Hot cutting machine for optical injection molding part

By designing an automated optical injection molding hot cutting machine, the problem of delays caused by manual loading and unloading in existing technologies has been solved, realizing automated integrated processing of injection molded parts and improving production efficiency and safety.

CN223630809UActive Publication Date: 2025-12-05NINGBO JINHUI OPTICAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422893505.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-12-05
Estimated Expiration
2034-11-26

AI Technical Summary

Technical Problem

Existing hot cutting machines require manual loading and unloading when processing small injection molded parts, which slows down the processing and prevents automated integrated operation.

Method used

An optical injection molding part hot cutting machine was designed, which includes an operating platform, a hot cutting frame, a movable frame, a conveying component and a hot cutting mechanism, to realize the automatic feeding, hot cutting and unloading process of injection molding parts. The machine uses a movable plate and a hot cutting head for cutting and a robotic arm to realize automatic tray loading.

Benefits of technology

It enables automated and integrated operation of injection molded parts, improving processing efficiency, reducing manpower consumption, and ensuring safety and no waste scattering during the cutting process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an optical injection molding part hot cutting machine, which relates to the field of plastic injection molding equipment, and comprises a rack with an operation platform inside, a hot cutting frame arranged on the operation platform in a sliding manner, and a movable frame arranged on the operation platform along the axis of the hot cutting frame in a sliding manner, the operation platform is provided with a conveying assembly used for conveying injection molding parts to a cutting station and a hot cutting mechanism. The hot cutting mechanism comprises a cutting platform fixedly installed on the hot cutting frame, four vertical rods arranged on the operation platform in a four-corner mode, a hot cutting driving piece installed at the ends, away from the operation platform, of the vertical rods and a movable plate slidably arranged on the four vertical rods and connected with the hot cutting driving piece, and a waste material hole is formed in the middle of the cutting platform in a penetrating mode. A hot cutting head is installed at the bottom of the movable plate, and the transverse size of the hot cutting head is matched with the size of the waste hole. According to the hot cutting machine, the structure of the hot cutting machine is improved, the automation degree and the working efficiency of the hot cutting machine are improved, and the labor cost is reduced.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of plastic injection molding equipment, in particular to an optical injection molding part hot cutting machine. BACKGROUND

[0002] ‌The hot cutting machine is a mechanical equipment that uses concentrated heat energy to melt and separate materials, widely used in industrial sectors such as metal material blanking, part processing, waste disassembly, installation and removal work, suitable for various material cutting in metal processing and processing industry, as well as workpiece cutting and waste disassembly in construction site, etc. According to different use requirements, the hot cutting machine is also manufactured in different structures to meet the requirements of injection molding parts.

[0003] In actual manufacturing process, for small-sized injection molding parts, in order to reduce production steps and increase production, manufacturers often adopt the method of integrated injection molding of injection molding parts with the same shape, and then cutting by hot cutting machine. However, although the hot cutting operation can be automated, workers still need to perform feeding and discharging operations, which delays the processing process to some extent. CONTENT OF THE UTILITY MODEL

[0004] In order to improve the structure of the existing hot cutting machine in the prior art, so that it can automatically complete the integrated operation of feeding, hot cutting and discharging, and improve work efficiency, the present application provides an optical injection molding part hot cutting machine.

[0005] The optical injection molding part hot cutting machine provided by the present application adopts the following technical scheme:

[0006] An optical injection molding part hot cutting machine, comprising a rack with an operation platform inside, a hot cutting frame slidingly arranged on the operation platform, and a movable frame slidingly arranged on the operation platform along the axis of the hot cutting frame for receiving the injection molding parts after hot cutting, the movable frame is coaxial with the hot cutting frame, the operation platform is provided with a conveying assembly for feeding the injection molding parts to the cutting station, the operation platform is provided with a hot cutting mechanism, the hot cutting mechanism comprises a cutting platform fixedly installed on the hot cutting frame, four vertical rods arranged in a four-corner arrangement on the operation platform, a hot cutting driving member installed on the end of the vertical rod away from the operation platform, and a movable plate slidingly arranged on the four vertical rods and connected with the hot cutting driving member, a waste hole is formed in the middle of the cutting platform, a hot cutting head is installed at the bottom of the movable plate, and the transverse size of the hot cutting head is matched with the size of the waste hole.

