Efficient impurity removing and filtering system of alkali soaking kettle
By using a combination of magnetic suction mechanism and crushing pump assembly in the alkaline fumigation kettle, the problem of pipeline blockage caused by metal impurities and large-volume materials in the alkaline fumigation kettle is solved, achieving efficient impurity removal and crushing, and ensuring smooth material transportation.
Patent Information
- Application Number
- CN202423104357.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-17
AI Technical Summary
The material discharged from the alkaline fumigation reactor contains a large number of metal impurities and large solid materials, which can cause pipeline blockage and affect subsequent processing.
The magnetic attraction mechanism in the filter assembly adsorbs metal impurities, and the crushing pump assembly breaks large-volume materials into smaller volumes to prevent clogging.
It effectively removes metal impurities, prevents pipe blockage, extends the service life of magnetic rods, and ensures normal material movement.
Smart Images

Figure CN223628760U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of alkaline blister reactor technology, specifically an alkaline blister reactor high-efficiency impurity removal and filtration system. Background Technology
[0002] An alkaline bubbling reactor is a device used for alkaline bubbling treatment, mainly applied in the chemical, pharmaceutical, and food industries. It is a reaction vessel in which an alkaline solution and the material to be treated are added, and the chemical properties of the alkaline solution are used to achieve neutralization or other chemical reactions of the material.
[0003] Taking complex components in the recycling of ore raw materials and metal waste, as well as ceramic materials containing metal impurities, as examples, after the materials complete the chemical reaction and are discharged from the alkaline bath, a large amount of metal impurities are still mixed in with the materials, and there are also large solid materials. The large solid materials and the metal impurities mixed in with the materials will block the pipelines for transporting the materials, causing the pipelines to be unable to transport the materials normally, and the metal impurities in the materials will also affect the normal processing of the materials in the subsequent process. Utility Model Content
[0004] The purpose of this invention is to provide a high-efficiency filtration system for removing impurities from alkaline materials. This system uses a filter assembly to remove metal impurities from the material, and then uses a crushing pump to crush the larger material, thereby solving the technical problems mentioned in the background.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A high-efficiency impurity removal filtration system for an alkaline bubbling kettle includes a filter assembly fixedly connected to the alkaline bubbling kettle, wherein the side of the filter assembly away from the alkaline bubbling kettle is fixedly connected to a crushing pump assembly.
[0007] The filter assembly includes an outer cylinder with a connecting mechanism inside and a magnetic attraction mechanism inside the connecting mechanism. A feed pipe is fixedly connected to the upper end of the outer cylinder near the alkaline frothing tank, and the end of the feed pipe away from the outer cylinder is fixedly connected to a first connecting pipe. The end of the first connecting pipe away from the feed pipe is fixedly connected to the alkaline frothing tank. A discharge pipe is fixedly connected to the upper end of the outer cylinder near the crushing pump assembly, and the end of the discharge pipe away from the outer cylinder is fixedly connected to a second connecting pipe.
[0008] As a further technical solution of this utility model, the outer cylinder is cylindrical, and the feed pipe and discharge pipe are both connected to the internal space of the outer cylinder; the top of the outer cylinder is uniformly provided with multiple threaded holes, and the multiple threaded holes are distributed in a ring.
[0009] As a further technical scheme of the utility model, the magnetic attraction mechanism comprises a connecting plate two, the connecting plate two is circular, and a handle is fixedly connected to the top middle of the connecting plate two; a plurality of magnetic rods are uniformly arranged below the connecting plate two, the plurality of magnetic rods are arranged in a ring shape, and the top of the plurality of magnetic rods is fixedly connected to the connecting plate two through connecting bolts.
[0010] As a further technical scheme of the utility model, the connecting mechanism comprises a connecting plate one, the connecting plate one is circular, and the diameter of the connecting plate one is same with the diameter of the top of the outer cylinder; a plurality of threaded holes are uniformly arranged on the connecting plate one, and the plurality of threaded holes of the connecting plate one correspond to the positions of the plurality of threaded holes of the top of the outer cylinder.
