Ultrasonic welding and blanking device for earpieces

By designing an ultrasonic welding and unloading device for eyeglass temple frames, the device utilizes a welding base, a pushing mechanism, and a guiding mechanism to automate the unloading of eyeglass temple frames, solving the problem of low efficiency in manual unloading in existing technologies and improving production efficiency.

CN223629660UActive Publication Date: 2025-12-05巨易焊接设备(广东)有限公司
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Patent Information

Application Number
CN202422566212.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-12-05
Estimated Expiration
2034-10-23

AI Technical Summary

Technical Problem

In existing technologies, the manual unloading of eyeglass frames and hinges after welding is not highly automated and is inefficient.

Method used

Design an ultrasonic welding and unloading device for eyeglass temple frames, including a welding base, a pushing mechanism, a guiding mechanism, and a positioning mechanism, to achieve automatic unloading of eyeglass temple frames through an automated pushing and guiding process.

Benefits of technology

This improved the efficiency of unloading eyeglass temples after welding, achieving an automated unloading process without human intervention and increasing production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an ultrasonic welding and blanking device for a glasses leg frame. The ultrasonic welding and blanking device comprises a welding base arranged at a welding station and provided with a bearing surface used for bearing the glasses leg frame; the pushing mechanism is arranged on one side of the welding base and is configured to push the earpiece frame away from the bearing surface of the welding base; the material guiding mechanism is arranged on the side, opposite to the material pushing mechanism, of the welding base and is configured to receive the glasses leg frames pushed away from the welding base by the material pushing mechanism and guide the glasses leg frames to the material collecting mechanism; and the positioning mechanism is arranged on the welding station and is used for positioning the earpiece frame when the earpiece frame is welded and releasing the positioning of the earpiece frame after the earpiece frame is welded and before the earpiece frame is pushed by the pushing mechanism. After welding is completed, positioning of the glasses leg frames is relieved through the positioning mechanism, then the pushing mechanism acts and pushes the glasses leg frames into the guiding mechanism, the glasses leg frames are collected into the collecting mechanism, automatic discharging is completed, and the discharging efficiency is higher.
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Description

TECHNICAL FIELD

[0001] The utility model relates to glasses production technical field, especially relate to a glasses foot stand ultrasonic welding blanking device. BACKGROUND

[0002] At present, the work of welding hinge to glasses foot stand is usually that workers manually feed glasses foot stand and hinge to the clamp on the welding table respectively, then apply flux, and then complete welding by welding mechanism, and then manually unload by workers, which is low in automation and efficiency. SUMMARY

[0003] The utility model discloses a glasses foot stand ultrasonic welding blanking device, which aims to solve the problem of low automation and efficiency of manual unloading after welding in the prior art.

[0004] To solve the above technical problems, the utility model discloses a glasses foot stand ultrasonic welding blanking device, which is used for unloading the welded glasses foot stand.

[0005] The welding base is arranged on the welding station and has a bearing surface, and the bearing surface is configured to bear the glasses foot stand.

[0006] The pushing mechanism is arranged on one side of the welding base and is configured to push the welded glasses foot stand away from the bearing surface of the welding base.

[0007] The material guiding mechanism is arranged on the side of the welding base opposite to the pushing mechanism and is configured to receive the glasses foot stand pushed away from the bearing surface of the welding base by the pushing mechanism and guide the glasses foot stand to the material collecting mechanism.

[0008] The positioning mechanism is arranged on the welding station and is configured to position the glasses foot stand during welding and release the positioning of the glasses foot stand after welding is completed and before the pushing mechanism pushes the glasses foot stand.

[0009] Further, the pushing mechanism includes:

[0010] A linear driver.

[0011] A pushing member, one end of which is connected to the output end of the linear actuator, and the other end of which has a pushing abutting part that cooperates with one end of the spectacle temple near the linear actuator, the pushing abutting part being configured to abut against the temple body and / or the hinge near one end of the linear actuator during the process of pushing the spectacle temple away from the bearing surface.

[0012] Further, the hinge comprises a hinge body and a lap joint, the length of the lap joint along a first direction is less than the length of the hinge body along the first direction, the first direction being perpendicular to the moving direction of the pushing member;

[0013] The pushing abutting part of the pushing member is provided with a groove, the groove being configured to accommodate the lap joint of the hinge and abut against the connection between the hinge body and the lap joint during the pushing process of the hinge.