[0007] Optionally, the hot cutting head is provided with a cutting groove communicated with the side close to the cutting platform along the length direction.

[0008] Optionally, the conveying assembly comprises a transverse cylinder vertically mounted at one end of the hot cutting frame away from the movable frame, and a longitudinal push rod mounted at one end of the transverse cylinder close to the hot cutting frame, two ends of the longitudinal push rod are respectively connected with a material clamping driving member and a longitudinal cylinder, and one end of the transverse cylinder away from the hot cutting frame is vertically mounted with an upper material placing manipulator for placing the injection molded part on the moving station of the transverse cylinder.

[0009] Optionally, the material clamping driving member comprises two movable clamping rods symmetrically and slidingly connected with one end of the longitudinal push rod, and the movable clamping rods are connected with a clamping cylinder for driving the movable clamping rods to move.

[0010] Optionally, a material tray is detachably mounted on the movable frame, and a lower material placing manipulator for placing the hot-cut injection molded part into the material tray is arranged at one end of the movable frame away from the hot cutting frame, and the lower material placing manipulator is slidingly arranged on the operation platform along the sliding direction of the movable frame.

[0011] Optionally, the lower material placing manipulator comprises slide rails, a driving cylinder and a vertical plate symmetrically arranged at two ends of the operation platform along the width direction, the vertical plate is symmetrically provided at the bottom with two slide seats, and the two slide seats are slidingly connected with the slide rails and drivingly connected with the driving cylinder, and the vertical plate is slidingly arranged along the length direction with a lower material clamping jaw for clamping the hot-cut injection molded part and placing it into the material tray.

[0012] Optionally, the transverse cylinder is a slide table cylinder, and a rotating seat for rotating the injection molded part to facilitate the two movable clamping rods to jointly clamp the injection molded part is arranged on the moving station of the transverse cylinder, and the injection molded part is placed on the rotating seat.

[0013] Optionally, rubber sleeves are fixedly mounted at positions close to the four corners at one end of the movable plate close to the hot cutting driving member, and the four rubber sleeves are slidingly sleeved on the four vertical rods.

[0014] In summary, the present application has at least one of the following beneficial technical effects:

[0015] The hot cutting machine of the present application can independently complete the processes of feeding, hot cutting and discharging of the injection molded part, and automatically pack the injection molded part after hot cutting and cooling, has high intelligent degree, and reduces manual operation;

[0016] The operation process of the present application is smooth, and the hot cutting process will not cause waste scattering, and will not damage the injection molded part, and has high safety. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 is the overall schematic view of the optical injection molded part hot cutting machine.

[0018] Figure 2 is the overall view of the hot cutting mechanism of the optical injection molding piece hot cutting machine.

[0019] Figure 3 is Figure 2 is an enlarged view at A in the middle.

[0020] Figure 4 is the overall schematic view of the conveying assembly of the optical injection molding piece hot cutting machine.

[0021] Figure 5 is the structural view of the discharging manipulator of the optical injection molding piece hot cutting machine.

[0022] Reference signs: 1, rack; 11, operation platform; 111, recycling hole; 2, hot cutting frame; 3, movable frame; 31, tray; 4, discharging manipulator; 41, sliding rail; 42, driving cylinder; 43, vertical plate; 431, sliding seat; 44, discharging clamping jaw; 5, conveying assembly; 51, transverse cylinder; 511, rotating seat; 52, longitudinal push rod; 53, feeding manipulator; 54, clamping driving part; 541, movable clamping rod; 542, clamping cylinder; 55, longitudinal cylinder; 6, hot cutting mechanism; 61, cutting platform; 611, waste hole; 62, vertical rod; 63, hot cutting driving part; 64, movable plate; 641, hot cutting head; 6411, cutting groove; 642, rubber sleeve. DETAILED DESCRIPTION

[0023] The following will be described in detail below Figures 1-5 The application will be further described in detail.