[0011] As a further technical scheme of the utility model, the bottom of the connecting plate one is integrally provided with a plurality of sleeves, spaces for accommodating the magnetic rods are arranged in the plurality of sleeves; the plurality of sleeves are arranged in a ring shape and correspond to the positions of the plurality of magnetic rods; a plurality of through holes are uniformly arranged on the connecting plate one, and the plurality of through holes correspond to the positions of the plurality of sleeves.
[0012] As a further technical scheme of the utility model, the crushing pump assembly comprises a crushing pump body, the feeding end of the crushing pump body is fixedly connected with a feeding connecting pipe, and the discharging end of the crushing pump body is fixedly connected with a discharging connecting pipe; one end of the feeding connecting pipe away from the crushing pump body is fixedly connected with one end of the connecting pipe two away from the discharging pipe.
[0013] Compared with the prior art, the utility model has the advantages that:
[0014] 1. The utility model discloses a plurality of magnetic rods can adsorb the metal impurities in the material by the magnetic force when the material discharged from the alkali kettle enters the outer cylinder through the connecting pipe one and the feeding pipe, and then the metal impurities adhere to the outer surfaces of the plurality of sleeves, so that the metal impurities in the material are removed, and finally the material is discharged through the discharging pipe; the plurality of sleeves can protect the magnetic rods, prevent the material from damaging the magnetic rods, and prolong the service life of the magnetic rods; after the impurities are removed, the connecting mechanism and the magnetic attraction mechanism are taken out from the outer cylinder, then the magnetic attraction mechanism is separated from the connecting mechanism, the metal impurities on the outer surfaces of the plurality of sleeves lose the adsorption of the magnetic force and are separated from the sleeves, the impurities are recovered very conveniently, and the overall working efficiency is improved.
[0015] 2. The utility model discloses that the material enters the feeding connecting pipe through the connecting pipe two, and then the crushing pump body crushes the material, so that the material with a large volume is crushed into small volume, the material prevents the pipes from being blocked, and ensures that the material can move normally in the pipes. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is the three-dimensional structure schematic diagram of the utility model.
[0017] Figure 2 is a side view of the utility model Figure 1 .
[0018] Figure 3 is a perspective view of the filter assembly of the utility model.
[0019] Figure 4 is a plan view of the utility model Figure 3 .
[0020] Figure 5 is an A-A sectional view of the utility model Figure 4 .
[0021] Figure 6 is a perspective view of the connecting mechanism of the utility model.
[0022] Figure 7 is another view of the utility model Figure 6 .
[0023] Figure 8 is a perspective view of the magnetic attraction mechanism of the utility model.
[0024] Figure 9 is a side view of the utility model Figure 8 .
[0025] Figure 10 is a perspective view of the crushing pump assembly of the utility model.
[0026] In the drawing: 1-filter assembly, 2-crushing pump assembly;
[0027] 11-outer cylinder, 12-feeding pipe, 13-discharge pipe, 14-connection pipe one, 15-connection pipe two, 16-connecting mechanism, 17-magnetic attraction mechanism, 21-crushing pump body, 22-feeding connection pipe, 23-discharge connection pipe;
[0028] 161-connection plate one, 162-sleeve, 163-through hole, 171-connection plate two, 172-magnetic bar, 173-handle, 174-connection bolt. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0030] Please see Figures 1-10 In this embodiment of the present invention, a high-efficiency impurity removal and filtration system for an alkaline blister pot includes a filter assembly 1 fixedly connected to the alkaline blister pot, and the side of the filter assembly 1 away from the alkaline blister pot is fixedly connected to a crushing pump assembly 2.
[0031] The filter assembly 1 includes an outer cylinder 11, with a connecting mechanism 16 inside the outer cylinder 11 and a magnetic attraction mechanism 17 inside the connecting mechanism 16. A feed pipe 12 is fixedly connected to the upper end of the outer cylinder 11 near the alkaline boiling tank, and the end of the feed pipe 12 away from the outer cylinder 11 is fixedly connected to a connecting pipe 14. The end of the connecting pipe 14 away from the feed pipe 12 is fixedly connected to the alkaline boiling tank. A discharge pipe 13 is fixedly connected to the upper end of the outer cylinder 11 near the crushing pump assembly 2, and the end of the discharge pipe 13 away from the outer cylinder 11 is fixedly connected to a connecting pipe 15.