[0014] Further, the pushing member comprises a main body and a pressing member connected to one end of the main body away from the linear actuator, the pressing member being configured to at least partially limit the movement of the hinge along the height direction during the pushing process of the hinge.

[0015] Further, the positioning mechanism comprises:

[0016] A positioning base provided on the welding station and located on one side of the welding base;

[0017] A clamping cylinder provided on the positioning base, the clamping cylinder being configured to position the spectacle temple during the welding of the spectacle temple, and to release the positioning of the spectacle temple after the welding of the spectacle temple is completed and before the pushing member pushes the spectacle temple.

[0018] Further, the positioning mechanism further comprises a lifting cylinder, the output end of the lifting cylinder being connected to the clamping cylinder to drive the clamping cylinder to lift along the height direction.

[0019] Further, the clamping cylinder comprises a cylinder body and two clamping arms connected to the output end of the cylinder body, the two clamping arms being respectively located on both sides of the temple body, the clamping arms having a first abutting part and a second abutting part, the first abutting part being configured to abut against the side surface of the temple body when the clamping arms clamp the spectacle temple, and the second abutting part being configured to abut against the top surface of the temple body and the side surface of the hinge when the clamping arms clamp the spectacle temple.

[0020] Further, the material guiding mechanism comprises a material guiding plate arranged obliquely downward.

[0021] Further, a base lifting mechanism for adjusting the height of the welding base is further included, the material guide plate is connected with the welding base and is configured to be synchronously lifted with the welding base.

[0022] Further, an ultrasonic welding head is further included, the ultrasonic welding head is arranged above the welding base and is configured to ultrasonically weld the leg body and the hinge.

[0023] The embodiment of the utility model provides a spectacle leg ultrasonic welding blanking device, after completing welding, first through positioning mechanism removes the positioning of spectacle leg, and push material mechanism acts again and pushes the spectacle leg of completing welding to material guide mechanism, and the spectacle leg is collected to material receiving mechanism through material guide mechanism, to complete automatic blanking. BRIEF DESCRIPTION OF DRAWINGS

[0024] In order to more clearly illustrate the technical scheme of the embodiment of the utility model, the following will briefly introduce the drawing needed to be used in embodiment description, obviously, the drawing in the following description is some embodiments of the utility model, for those skilled in the art, under the premise of not paying creative labor, other drawings can also be obtained according to these drawings.

[0025] Figure 1 The overall structure schematic diagram of the blanking device provided by the embodiment of the utility model is shown in the figure.

[0026] Figure 2 The overall structure schematic diagram of the blanking device provided by the embodiment of the utility model is shown in the figure.

[0027] Figure 3 The structure schematic diagram of part of the blanking device provided by the embodiment of the utility model is shown in the figure.

[0028] Figure 4 The structure schematic diagram of the push material piece provided by the embodiment of the utility model is shown in the figure.

[0029] Figure 5 The structure schematic diagram of the hinge provided by the embodiment of the utility model is shown in the figure.

[0030] Figure 6 The enlarged structure schematic diagram of part A of the embodiment of the utility model is shown in the figure. Figure 3

[0031] Explanation of figure mark:

[0032] 1, spectacle leg; 11, leg body; 12, hinge; 121, hinge body; 122, lap joint;

[0033] ​2, pushing mechanism; 21, linear driver; 22, pushing piece; 221, pushing abutting part; 222, groove; 223, main body; 224, pressing piece;

[0034] 3, guiding mechanism; 31, guiding plate;

[0035] 4, positioning mechanism; 41, clamping cylinder; 411, cylinder body; 412, clamping arm; 4121, first abutting part; 4122, second abutting part; 42, lifting cylinder;

[0036] 5, welding base; 51, bearing surface;

[0037] 6, base lifting mechanism;

[0038] 7, ultrasonic welding head;

[0039] 8, welding station. DETAILED DESCRIPTION

[0040] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0041] It should be understood that when used in the specification and the appended claims, the terms "comprise" and "include" indicate the presence of described features, integers, steps, operations, elements, and / or components, but do not exclude one or more other features, integers, steps, operations, elements, components, and / or groups thereof.

[0042] It should also be understood that the terms used in the present application specification are only for the purpose of describing specific embodiments and are not intended to limit the present application. As used in the present application specification and the appended claims, unless otherwise clearly indicated by the context, the singular forms "a", "an" and "the" are intended to include the plural forms.

[0043] It should be further understood that the term "and / or" used in the present application specification and the appended claims means any combination of one or more of the associated listed items and all possible combinations, and includes these combinations.

