when the limiting pipe 84 is subsequently moved upward, the waste water in the pressurizing cylinder 81 is pressurized and discharged through the first connecting pipe 7 when the first piston 85 is pushed upward, and the pressurized delivery of the waste water is realized;
[0056] The filtered water is delivered to the filter cylinder 94 through the first connecting pipe 7, and the filtered water enters the filter element 92, and because the inner cavity of the fixed seat 93 is communicated with the inner cavity of the filter element 92, the pressure in the inner cavity of the fixed seat 93 is the same as the pressure in the inner cavity of the filter element 92 during filtration;
[0057] During filtration, the water is filtered and discharged through the filter element 92, and as the impurities accumulate on the inner wall of the filter element 92, the water passing speed decreases, causing the pressure in the inner cavity of the filter element 92 to increase, and because the communication cylinder 51 and the fixed seat 93 are communicated through the second connecting pipe 58, the pressure in the communication cylinder 51 is the same as the pressure in the inner cavity of the filter element 92, and when the pressure in the inner cavity of the filter element 92 increases, the second piston 57 is pushed to move, and when the inner cavity pressure is overloaded, the first electrode ring 52 and the second electrode ring 53 are in contact after the second piston 57 is extruded, causing the warning light 6 to flash, and when the warning light 6 flashes, it indicates that the filter element 92 can be replaced and maintained to ensure the filtering effect of the water circulation and to avoid pipe explosion by ensuring normal pipe pressure.
[0058] In the description of the specification, the description of the terms "one embodiment", "an example", "a specific example" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the utility model. In the specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0059] The basic principle, main features and advantages of the utility model are shown and described above. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and the description in the specification are only to illustrate the principle of the utility model, and various changes and improvements of the utility model can be made without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the utility model claimed.
Claims
1. A clean water circulation pipeline for texturing large solar panels, characterized in that: Include: Support seat (1), the upper side of support seat (1) is provided with cleaning water tank (2), the bottom side of cleaning water tank (2) is provided with drain hole, the bottom port of drain hole is provided with pressurization structure (8); The bottom side of cleaning water tank (2) is provided with transfer water tank (3), the top of transfer water tank (3) is provided with output pump (4); Filter structure (9), the bottom side of cleaning water tank (2) is provided with filter structure (9), the top of filter structure (9) is provided with pressure limiting structure (5); Filter cartridge (94), filter structure (9) includes filter cartridge (94), filter cartridge (94) is fixed on the bottom side of cleaning water tank (2), the top inner cavity of filter cartridge (94) is provided with fixing seat (93), fixing seat (93) is hollow structure, the bottom port of filter cartridge (94) is rotatable with sealing cover (91), sealing cover (91) and fixing seat (93) are provided with filter core (92) between them; Communication cylinder (51), pressure limiting structure (5) includes communication cylinder (51), the outer side of filter cartridge (94) is provided with communication cylinder (51), the inside of communication cylinder (51) is provided with second piston (57); Movable rod (55), one end of communication cylinder (51) is movably provided with movable rod (55), one end of movable rod (55) is connected to one side of second piston (57), one side of second piston (57) is fixed with first electrode ring (52), the inner wall of communication cylinder (51) is provided with second electrode ring (53); Limit cap (54), the other end of movable rod (55) is fixed with limit cap (54), the end face outer wall between limit cap (54) and communication cylinder (51) is provided with second spring (56), second spring (56) is sleeved on the outside of movable rod (55).
2. The clean water circulating pipeline for solar cell panel texturing according to claim 1, characterized in that: Second connecting pipe (58) is connected between fixing seat (93) and communication cylinder (51), warning light (6) is installed on the outer side of cleaning water tank (2), first electrode ring (52), second electrode ring (53), warning light (6) and power supply are connected as series power supply.
3. The clean water circulating pipeline for solar cell panel texturing according to claim 1, characterized in that: The filter cartridge (94) and the transfer water tank (3) are communicated by the drain pipe (11), and the transfer water tank (3) is connected with the water inlet of the output pump (4) through the pump water pipe.
4. The clean water circulating pipeline for solar cell panel texturing according to claim 1, characterized in that: The pressurization structure (8) includes a pressurization cylinder (81), and the pressurization cylinder (81) is fixed on the bottom side of the cleaning water tank (2). The upper inner wall of the pressurization cylinder (81) is provided with a flow resistance plate (82), the middle position of the flow resistance plate (82) is provided with a flow guide hole, the inside of the pressurization cylinder (81) is movably provided with a first piston (85), the middle position of the first piston (85) is vertically fixed with a limiting pipe (84), the inside of the limiting pipe (84) is movably inserted with a plug rod (810), the first spring (89) is fixed between the plug rod (810) and the bottom inner wall of the limiting pipe (84), and the plug rod (810) is fixed with a plugging cap (83) on the top.
5. The clean water circulating pipeline for solar cell panel texturing according to claim 4, characterized in that: A sliding slot (811) is arranged on one side inner wall of the pressurizing cylinder (81), and a sliding rod (812) is fixed on the top side of the inserting rod (810), one end of the sliding rod (812) is slidingly arranged in the sliding slot (811).
6. The clean water circulating pipeline for solar cell panel texturing according to claim 1, characterized in that: A pushing motor (87) is mounted on the top side of the support base (1), a rotating disc (86) is mounted on the output shaft of the pushing motor (87), a push rod (88) is connected to the eccentric position of the end surface of the rotating disc (86), and the top end of the push rod (88) is rotatably connected to the bottom end of the limiting tube (84).
7. The clean water circulating pipeline for solar cell panel texturing according to claim 1, characterized in that: One end of the first connecting pipe (7) is connected to the middle part of the pressurizing cylinder (81), and the other end of the first connecting pipe (7) is rotatably connected to the middle part of the sealing cover (91).
8. The clean water circulating pipeline for solar cell panel texturing according to claim 1, characterized in that: A drain pipe is connected to the bottom of the cleaning water tank (2), and air holes are arranged on the top of the transfer water tank (3).