[0024] The application discloses an optical injection molding piece hot cutting machine.

[0025] Reference Figure 1 An optical injection molding piece hot cutting machine comprises a rack 1 with an operation platform 11 inside, a hot cutting frame 2 slidingly arranged on the operation platform 11, and a movable frame 3 slidingly arranged on the operation platform 11 along the axis of the hot cutting frame 2, and the hot cutting frame 2 and the movable frame 3 are coaxial. A tray 31 is detachably installed on the movable frame 3 and used for containing injection molding pieces after hot cutting. A discharging manipulator 4 is slidingly arranged on the operation platform 11 at an end away from the hot cutting frame 2 and used for clamping and placing the hot-cut injection molding pieces into the tray 31. A conveying assembly 5 is arranged on the operation platform 11 and used for conveying the injection molding pieces to be processed to a cutting station. A hot cutting mechanism 6 for hot cutting the injection molding pieces is arranged on the operation platform 11 at a position away from the movable frame 3, and the hot cutting mechanism 6 coincides with the hot cutting machine in the vertical direction when the injection molding pieces are hot cut.

[0026] Reference Figure 2Specifically, the hot cutting mechanism 6 comprises a cutting platform 61 fixedly installed on the hot cutting frame 2, four vertical rods 62 fixedly arranged on the operation platform 11, a hot cutting driving member 63 fixedly installed on the ends of the four vertical rods 62 away from the operation platform 11, and a movable plate 64 slidingly arranged on the four vertical rods 62. The four vertical rods 62 are arranged in a quadrilateral array at the end of the hot cutting frame 2 away from the movable frame 3 in the sliding direction, and serve as supports. The telescopic end of the hot cutting driving member 63 is fixedly connected with the movable plate 64, so as to drive the movable plate 64 to slide along the vertical rods 62. The hot cutting head 641 is installed on the side of the movable plate 64 close to the operation platform 11. The cutting platform 61 is provided with a waste hole 611 penetrating through the middle portion and used for allowing the cutting waste to pass through. The hot cutting head 641 is matched in size with the waste hole 611.

[0027] When the injection molded part is hot cut, the injection molded part is placed on the cutting platform 61. At this time, the hot cutting head 641 cuts the injection molded part along the middle portion under the action of the hot cutting driving member 63, so that two effective injection molded parts are separated from the connecting injection molded part in the middle portion. Then, the two effective injection molded parts are respectively left on the cutting platform 61 on both sides of the waste hole 611, and the connecting injection molded part is discharged through the waste hole 611.

[0028] It is worth mentioning that the recycling hole 111 is penetratingly arranged on the operation platform 11. When the hot cutting frame 2 is located at the cutting position, the waste hole 611 coincides with the recycling hole 111, so as to facilitate the recycling of the waste.

[0029] It should be noted that the hot cutting driving member 63 in the present application serves to drive the movable plate 64 to slide along the vertical rods 62. Any driving member capable of achieving this action, such as a pneumatic cylinder, a telescopic rod, an oil cylinder, etc., shall be included in the protection scope of the present application.

[0030] With reference to Figure 2 The side of the movable plate 64 close to the hot cutting driving member 63 is fixedly installed with four rubber sleeves 642, and the four rubber sleeves 642 are respectively slidingly connected with the four vertical rods 62, so as to serve as a protection function and prevent the movable plate 64 from colliding with the hot cutting driving member 63.

[0031] With reference to Figure 3 The hot cutting head 641 is provided with a cutting groove 6411 penetratingly arranged along the length direction, and the cutting groove 6411 is in communication with the side of the hot cutting head 641 away from the movable plate 64. The injection molded part to be hot cut comprises a connecting short rod and a blank symmetrically arranged on both sides of the injection molded part. When the injection molded part is hot cut, the connecting short rod will temporarily enter the cutting groove 6411, and will not be scattered, so as to improve the safety of the overall operation of the mechanism.