[0044] In combination Figures 1-6The utility model embodiment provides a kind of spectacle foot rest ultrasonic welding blanking device, for the spectacle foot rest 1 of blanking completion welding, spectacle foot rest 1 includes foot rest body 11 and hinge 12, hinge 12 is welded and fixed in one end of foot rest body 11, blanking device includes:

[0045] Welding pedestal 5 is set on welding station 8 and has bearing surface 51, bearing surface 51 is configured to bear spectacle foot rest 1;

[0046] Pushing mechanism 2 is set on one side of welding pedestal 5, and is configured to push spectacle foot rest 1, which is completed welding, away from the bearing surface 51 of welding pedestal 5;

[0047] Material guiding mechanism 3 is set on the side of welding pedestal 5 opposite to pushing mechanism 2, and is configured to receive spectacle foot rest 1 pushed away from the bearing surface 51 of welding pedestal 5 by pushing mechanism 2, and guide spectacle foot rest 1 to material collecting mechanism;

[0048] Positioning mechanism 4 is set on welding station 8, and is configured to position spectacle foot rest 1 when welding, and release the positioning of spectacle foot rest 1 after welding is completed and before pushing mechanism 2 pushes spectacle foot rest 1.

[0049] In the embodiment, first, the foot rest body 11 is placed on the welding pedestal 5 of the welding station 84 in advance, which can be manually loaded or automatically loaded by machine, such as automatically loading the foot rest body 11 by a mechanical hand. Secondly, the welding station 8 is provided with a welding head above the welding pedestal 5 to weld the foot rest body 11 and the hinge 12. Specifically, the welding head can be an ultrasonic welding head 7, which does not need to use traditional flux, has fewer processes, and is more conducive to automation. Furthermore, the hinge 12 can be manually loaded or automatically loaded by machine, such as by setting a vibrating disc and a feeding table as shown in the figure. The vibrating disc can deliver the hinge 12 to the conveying channel in the feeding table in a preset posture, and the pushing mechanism 2 in the embodiment pushes the hinge 12 in the conveying channel to the foot rest body 11 on the bearing surface 51 of the welding pedestal 5 on the welding station 8, thereby completing the automatic loading of the hinge 12.

[0050] The working process is roughly as follows: the vibrating disc delivers the hinge 12 to the conveying channel of the feeding table in a preset posture, the pushing mechanism 2 pushes the hinge 12 to move along the conveying channel in the preset posture to the welding station 8, at this time, the welding base 5 on the welding station 8 is pre-loaded with the spectacle footrest 1, when the hinge 12 reaches the welding station 8, the hinge 12 can be directly conveyed to be in contact with the welding surface of the footrest body 11, and then the positioning mechanism 4 acts to position the footrest body 11 and the hinge 12, so that the hinge 12 can be accurately positioned at the welding position on the welding surface of the spectacle footrest 1, and the footrest body 11 can be accurately positioned on the bearing surface 51 of the welding base 5, so that the automatic loading of the hinge 12 is completed, and the efficiency is effectively improved compared with manual loading. Then the ultrasonic welding head 7 ultrasonically welds the hinge 12 and the footrest body 11, after the welding is completed, the positioning mechanism 4 releases the positioning of the spectacle footrest 1, and the pushing mechanism 2 acts again to push the spectacle footrest 1 after the welding to the direction close to the guide mechanism 3, so that the spectacle footrest 1 is pushed into the guide mechanism 3 and collected into the material collecting mechanism through the guide mechanism 3, so that the automatic unloading of the spectacle footrest 1 is completed, the unloading efficiency is effectively improved compared with manual loading, and the unloading process does not need manual participation, and the automation degree is higher.

[0051] In an embodiment, please refer to Figures 2-5 The pushing mechanism 2 includes a linear driver 21 and a pushing piece 22, and the linear driver 21 can adopt a linear motor or a pneumatic cylinder.

[0052] One end of the pushing piece 22 is connected with the output end of the linear driver 21, and the other end has a pushing abutting portion 221 matched with one end of the spectacle footrest 1 close to the linear driver 21, and the pushing abutting portion 221 is configured to abut against the footrest body 11 and / or the hinge 12 close to one end of the linear driver 21 during the process that the spectacle footrest 1 is pushed away from the bearing surface 51.

