Adjustable telescope jig frame for illumination

By designing an adjustable telescope frame for illumination, the problem of stern base position changes caused by frame deformation was solved, enabling precise positioning and reuse, improving construction efficiency and safety, and reducing costs.

CN223631765UActive Publication Date: 2025-12-05DALIAN SHIPBUILDING INDUSTRY CO LTD
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Patent Information

Application Number
CN202423133694.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-12-05
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

In the existing technology, during the illumination process of the shaft and rudder system, the deformation of the illumination frame causes changes in the position of the stern base point, affecting the illumination accuracy and making it impossible to reuse, resulting in a waste of resources.

Method used

An adjustable telescope mount for illumination is designed, which uses components such as a support plate, adjustment unit, lifting screw, and braking device to achieve precise adjustment of the mount's height and position, and is reusable.

Benefits of technology

It improves illumination accuracy and production efficiency, reduces costs, enhances construction safety and efficiency, and facilitates cable laying and maintenance.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223631765U_ABST
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Abstract

An adjustable telescope jig frame for irradiation is characterized in that a supporting plate is arranged at the top of a bottom supporting frame, a middle unit is placed on the supporting plate and fixed through jackscrews arranged on the periphery, an adjusting unit is arranged above the middle unit and provided with an adjusting plate, and the adjusting plate and the middle unit are matched and fixed through a jacking lead screw and a jacking nut; the center of the upper surface of the adjusting plate is connected with a tire seat plate through a rotating bearing, and brake devices are arranged on the two sides of the rotating bearing and brake the rotating bearing. The device is easy to operate, high in flexibility, convenient to use by personnel and maintain daily, high in practicability, capable of achieving height adjustment of the bracket, capable of reducing use of a working vehicle, beneficial to improving the working efficiency and construction efficiency of a crane or a forklift, convenient to construct on site, beneficial to improving the construction efficiency and improving the pulling and releasing quality of a cable and capable of avoiding damage to the cable.
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Description

TECHNICAL FIELD

[0001] The present application belongs to the field of offshore ship design and construction, and particularly relates to an adjustable telescope cradle for lighting. BACKGROUND

[0002] Before the lighting of the shaft rudder system, a channel steel frame needs to be welded on the rudder hanging arm, and the stern base point is positioned on the channel steel frame by a total station instrument. In order to avoid the shaking of the lighting frame, a large number of angle steels need to be welded around the frame. Before the installation of the telescope, the position of the stern base point on the lighting frame is marked, and the telescope cradle plate is welded. Due to high-temperature deformation and other problems, the lighting frame is prone to deformation, which changes the position of the stern base point and affects the lighting accuracy. Due to the welding and cutting deformation, the lighting frame and the telescope cradle plate cannot be reused after use, resulting in a large waste. The present application designs an adjustable lighting telescope cradle. The tool can be used for accurate positioning of the stern base point, improving the production efficiency and the installation accuracy of the shaft rudder system. Due to the reusable characteristics, the purpose of reducing cost and increasing benefit is achieved. SUMMARY

[0003] To solve the above problems, the present application provides an adjustable lighting telescope cradle, which adopts the technical scheme of:

[0004] An adjustable lighting telescope cradle, the top of the bottom support frame is provided with a support plate, the middle unit is placed on the support plate and fixed by four top screws around, the upper part of the middle unit is provided with an adjusting unit, the adjusting unit is provided with an adjusting plate, the adjusting plate and the middle unit are fixed by a jack screw and a jack nut, a plurality of jack screws are arranged along the circumference of the adjusting plate, the jack screws penetrate the top plate of the adjusting plate and the middle unit in sequence and are fixed by nuts.

[0005] A rotating bearing and a cradle plate are arranged on the upper surface of the adjusting plate, the outer bearing of the rotating bearing is fixed with the adjusting plate, and the inner bearing is fixed with the cradle plate. Brake devices are arranged on the adjusting plate and on both sides of the rotating bearing, the brake devices are provided with brake bases which are fixed on the adjusting plate by bolts, brake rods penetrate the brake bases and are connected with brake nuts, the brake nuts are installed on the side of the brake base vertical plate close to the outer bearing, the brake pads on the brake plate are abutted on the outer bearing by rotating the brake nuts, the front end of the brake rod is fixed with an arc-shaped brake plate, and the curvature of the arc-shaped brake plate is matched with the curvature of the outer bearing.

[0006] The above-mentioned adjustable lighting telescope cradle is further provided with four top screw fixing plates which are arranged on the support plate and equidistantly along the circumference of the middle unit, the top screws penetrate the top screw fixing plates and are clamped on the side wall of the middle unit to fix the middle unit.

