Winding machine facilitating discharging
By designing an auxiliary unloading mechanism on the winding machine, and utilizing the combination of chute, slider, threaded sleeve and arc-shaped support plate, the force requirements and safety risks of unloading heavy coils are solved, and the effect of convenient unloading is achieved.
Patent Information
- Application Number
- CN202423261990.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Existing winding machines require lifting of the heavy coiled material during unloading, posing a safety risk and increasing the force required for unloading.
An auxiliary unloading mechanism was designed, comprising a servo drive motor, a lead screw, a threaded tube, an air spring, and an arc-shaped support plate. Through the cooperation of the chute and the slider and the rotation of the threaded sleeve, the roller core is unlocked and the material moves straight, reducing the force required for unloading, and the material is supported by the arc-shaped support plate.
This allows for smooth unloading without fully lifting the coil, reducing the difficulty and safety risks of unloading and saving manpower.
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Figure CN223632736U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a winding machine unloading operation auxiliary equipment technical field, concretely relates to a winding machine convenient for unloading. BACKGROUND
[0002] The winding machine is the material receiving part of the material winding production line, and is mainly responsible for winding raw materials into material winding through mechanical rotation.
[0003] In the winding process, the internal winding degree of the material winding is usually designed to be in a slack state, and the external winding is in a tight state, and the purpose is to facilitate the smooth extraction of the material winding from the winding roller during unloading; however, the inventor found in actual observation that although the roller core has been treated to be "loose inside and tight outside", due to the heavy weight of the material winding after winding, the material winding needs to be lifted during dragging to realize the smooth extraction of the material winding during dragging, and because the material winding is heavy, the lifting action not only increases the strength required for unloading, but also has the safety risk of heavy object falling.
[0004] And in view of the problems encountered in the unloading operation of the winding machine described above, the person skilled in the art proposes a winding machine convenient for unloading. INVENTION CONTENTS
[0005] The utility model aims at providing a winding machine convenient for unloading to solve the deficiencies in the background art.
[0006] And in order to solve the drawbacks and defects described in the background art, the utility model provides the following technical scheme: a machine base, a rack arranged on the top of the machine base, and a winding roller assembly installed on the rack, and an auxiliary unloading mechanism arranged on the top surface of the machine base;
[0007] The winding roller assembly includes a baffle, a winding roller fixed to the right side wall of the baffle, and a roller core sleeved on the outer ring of the winding roller, and a plurality of first sliding blocks are fixed to the inner wall of the roller core, and a plurality of sliding grooves matched with the first sliding blocks are arranged on the outer surface of the winding roller;
[0008] The auxiliary unloading mechanism includes a servo drive motor, a lead screw installed on the output shaft of the servo drive motor, and a threaded tube arranged on the outer ring of the lead screw, and a hollow tube is fixed to the top surface of the threaded tube, and a movable column is movably arranged in the inner cavity of the hollow tube, and an arc-shaped supporting plate for supporting the material is arranged at the top end of the movable column, and a gas bag spring connected with the bottom end of the movable column is fixed in the inner cavity of the hollow tube.
[0009] As a preferred scheme of the utility model, the left side wall of the baffle is connected with the output shaft of the driving motor on the rack.
[0010] As a preferred scheme of the utility model, the right section of the winding roller is provided with a thread, and the inner cavity side wall of the thread sleeve is provided with a screw thread matched with the thread.
[0011] As a preferred scheme of the utility model, the auxiliary unloading mechanism further comprises a base fixed on the top surface of the machine base, and the shell bottom of the servo drive motor is fixed on the top surface of the base by screws.
[0012] As a preferred scheme of the utility model, the auxiliary unloading mechanism further comprises a sliding rail mounted on the top surface of the machine base, and the rail of the sliding rail is provided with a second sliding block.
[0013] As a preferred scheme of the utility model, the top surface of the second sliding block is fixed with a fixed block, and the top surface of the fixed block is fixedly connected with the bottom surface of the threaded pipe.
[0014] As a preferred scheme of the utility model, a cavity for the up-and-down movement of the movable column is formed in the inside of the hollow pipe, and the bottom end of the air bag spring is fixed on the bottom side wall of the hollow pipe inner cavity, and the top end is fixed on the bottom surface of the movable column.
[0015] As a preferred scheme of the utility model, the front and rear edges of the arc-shaped supporting plate are chamfered, and the top of the arc-shaped supporting plate has an arc-shaped side in contact with the material surface wound on the roller core.
[0016] In the above technical scheme, the technical effects and advantages provided by the utility model are as follows:
[0017] In the technical scheme, the sliding groove on the winding roller cooperates with the first sliding block on the roller core, and the cooperation between the thread on the winding roller and the thread sleeve, so that when the winding roller winds and takes down the material, the roller core can be unlocked by rotating the thread sleeve, and the sliding groove and the first sliding block can make the roller core be taken down flatly; at the same time, the arc-shaped supporting plate lifting the material is driven to move left and right by the sleeve on the lead screw, so that the worker can take down the roller core and the material, so that the worker does not need to completely lift the material, and the strength required for dragging the material is saved. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical scheme in the embodiments or prior art, the drawings needed in the embodiments will be briefly introduced below, and obviously, the drawings in the following description are only some embodiments described in the utility model, and other drawings can be obtained by those skilled in the art according to these drawings.