[0032] It should be noted that the blank and the connecting short rod formed in the injection molding part described in the embodiment are not only one injection molding part, but also a kind of injection molding parts with similar structure. The description of the injection molding part is not a limitation of the application scope.

[0033] With reference to Figure 4 Specifically, the conveying assembly 5 includes a transverse cylinder 51 vertically installed at the end of the hot cutting frame 2 away from the movable frame 3, and a longitudinal push rod 52 installed at the end of the transverse cylinder 51 close to the hot cutting frame 2. An upper loading manipulator 53 is arranged at the end of the transverse cylinder 51 away from the longitudinal cylinder 55 on the operation platform 11, which functions to receive the injection molding part and place it on the moving station of the transverse cylinder 51. The longitudinal push rod 52 is connected with a material clamping driving part 54 and a longitudinal cylinder 55 for driving the longitudinal push rod 52 at both ends. When the transverse cylinder 51 moves the injection molding part to the axis position of the hot cutting frame 2, the material clamping driving part 54 clamps the injection molding part and places it on the cutting platform 61 under the driving of the longitudinal cylinder 55.

[0034] Further, the material clamping driving part 54 specifically includes two movable clamping rods 541 symmetrically and slidingly connected with one end of the longitudinal push rod 52, and the two movable clamping rods 541 are commonly connected with a clamping cylinder 542 for driving the two movable clamping rods 541 to move closer to or farther away from each other. In addition, the centers of the two movable clamping rods 541 are located on the axis of the hot cutting frame 2, so that the two clamping rods can place the injection molding part on the cutting platform 61 at the central position perpendicular to the sliding direction.

[0035] With reference to Figure 4 Further, the transverse cylinder 51 is a slide cylinder, which has a faster response speed and can more conveniently carry the injection molding part. The moving station of the transverse cylinder 51 is provided with a rotating seat 511 for rotating the injection molding part, so that the two movable clamping rods 541 can smoothly clamp the injection molding part without colliding with the injection molding part.

[0036] With reference to Figure 5 Specifically, the unloading manipulator 4 includes slide rails 41 symmetrically and slidingly arranged at both ends of the operation platform 11 along the length direction of the operation platform 11, a driving cylinder 42, and a vertical plate 43. The lower two ends of the vertical plate 43 are symmetrically provided with two slide seats 431, and the two slide seats 431 are slidingly connected with the slide rails 41 and drivingly connected with the cylinder, respectively. A unloading clamping jaw 44 is slidingly arranged on the vertical plate 43 along the length direction, which functions to clamp the injection molding part and put the injection molding part into the tray 31.

[0037] The implementation principle of the optical injection molding part hot cutting machine according to the embodiment of the application is as follows:

[0038] After the injection molding piece is placed on the moving station of the horizontal air cylinder 51 by the feeding mechanical arm 53, the horizontal air cylinder 51 moves and drives the injection molding piece to move through the rotating seat 511 thereon. Then the two movable clamping rods 541 on the vertical push rod 52 are clamped to the injection molding piece under the drive of the clamping air cylinder 542, and the injection molding piece is placed on the cutting platform 61 through the pushing of the vertical air cylinder 55.

[0039] At this time, the movable plate 64 cuts the injection molding piece under the power of the hot cutting driving member 63, and the remaining two injection molding pieces are clamped and placed into the tray 31 by the discharging mechanical arm 4, so as to realize the integrated hot cutting and tray loading operation of the injection molding piece, greatly improve the hot cutting efficiency and reduce the labor consumption.

[0040] The above are the preferred embodiments of the present application, which do not limit the protection scope of the present application, so: any equivalent changes made on the structure, shape, principle of the present application should be covered within the protection scope of the present application.