[0007] The adjustable lighting telescope cradle further comprises a reference plate fixed on the top of the seat plate.

[0008] The adjustable lighting telescope cradle further comprises a reinforcing leg arranged on the two sides of the bottom support frame, and the reinforcing leg is fixed with the bottom support frame through an eye plate.

[0009] The adjustable lighting telescope cradle further comprises four jacking lead screws arranged at equal intervals along the circumference of the adjusting plate, and two jacking nuts are arranged above and below the jacking lead screw penetrating the adjusting plate.

[0010] The adjustable lighting telescope cradle further comprises a gauge plate fixed on the seat plate through bolts.

[0011] The adjustable lighting telescope cradle further comprises rubber arranged on the surface of the brake plate, and the rubber is fixed on the brake plate through hexagonal bolts.

[0012] The adjustable lighting telescope cradle has the following advantages:

[0013] 1. The height of the bracket can be adjusted, the use of a work vehicle is reduced, and the work efficiency of a crane or a forklift and the construction efficiency are improved.

[0014] 2. The brake device is provided, the on-site construction is facilitated, and the safety of on-site construction is improved.

[0015] 3. The movement is quick and convenient, the construction efficiency is improved, the quality of cable pulling and laying is improved, and cable damage is avoided.

[0016] 4. The operation is simple, the flexibility is high, the personnel use and daily maintenance are facilitated, and the practicability is strong. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 is a structural schematic diagram of the present application;

[0018] Figure 2 is a structural schematic diagram of the brake device;

[0019] Figure 3 is a use schematic diagram of the present application;

[0020] 1-bottom support frame, 2-support plate, 3-intermediate unit, 4-top wire, 5-jacking lead screw, 6-jacking nut, 7-adjusting plate, 8-brake base, 9-seat plate, 10-rotary bearing, 11-reference plate, 12-reinforcing leg, 13-brake lever, 14-brake plate, 15-rubber, 16-brake nut. DETAILED DESCRIPTION

[0021] The invention will be further described with reference to the accompanying drawings.

[0022] like Figure 1 As shown, an adjustable telescope frame for illumination has a support plate on the top of the bottom support frame, a middle unit placed on the support plate and fixed by set screws around the perimeter, an adjustment unit above the middle unit with an adjustment plate, the adjustment plate and the middle unit being fixed by a lifting screw and a lifting nut, and multiple lifting screws arranged around the circumference of the adjustment plate, the lifting screws passing through the top plate of the adjustment plate and the middle unit in sequence and being fixed by nuts.

[0023] A rotary bearing and a tire seat plate are provided at the center of the upper surface of the adjusting plate. The outer bearing of the rotary bearing is fixed to the adjusting plate, and the inner bearing is fixed to the tire seat plate. A braking device that acts on the outer bearing is provided on the adjusting plate. The braking device consists of a brake plate, rubber, brake base, and brake nut.

[0024] A bottom support frame features an eyeplate for securing the detachable reinforcing legs. Four set screws around the top support plate allow for adjustment of the intermediate and adjusting units' forward, backward, left, and right displacement. The adjusting plate is connected to the intermediate unit via lifting bolts and nuts, allowing for free adjustment of the adjusting unit's vertical displacement. Braking devices are installed on both sides of the adjusting unit, secured to the unit with bolts. A rotary bearing and a mounting plate are located at the center of the adjusting plate's upper surface. The outer bearing of the rotary bearing is fixed to the adjusting plate, while the inner bearing is fixed to the mounting plate. The rotary bearing allows the adjusting plate to rotate freely. The mounting plate is used for temporarily fixing a reference plate or a telescope mount. An independent reference plate is also designed, which can be temporarily fixed to the mounting plate for aligning the stern base point.

[0025] like Figure 2 As shown, the braking device includes a brake base, which is bolted to the adjusting plate. The brake lever passes through the brake base and is secured with a brake nut. An arc-shaped brake plate is fixed to the front end of the brake lever, the curvature of which matches the curvature of the outer bearing. Rubber is laid on the surface of the brake plate, and the rubber is fixed to the brake plate with hexagonal bolts. Tightening the brake nut presses the braking device against the rubber, bringing it close to the rotating bearing and thus preventing the adjusting plate from rotating. The braking device is divided into two halves for easy disassembly, ensuring convenient replacement of easily worn parts such as rubber components. When the braking device is locked, it ensures that the adjusting plate will no longer rotate.