[0053] Specifically, the hinge 12 includes a hinge body 121 and a lap joint 122, the length of the lap joint 122 along the first direction is less than the length of the hinge body 121 along the first direction, and the first direction is perpendicular to the moving direction of the pushing piece 22; the pushing abutting portion 221 of the pushing piece 22 is provided with a groove 222, and the groove 222 is configured to accommodate the lap joint 122 of the hinge 12 and abut against the connection between the hinge body 121 and the lap joint 122 during the pushing process of the hinge 12.

[0054] In this way, when the pushing member 22 pushes the spectacle temple 1, the lap joint 122 of the hinge 12 can be accommodated in the groove 222 on the pushing member 22, and the pushing member 22 can abut against the joint between the lap joint 122 and the hinge body 121, so that the pushing member 22 can position the spectacle temple 1 during pushing, and the spectacle temple 1 can not be deviated too much during pushing, and the pushing member 22 can also position the hinge 12 during welding.

[0055] Further, please refer to Figure 4 , the pushing member 22 comprises a main body 223 and a pressing member 224 connected to one end of the main body 223 away from the linear actuator 21, and the pressing member 224 is configured to at least partially limit the movement of the hinge 12 in the height direction during pushing of the hinge 12. The pressing member 224 can limit the bounce of the hinge 12 during pushing, so that the pushing of the hinge 12 is more stable, and the pushing precision of the hinge 12 can be improved, so that the hinge 12 will not fall on the welding station 8 due to the bounce.

[0056] In further embodiments, please refer to Figure 3 and Figure 6 , the positioning mechanism 4 comprises a positioning base and a clamping cylinder 41, the positioning base is arranged on the welding station 8 and located on one side of the welding base 5, and in this embodiment, the positioning base is arranged between the welding base 5 and the pushing mechanism 2.

[0057] The clamping cylinder 41 is arranged on the positioning base, and the clamping cylinder 41 is configured to position the spectacle temple 1 during welding of the spectacle temple 1, and to release the positioning of the spectacle temple 1 after the welding of the spectacle temple 1 is completed and before the pushing mechanism 2 pushes the spectacle temple 1.

[0058] Specifically, the positioning mechanism 4 further comprises a lifting cylinder 42, and the output end of the lifting cylinder 42 is connected with the clamping cylinder 41 to drive the clamping cylinder 41 to lift in the height direction. The clamping cylinder 41 comprises a cylinder body 411 and two clamping arms 412 connected with the output end of the cylinder body 411, and the two clamping arms 412 are respectively located on the two sides of the temple body 11. The clamping arm 412 has a first abutting portion 4121 and a second abutting portion 4122, the first abutting portion 4121 is configured to abut against the side surface of the temple body 11 when the clamping arm 412 clamps the spectacle temple 1, and the second abutting portion 4122 is configured to abut against the top surface of the temple body 11 and the side surface of the hinge 12 when the clamping arm 412 clamps the spectacle temple 1.

[0059] Thus, when the clamping cylinder 41 is retracted for clamping, the first abutting portions 4121 of the two clamping arms 412 abut against the side surfaces of the stand body 11 respectively, so that the first direction of the stand body 11 is limited, and the automatic centering positioning of the stand body 11 is completed; the second abutting portions 4122 of the two clamping arms 412 abut against the two side surfaces of the hinge 12 respectively, and press the upper top surface of the stand body 11, so that the freedom degree of the height direction of the stand body 11 is limited, and the automatic centering positioning of the hinge 12 is also completed, so that the hinge 12 can be accurately positioned on the to-be-welded position on the stand body 11. In actual application, in order to leave a position for the ultrasonic welding head 7 to weld, the second abutting portions 4122 can be provided with corresponding avoiding positions, as long as the second abutting portions 4122 can abut against the hinge 12 in the lateral direction.

[0060] In order to make the welding base 5 adapt to the welding of glasses with different models of the stand 1, in the embodiment, a base lifting mechanism 6 for adjusting the height of the welding base 5 is further provided, and the base lifting mechanism 6 can be any lifting mechanism, such as a lifting cylinder 42. The material guiding mechanism 3 comprises an inclined downward material guiding plate 31, which is connected with the welding base 5 and is configured to be lifted synchronously with the welding base 5. Specifically, the upper end of the inclined downward material guiding plate 31 is fixedly connected with the welding base 5, so that the material guiding plate 31 can be lifted synchronously with the welding base 5.