[0019] Figure 1 It is a schematic view of the winding machine device and the auxiliary unloading mechanism.
[0020] Figure 2The exploded view of the winding roller in the winding machine;
[0021] Figure 3 The exploded view of the auxiliary unloading mechanism installed at the bottom of the winding machine.
[0022] BRIEF DESCRIPTION OF DRAWINGS
[0023] 1, machine base; 2, machine frame; 3, winding roller assembly; 31, baffle; 32, winding roller; 33, chute; 34, thread; 35, threaded sleeve; 36, first sliding block; 37, roller core; 4, auxiliary unloading mechanism; 41, base; 42, servo drive motor; 43, fixed block; 44, second sliding block; 45, threaded tube; 46, air bag spring; 47, movable column; 48, arc-shaped supporting plate; 49, hollow tube; 410, lead screw; 411, sliding rail. DETAILED DESCRIPTION
[0024] In order to make the technical scheme and implementation of the present application more clearly explained and described, the following describes several preferred specific embodiments for implementing the technical scheme of the present application.
[0025] The following description is merely exemplary in nature and is not intended to limit the disclosure, application and uses. It should be understood that in all the drawings, the same or similar reference signs indicate the same or similar parts and features. The various drawings only schematically represent the concepts and principles of the embodiments of the present disclosure, and do not necessarily show the specific dimensions and their proportions of the various embodiments of the present disclosure. In particular parts of the specific drawings, the relevant details or structures of the embodiments of the present disclosure may be exaggerated in a manner to illustrate the embodiments of the present disclosure. The disclosures of the various publications, patents and published patent specifications referred to herein are incorporated by reference in their entirety, and the technical scheme of the present application will be described clearly and completely in conjunction with the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application.
[0026] The embodiments in the present application include:
[0027] Referring to the drawings accompanying the specification Figure 1 shown;
[0028] The machine base 1, the machine frame 2 arranged on the top of the machine base 1, and the winding roller assembly 3 installed on the machine frame 2, and the auxiliary unloading mechanism 4 arranged on the top surface of the machine base 1.
[0029] Referring to the drawings accompanying the specification Figure 2 shown;
[0030] The roll assembly 3 comprises a baffle 31, a winding roll 32 fixed on the right side wall of the baffle 31, and a roll core 37 sleeved on the outer ring of the winding roll 32, and a plurality of first sliding blocks 36 are fixed on the inner cavity side wall of the roll core 37, and a plurality of sliding grooves 33 adapted to the first sliding blocks 36 are arranged on the outer surface of the winding roll 32.
[0031] The left side wall of the baffle 31 is connected with the output shaft of the driving motor on the rack 2; the right section of the winding roll 32 is provided with a thread 34, and the inner cavity side wall of the thread sleeve 35 is provided with a screw thread adapted to the thread 34.
[0032] Specifically, after the winding roll 32 finishes winding the material, the thread sleeve 35 on the right section of the winding roll 32 is unscrewed, and the first sliding blocks 36 in the roll core 37 cooperate with the sliding grooves 33 on the winding roll 32, which can keep the straightness during the dragging of the material and the roll core 37, and does not need to completely lift the roll core 37 and the material on the surface of the roll core 37, and relies on the sliding property of the sliding grooves 33 and the first sliding blocks 36 to reduce the force required for unloading.
[0033] Referring to the drawings Figure 3 shown in the specification;
[0034] The auxiliary unloading mechanism 4 comprises a servo driving motor 42, a lead screw 410 installed on the output shaft of the servo driving motor 42, and a threaded tube 45 arranged on the outer ring of the lead screw 410, and a hollow tube 49 is fixed on the top surface of the threaded tube 45, a movable column 47 is movably arranged in the inner cavity of the hollow tube 49, an arc-shaped supporting plate 48 is arranged on the top end of the movable column 47 for supporting the material, and an air bag spring 46 is fixed in the inner cavity of the hollow tube 49 and connected with the bottom end of the movable column 47.
[0035] The auxiliary unloading mechanism 4 further comprises a base 41 fixed on the top surface of the machine base 1, and the bottom of the shell of the servo driving motor 42 is fixed on the top surface of the base 41 by screws; the auxiliary unloading mechanism 4 further comprises a sliding rail 411 installed on the top surface of the machine base 1, and a second sliding block 44 is arranged on the track of the sliding rail 411; a fixed block 43 is fixed on the top surface of the second sliding block 44, and the top surface of the fixed block 43 is fixedly connected with the bottom surface of the threaded tube 45.