[0026] During assembly, first place the bottom support frame stably, then place the intermediate unit on the support plate, and install the lifting screw onto the intermediate unit using the lifting nut. Assemble the braking device beforehand and install it on both sides of the adjusting unit. Lift the adjusting unit as a whole, pass it through the lifting screw, and secure it with the lifting nut.

[0027] As Figure 2 shown, the use state of the application. The adjustable lighting telescope cradle is placed in the dock, so that the center height is consistent with the axis height. The detachable reinforcing legs on the bottom support frame ensure its stability. The reference plate is connected to the tire seat plate of the adjustment unit by bolts, so that the reference cross scale line on the reference plate is aligned with the tire seat plate reference scale line on the adjustment unit. The center point of the reference plate should be the center of the tire seat plate check circle on the adjustment unit. Adjust the displacement of the middle unit and the adjustment unit front and back and left and right by the top screw on the bottom support frame. Rotate the jack nut according to the height from the ground to the axis to make the adjustment unit height reach the appropriate position. Rotate the adjustment unit to ensure that the tire seat plate plane on it is basically parallel to the stern tube rear end surface, so that the center point of the reference plate is basically consistent with the axis. Lock the brake device, and the adjustment unit will not rotate at this time. Place the total station target center on the reference plate, so that the target center is consistent with the center point on the reference plate. Use the laser (stern base point) emitted by the total station to coincide with the center point of the reference plate. If there is a displacement deviation in height and front and back, it can be adjusted again. After adjustment, lock the top screw nut on the jack screw, and the displacement of the entire adjustment unit height, front and back, left and right, and circumferential direction will not change. Remove the reference plate and install the telescope frame. Use the drawing needle on the telescope frame to check the tire seat plate check circle on the adjustment unit, so as to ensure that the center of the telescope frame coincides with the stern base point, and then make the telescope center coincide with the bow base point, so as to determine the shafting position and perform shaft rudder lighting work. The advantages of the application are quick and simple to use, which can effectively improve the lighting accuracy and ensure the accuracy of the shaft rudder system installation. In addition, due to its reusable and replaceable parts, the cost is reduced.

Claims

1. An adjustable telescope frame for illumination, characterized in that, The top of the bottom support frame is provided with a support plate, the middle unit is placed on the support plate and fixed through four top screws arranged around, the top of the middle unit is provided with an adjusting unit, the adjusting unit is provided with an adjusting plate, the adjusting plate is fixed with the middle unit through a jacking screw and a jacking nut, a plurality of jacking screws are arranged along the circumference of the adjusting plate, the jacking screws penetrate the adjusting plate and the top plate of the middle unit in sequence and are fixed through nuts; A rotary bearing and a pillow block are arranged on the upper surface of the adjusting plate, the outer bearing of the rotary bearing is fixed with the adjusting plate, the inner bearing is fixed with the pillow block, brake devices are arranged on the adjusting plate and on both sides of the rotary bearing, the brake devices are provided with brake bases, the brake bases are fixed on the adjusting plate through bolts, brake rods pass through the brake bases and are connected with brake nuts, the brake nuts are installed on the side of the brake base vertical plate close to the outer bearing, the brake pads on the brake plates are abutted on the outer bearing by rotating the brake nuts, the front ends of the brake rods are fixed with arc-shaped brake plates, the curvature of the arc-shaped brake plates is matched with the curvature of the outer bearing.

2. The adjustable photofarmer's cradle of claim 1 wherein: Four top screw fixing plates are arranged on the support plate and equidistantly along the circumference of the middle unit, the top screws pass through the top screw fixing plates and are clamped on the side wall of the middle unit to fix the middle unit.

3. The adjustable photometric telescope cradle of claim 1, wherein: The pillow block is arranged vertically, and a reference plate is fixed on the top of the pillow block.

4. The adjustable photofarmer's cradle of claim 1 wherein: The bottom support frame is provided with reinforcing legs on both sides, and the reinforcing legs are fixed with the bottom support frame through eye plates.

5. The adjustable phototube cradle of claim 1 wherein, Four jacking screws are arranged equidistantly along the circumference of the adjusting plate, the jacking screws penetrate the adjusting plate and are matched with two jacking nuts in the upper and lower directions; the jacking screws penetrate the top plate of the middle unit and are matched with two jacking nuts in the upper and lower directions.

6. The adjustable photometric telescope cradle of claim 1, wherein: The reference plate is fixed on the pillow block through bolts.

7. The adjustable photometric telescope cradle of claim 1, wherein: Rubber is laid on the surface of the brake plate and fixed on the brake plate through hexagonal bolts.