[0032] The outer cylinder 11 is cylindrical, and the feed pipe 12 and the discharge pipe 13 are both connected to the internal space of the outer cylinder 11; the top of the outer cylinder 11 is uniformly provided with multiple threaded holes, and the multiple threaded holes are distributed in a ring.
[0033] The magnetic attraction mechanism 17 includes a second connecting plate 171, which is circular and has a handle 173 fixedly connected to the top center of the second connecting plate 171. A plurality of magnetic rods 172 are evenly arranged below the second connecting plate 171, and the plurality of magnetic rods 172 are arranged in a ring. The tops of the plurality of magnetic rods 172 are all fixedly connected to the second connecting plate 171 by connecting bolts 174.
[0034] By adopting the above technical solution, after the material discharged from the alkaline foaming kettle enters the outer cylinder 11 through the connecting pipe 14 and the feed pipe 12, the magnetic force generated by the multiple magnetic rods 172 can attract the metal impurities in the material. Then, the metal impurities adhere to the outer surface of the multiple sleeves 162, which can remove the metal impurities from the material. Finally, the material is discharged through the discharge pipe 13. The multiple sleeves 162 play a role in protecting the magnetic rods 172, preventing the material from damaging the magnetic rods 172, and extending the service life of the magnetic rods 172. After the impurity removal is completed, the connecting mechanism 16 and the magnetic attraction mechanism 17 are removed from the outer cylinder 11. Then, the magnetic attraction mechanism 17 is separated from the connecting mechanism 16. The metal impurities on the outer surface of the multiple sleeves 162 lose the magnetic attraction and will detach from the sleeves 162, making the recovery of impurities very convenient.
[0035] In this embodiment, the connecting mechanism 16 includes a connecting plate 161, which is circular and has the same diameter as the top diameter of the outer cylinder 11. The connecting plate 161 is provided with a plurality of threaded holes evenly, and the plurality of threaded holes of the connecting plate 161 correspond to the positions of the plurality of threaded holes on the top of the outer cylinder 11.
[0036] The bottom of the connecting plate 161 is integrally provided with a plurality of sleeves 162, and the plurality of sleeves 162 are internally provided with spaces for accommodating magnetic rods 172; the plurality of sleeves 162 are annularly distributed and correspond to positions of the plurality of magnetic rods 172 respectively; the connecting plate 161 is uniformly provided with a plurality of through holes 163, and the plurality of through holes 163 correspond to positions of the plurality of sleeves 162 respectively.
[0037] The crushing pump assembly 2 comprises a crushing pump body 21, a feed connecting pipe 22 fixedly connected to a feed end of the crushing pump body 21, and a discharge connecting pipe 23 fixedly connected to a discharge end of the crushing pump body 21; one end of the feed connecting pipe 22 away from the crushing pump body 21 is fixedly connected to one end of the connecting pipe two 15 away from the discharge pipe 13.
[0038] Through the above technical scheme, the material enters the feed connecting pipe 22 through the connecting pipe two 15, and then the crushing pump body 21 crushes the material to break the material with a large volume into a material with a small volume, prevents the material from blocking each pipe, and ensures that the material can normally move in the pipe.
[0039] The working principle of the utility model is: the material discharged from the alkali bubble kettle enters the outer cylinder 11 through the connecting pipe one 14 and the feed pipe 12, the magnetic force generated by the plurality of magnetic rods 172 can adsorb the metal impurities in the material, then the metal impurities are attached to the outer surfaces of the plurality of sleeves 162, the effect of removing the metal impurities in the material is achieved, finally the material is discharged through the discharge pipe 13; the plurality of sleeves 162 play a role in protecting the magnetic rods 172, preventing the material from damaging the magnetic rods 172, and prolonging the service life of the magnetic rods 172; after the impurity removal is completed, the connecting mechanism 16 and the magnetic attraction mechanism 17 are taken out of the outer cylinder 11, then the magnetic attraction mechanism 17 is separated from the connecting mechanism 16, the metal impurities on the outer surfaces of the plurality of sleeves 162 lose the adsorption of the magnetic force and are separated from the sleeves 162, and the recovery of the impurities is very convenient;
[0040] The material enters the feed connecting pipe 22 through the connecting pipe two 15, and then the crushing pump body 21 crushes the material to break the material with a large volume into a material with a small volume, prevents the material from blocking each pipe, and ensures that the material can normally move in the pipe.