[0061] The above is only a specific embodiment of the present application, but the protection scope of the present application is not limited to this. Any person skilled in the art can easily think of various equivalent modifications or replacements within the technical range disclosed by the present application, and these modifications or replacements should be covered in the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. An ultrasonic welding blanking device for a spectacle temple, for blanking a spectacle temple (1) after welding, the spectacle temple (1) comprising a temple body (11) and a hinge (12) welded to one end of the temple body (11), characterized in that, The feeding device comprises: a welding base (5) arranged on the welding station (8) and having a bearing surface (51) configured to bear the spectacle temple (1); a pushing mechanism (2) arranged on one side of the welding base (5) and configured to push the spectacle temple (1) after welding away from the bearing surface (51) of the welding base (5); a guiding mechanism (3) arranged on the side of the welding base (5) opposite to the pushing mechanism (2) and configured to receive the spectacle temple (1) pushed away from the bearing surface (51) of the welding base (5) by the pushing mechanism (2) and guide the spectacle temple (1) to a collecting mechanism; a positioning mechanism (4) arranged on the welding station (8) and configured to position the spectacle temple (1) during welding and release the positioning of the spectacle temple (1) after the welding is completed and before the pushing mechanism (2) pushes the spectacle temple (1).

2. The spectacle temple ultrasonic welding blanking device of claim 1, wherein, The pushing mechanism (2) comprises: a linear driver (21); a pushing piece (22) having one end connected to the output end of the linear driver (21) and the other end having a pushing abutting part (221) matched with one end of the spectacle temple (1) close to the linear driver (21), the pushing abutting part (221) being configured to abut against the one end of the temple body (11) and / or the hinge (12) close to the linear driver (21) during the process of pushing the spectacle temple (1) away from the bearing surface (51).

3. The spectacle temple ultrasonic welding feeding device according to claim 2, wherein: the hinge (12) comprises a hinge body (121) and a lap joint (122), the length of the lap joint (122) along a first direction is less than the length of the hinge body (121) along the first direction, and the first direction is perpendicular to the moving direction of the pushing piece (22); the pushing abutting part (221) of the pushing piece (22) is provided with a groove (222) configured to accommodate the lap joint (122) of the hinge (12) and abut against the connection between the hinge body (121) and the lap joint (122) during the pushing process of the hinge (12).

4. The spectacle temple ultrasonic welding feeding device according to claim 2, wherein: the pushing piece (22) comprises a main body (223) and a pressing piece (224) connected to one end of the main body (223) away from the linear driver (21), the pressing piece (224) being configured to at least partially limit the movement of the hinge (12) along the height direction during the pushing process of the hinge (12).

5. The spectacle temple ultrasonic welding blanking device of claim 1, wherein, The positioning mechanism (4) comprises: a positioning base arranged on the welding station (8) and located on one side of the welding base (5); A clamping cylinder (41) is arranged on the positioning base, and the clamping cylinder (41) is configured to position the spectacle footrest (1) when the spectacle footrest (1) is welded, and to release the positioning of the spectacle footrest (1) after the welding of the spectacle footrest (1) is completed and before the pushing mechanism (2) pushes the spectacle footrest (1).

6. The spectacle temple ultrasonic welding blanking device of claim 5, wherein, The positioning mechanism (4) further comprises a lifting cylinder (42), and an output end of the lifting cylinder (42) is connected with the clamping cylinder (41) to drive the clamping cylinder (41) to ascend and descend along the height direction.

7. The spectacle temple ultrasonic welding blanking device of claim 6, wherein, The clamping cylinder (41) comprises a cylinder body (411) and two clamping arms (412) connected with an output end of the cylinder body (411), and the two clamping arms (412) are respectively arranged on two sides of the footrest body (11). The clamping arm (412) has a first abutting portion (4121) configured to abut against a side surface of the footrest body (11) when the clamping arm (412) clamps the spectacle footrest (1), and a second abutting portion (4122) configured to abut against an upper top surface of the footrest body (11) and a side surface of the hinge (12) when the clamping arm (412) clamps the spectacle footrest (1).

8. The spectacle temple ultrasonic welding blanking device of claim 1, wherein: The material guiding mechanism (3) comprises a material guiding plate (31) arranged obliquely downward.

9. The spectacle temple ultrasonic welding blanking device of claim 8, wherein: Further comprising a base lifting mechanism (6) for adjusting the height of the welding base (5), and the material guiding plate (31) is connected with the welding base (5) and is configured to ascend and descend synchronously with the welding base (5).

10. The spectacle temple ultrasonic welding blanking device of claim 1, wherein: Further comprising an ultrasonic welding head (7) arranged above the welding base (5) and configured to ultrasonic weld the footrest body (11) and the hinge (12).