[0036] Specifically, when the roll core 37 is dragged and moves outward, the outer surface of the material is supported by the arc-shaped supporting plate 48, and the threaded tube 45 is moved by the lead screw 410, so that the arc-shaped supporting plate 48 moves the material along the axis direction of the winding roll 32, and further reduces the difficulty of unloading under the lifting action of the arc-shaped supporting plate 48.
[0037] The inside of the hollow pipe 49 is provided with a chamber for the up-and-down movement of the movable column 47, and the bottom end of the air bag spring 46 is fixed to the bottom side wall of the inside of the hollow pipe 49, and the top end is fixed to the bottom surface of the movable column 47; the front and rear edges of the arc-shaped supporting plate 48 are chamfered, and the top of the arc-shaped supporting plate 48 has an arc-shaped side in contact with the material surface wound on the roller core 37.
[0038] In the description of the present application, unless otherwise explicitly specified and limited, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance; unless otherwise specified or explained, the term "a plurality of" means two or more; the terms "connection", "fixing" and the like should be understood in a broad sense, for example, "connection" can be fixed connection, can also be detachable connection; can be directly connected, can also be indirectly connected through an intermediate medium. For ordinary skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0039] In the description of the present application, it should be understood that the "up", "down", "left", "right" and other orientation words described in the embodiments of the present application are described from the angle shown in the drawings, and should not be understood as limiting the embodiments of the present application. In addition, in the context, it should also be understood that when referring to one element connected to another element "on" or "under", it can be directly connected to another element "on" or "under", or indirectly connected to another element "on" or "under" through an intermediate element.
[0040] The above only describes some exemplary embodiments of the present application by way of illustration, without doubt, for ordinary skilled in the art, the described embodiments can be modified in various ways without departing from the spirit and scope of the present application. Therefore, the above drawings and description are illustrative in nature, and should not be understood as limiting the scope of protection of the claims of the present application.
Claims
1. A reel-up facilitating unloading, characterized by: It comprises a base (1), a frame (2) arranged on the top of the base (1), and a winding roller assembly (3) mounted on the frame (2), and an auxiliary discharging mechanism (4) is arranged on the top surface of the base (1); The winding roller assembly (3) comprises a baffle (31), a winding roller (32) fixed on the right side wall of the baffle (31), and a roller core (37) sleeved on the outer ring of the winding roller (32), and a plurality of first sliding blocks (36) are fixed on the inner cavity side wall of the roller core (37), and a plurality of sliding grooves (33) matched with the first sliding blocks (36) are arranged on the outer surface of the winding roller (32). The auxiliary discharging mechanism (4) comprises a servo drive motor (42), a lead screw (410) mounted on the output shaft of the servo drive motor (42), and a threaded tube (45) arranged on the outer ring of the lead screw (410), and a hollow tube (49) is fixed on the top surface of the threaded tube (45), and a movable column (47) is movably arranged in the inner cavity of the hollow tube (49), and an arc-shaped supporting plate (48) for supporting the material is arranged on the top end of the movable column (47), and a gas bag spring (46) connected with the bottom end of the movable column (47) is fixed in the inner cavity of the hollow tube (49).
2. A reel-up for facilitating the unloading of material according to claim 1, characterized in that: The left side wall of the baffle (31) is connected with the output shaft of the driving motor on the frame (2).
3. A reel-up for facilitating unloading according to claim 1, characterized in that: The right section of the winding roller (32) is provided with a thread (34), and the inner cavity side wall of the threaded sleeve (35) is provided with a screw thread matched with the thread (34).
4. A reel-off machine facilitating unloading according to claim 1, characterized in that: The auxiliary discharging mechanism (4) further comprises a base (41) fixed on the top surface of the base (1), and the bottom of the shell of the servo drive motor (42) is fixed on the top surface of the base (41) by screws.
5. A roll packer for facilitating the removal of the roll according to claim 1, wherein: The auxiliary discharging mechanism (4) further comprises a slide rail (411) mounted on the top surface of the base (1), and a second sliding block (44) is arranged on the rail of the slide rail (411).
6. A reel-off machine facilitating unloading according to claim 5, characterized in that: The top surface of the second sliding block (44) is fixed with a fixed block (43), and the top surface of the fixed block (43) is fixedly connected with the bottom surface of the threaded tube (45).
7. A roll packer for facilitating the removal of the roll according to claim 1, wherein: The inside of the hollow tube (49) is provided with a cavity for the up-and-down movement of the movable column (47), and the bottom end of the gas bag spring (46) is fixed on the inner cavity bottom side wall of the hollow tube (49), and the top end is fixed on the bottom surface of the movable column (47).
8. A roll packer for facilitating the removal of the roll according to claim 1, characterized in that: The front and rear edges of the arc-shaped supporting plate (48) are chamfered, and the top of the arc-shaped supporting plate (48) has an arc-shaped side in contact with the surface of the wound material on the roller core (37).