[0041] In addition, it should be understood that, although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the specification is described in this way only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that those skilled in the art can understand.
Claims
1. A high efficiency impurity removal filtration system for alkaline autoclaves, characterized by: Including with alkali kettle fixed connection's filter assembly (1), this filter assembly (1) is away from alkali kettle one side and is fixedly connected with the crushing pump assembly (2); The filter assembly (1) includes an outer cylinder (11), a connecting mechanism (16) is arranged on the inner side of the outer cylinder (11), and a magnetic attraction mechanism (17) is arranged on the inner side of the connecting mechanism (16); the upper end of the side of the outer cylinder (11) close to the alkali kettle is fixedly connected with a feeding pipe (12), one end of the feeding pipe (12) away from the outer cylinder (11) is fixedly connected with a connecting pipe (14), one end of the connecting pipe (14) away from the feeding pipe (12) is fixedly connected with the alkali kettle, and the upper end of the side of the outer cylinder (11) close to the crushing pump assembly (2) is fixedly connected with a discharging pipe (13), one end of the discharging pipe (13) away from the outer cylinder (11) is fixedly connected with a connecting pipe (15).
2. The alkaline autoclave high efficiency impurity removal filtration system according to claim 1, characterized in that: The outer cylinder (11) is in a cylindrical shape, the feeding pipe (12) and the discharging pipe (13) are in communication with the inner space of the outer cylinder (11), the top of the outer cylinder (11) is uniformly provided with a plurality of threaded holes, and the plurality of threaded holes are arranged in a ring shape.
3. The alkaline autoclave high efficiency impurity removal filtration system according to claim 1, characterized in that: The magnetic attraction mechanism (17) includes a connecting plate (171), the connecting plate (171) is circular, a handle (173) is fixedly connected to the top of the connecting plate (171), a plurality of magnetic rods (172) are uniformly arranged below the connecting plate (171), the plurality of magnetic rods (172) are arranged in a ring shape, and the top of the plurality of magnetic rods (172) is fixedly connected with the connecting plate (171) through connecting bolts (174).
4. The alkaline autoclave high efficiency impurity removal filtration system of claim 1, wherein: The connecting mechanism (16) includes a connecting plate (161), the connecting plate (161) is circular, the diameter of the connecting plate (161) is the same as the diameter of the top of the outer cylinder (11), a plurality of threaded holes are uniformly arranged on the connecting plate (161), and the plurality of threaded holes of the connecting plate (161) correspond to the positions of the plurality of threaded holes of the top of the outer cylinder (11).
5. The alkaline autoclave high efficiency impurity removal filtration system of claim 4, wherein: The bottom of the connecting plate (161) is integrally provided with a plurality of sleeves (162), the plurality of sleeves (162) are internally provided with spaces for accommodating the magnetic rods (172), the plurality of sleeves (162) are arranged in a ring shape and correspond to the positions of the plurality of magnetic rods (172), and a plurality of through holes (163) are uniformly arranged on the connecting plate (161) and correspond to the positions of the plurality of sleeves (162).
6. The alkali autoclave high efficiency impurity removal filtration system according to claim 5, characterized in that: The crushing pump assembly (2) includes a crushing pump body (21), the feeding end of the crushing pump body (21) is fixedly connected with a feeding connecting pipe (22), the discharging end of the crushing pump body (21) is fixedly connected with a discharging connecting pipe (23), and one end of the feeding connecting pipe (22) away from the crushing pump body (21) is fixedly connected with one end of the connecting pipe (15) away from the discharging pipe (13).