Claims

1. An optical injection molding piece hot cutting machine, comprising a frame (1) with an operation platform (11) inside, a hot cutting frame (2) slidingly arranged on the operation platform (11), and a movable frame (3) slidingly arranged on the operation platform (11) along the axis of the hot cutting frame (2) and used for receiving the injection molding piece after hot cutting, the movable frame (3) being coaxial with the hot cutting frame (2), the operation platform (11) being provided with a conveying assembly (5) used for conveying the injection molding piece to a cutting station, and the operation platform (11) being provided with a hot cutting mechanism (6), characterized in that: The hot cutting mechanism (6) comprises a cutting platform (61) fixedly installed on the hot cutting frame (2), four vertical rods (62) arranged in a quadrilateral on the operation platform (11), a hot cutting driving member (63) installed at one end of the vertical rod (62) away from the operation platform (11), and a movable plate (64) slidably arranged on the four vertical rods (62) and connected with the hot cutting driving member (63), a waste hole (611) is formed in the middle of the cutting platform (61), a hot cutting head (641) is installed at the bottom of the movable plate (64), and the transverse size of the hot cutting head (641) is matched with the size of the waste hole (611).

2. An optical injection molding hot-cut machine according to claim 1, characterized in that: The hot cutting head (641) is longitudinally provided with a cutting groove (6411) in communication with the side close to the cutting platform (61).

3. An optical injection molding hot trim machine as defined in claim 2, characterized in that: The conveying assembly (5) comprises a transverse air cylinder (51) vertically installed at one end of the hot cutting frame (2) away from the movable frame (3), and a longitudinal push rod (52) installed at one end of the transverse air cylinder (51) close to the hot cutting frame (2), both ends of the longitudinal push rod (52) are respectively connected with a material clamping driving member (54) and a longitudinal air cylinder (55), and one end of the transverse air cylinder (51) away from the hot cutting frame (2) is vertically installed with a feeding manipulator (53) for placing the injection molded part on the moving position of the transverse air cylinder (51).

4. An optical injection molding hot trim machine as defined in claim 3, wherein: The material clamping driving member (54) comprises two movable clamping rods (541) symmetrically and slidably connected with one end of the longitudinal push rod (52), and the movable clamping rod (541) is connected with a clamping air cylinder (542) for driving the movable clamping rod (541) to move.

5. An optical injection molding hot trim machine as defined in claim 1, wherein: The movable frame (3) is detachably installed with a material tray (31), one end of the movable frame (3) away from the hot cutting frame (2) is provided with a discharging manipulator (4) for placing the hot-cut injection molded part into the material tray (31), and the discharging manipulator (4) is slidably arranged on the operation platform (11) along the sliding direction of the movable frame (3).

6. An optical injection molding hot trim machine according to claim 5, characterized in that: The discharging manipulator (4) comprises slide rails (41) symmetrically arranged at both ends of the operation platform (11) along the width direction, a driving air cylinder (42), and a vertical plate (43), two slide seats (431) are symmetrically arranged at the bottom of the vertical plate (43), the two slide seats (431) are respectively slidably connected with the slide rails (41) and drivingly connected with the driving air cylinder (42), and the vertical plate (43) is slidably arranged with a discharging clamping jaw (44) along the length direction for clamping and placing the hot-cut injection molded part into the material tray (31).

7. An optical injection molding hot trim machine as defined in claim 4, wherein: The transverse air cylinder (51) is a slide table air cylinder, and a rotating seat (511) for rotating the injection molded part so that the two movable clamping rods (541) can jointly clamp the injection molded part is arranged on the moving position of the transverse air cylinder (51), and the injection molded part is placed on the rotating seat (511).

8. An optical injection molding hot trim machine as defined in claim 1, wherein: The movable plate (64) is fixedly installed with rubber sleeves (642) near one end of the thermal cutting driving part (63) at positions close to the four corners, and the four rubber sleeves (642) are respectively slidably sleeved on the four vertical rods (62).