Double-magnetic-ring inductance tap shaping mechanism

Abstract

The utility model relates to the technical field of network transformer winding machines, and discloses a double-magnetic-ring inductance tap shaping mechanism which comprises a mounting bottom plate, a limiting assembly is arranged on the mounting bottom plate, a wire clamping assembly and a wire twisting clamping hand assembly are arranged on the two sides of the limiting assembly respectively, a wire separating assembly is arranged on the side of the wire twisting clamping hand assembly, and a wire winding assembly is arranged on the wire separating assembly. The stranded wire clamping hand assembly is slidably connected to the mounting bottom plate through a moving assembly, the stranded wire clamping hand assembly comprises a mounting base, a driving air cylinder connected to the mounting base, a hollow motor and a linkage wire clamping module, and an output shaft of the driving air cylinder penetrates through the hollow motor to be connected with the linkage wire clamping module; the limiting assembly comprises a rotating motor and a limiting clamping hand connected to the output end of the rotating motor, the rotating motor is fixedly connected to the lower portion of the mounting bottom plate, and a clamping groove with an opening in the upper end is formed in the limiting clamping hand.

Description

TECHNICAL FIELD

[0001] The utility model relates to network transformer winding machine technical field especially relates to a double magnetic ring inductance tap shaping mechanism. BACKGROUND

[0002] Transformer is the device that utilizes the principle of electromagnetic induction to change AC voltage, and the main components are primary coil, secondary coil and core (magnetic core).

[0003] In the existing network transformer manufacturing process, the network transformer as the main electronic component of network equipment needs to wind T1 magnetic ring and T2 magnetic ring, and since the wire tap after winding T1 magnetic ring needs to be twisted, then T2 magnetic ring winding is carried out, so as to realize the winding of double magnetic ring inductance, and the double magnetic ring inductance has enameled wire head on both sides, in order to carry out tap shaping on one side of the double magnetic ring inductance, the double magnetic ring inductance tap shaping mechanism is designed by the researchers in the field. SUMMARY

[0004] The utility model solves the technical problem that the prior art lacks, and provides a double magnetic ring inductance tap shaping mechanism, which is convenient for tap shaping on one side of the double magnetic ring inductance after winding.

[0005] The technical scheme of the utility model is as follows: a double magnetic ring inductance tap shaping mechanism, including installation bottom plate, the installation bottom plate is provided with limiting assembly, the limiting assembly two sides are provided with wire clamping assembly and wire twisting clamp hand assembly, the wire twisting clamp hand assembly side is provided with branch line assembly, the wire twisting clamp hand assembly is slidably connected on the installation bottom plate through the moving assembly, the wire twisting clamp hand assembly includes drive cylinder, hollow motor and linkage wire clamping module, the hollow motor output end is connected with the linkage wire clamping module through the rotary head, the drive cylinder output shaft passes through the hollow motor and is connected with the linkage wire clamping module, the branch line assembly is arranged between the limiting jig and the clamp hand, the limiting assembly includes rotary motor and limiting clamp hand connected at the rotary motor output end, the rotary motor is fixedly connected below the installation bottom plate, the limiting clamp hand is provided with the clamping groove with the upper end opening.

[0006] From the above scheme can be known that the limiting assembly is limited to the double magnetic ring inductance through the clamping groove on the limiting clamp hand, the wire clamping assembly is used for clamping the wire head on one side of the double magnetic ring inductance, the wire twisting clamp hand assembly is driven by the driving cylinder to clamp the wire head on one side of the double magnetic ring inductance, and then the hollow motor is used for clamping and rotating the wire head on the other side of the double magnetic ring inductance, the moving assembly is used for driving the wire twisting clamp hand assembly to approach or move away from the limiting clamp hand, so that the tap of the wire package on the double magnetic ring inductance is facilitated, and the wire distribution assembly is used for realizing wire distribution.

[0007] The wire distribution assembly comprises a lock block, a linear motor, a clamp cylinder and two groups of brushes arranged opposite to each other, the bottom of the lock block is fixedly connected to the mounting bottom plate through a mounting block, the linear motor is fixedly connected to the side of the lock block, the output shaft of the linear motor is connected to the clamp cylinder through the lock block, and the brushes are connected to the output end of the clamp cylinder through a brush fixing block. Therefore, the linear motor is used for driving the brushes to realize feeding motion, the brush fixing block is used for realizing the installation of the brushes, and the clamp cylinder is used for driving the opening and closing actions of the two groups of brushes to realize the shaping of the double magnetic ring coil tap.

[0008] The moving assembly comprises a stepping motor, a synchronous wheel set and a synchronous belt, the stepping motor is fixedly connected to the bottom of the mounting bottom plate, the synchronous wheel set is connected to the output end of the stepping motor, the synchronous belt is arranged on the synchronous wheel set, the wire twisting clamp hand assembly is fixedly connected to the synchronous belt through a belt pressing block connector, and the wire twisting clamp hand assembly is slidably connected to the mounting bottom plate through a slide rail. Therefore, the stepping motor drives the synchronous wheel set to rotate to realize synchronous transmission of the synchronous belt, and the wire twisting clamp hand assembly moves linearly along with the synchronous belt through the belt pressing block connector.

[0009] The wire clamping assembly comprises a wire clamping cylinder and two groups of clamping rubber blocks arranged on the output end of the wire clamping cylinder, the limiting clamp hand is connected to the output end of the rotating motor through a limiting mounting seat, and the wire clamping cylinder is connected to the rotating motor through a cylinder connecting piece. Therefore, the wire clamping assembly drives the clamping rubber blocks through the wire clamping cylinder to clamp the wire package on one side of the double magnetic ring inductance.

[0010] The linkage thread clamping module comprises a rotary chuck, a rotary head transversely arranged in the rotary chuck, a connecting plate and a thread clamping block, the rotary chuck is connected to the output end of the hollow motor, the output shaft of the driving cylinder is connected to the rotary head by extending out of the mounting hole of the rotary chuck, a bearing is arranged between the output shaft and the rotary chuck, two groups of the connecting plates are respectively hinged to the two ends of the rotary head, the other end of the connecting plate is hinged to the middle part of the thread clamping block, and the end of the thread clamping block is connected with a rubber clamping block.

[0011] An adjustable connecting through slot is arranged on the cylinder connecting plate, and the thread clamping cylinder is fixedly connected to the cylinder connecting plate by inserting a fastener into the adjustable connecting through slot. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 is a structural schematic view of the utility model;

[0013] Figure 2 is a structural schematic view of another view of the utility model;

[0014] Figure 3 is a structural schematic view of the thread separating assembly;

[0015] Figure 4 is a structural schematic view of the limiting assembly;

[0016] Figure 5 is a structural schematic view of the thread twisting clamping hand assembly. DETAILED DESCRIPTION

[0017] The technical solutions in the embodiments of the utility model will be clearly and completely described in combination with the drawings in the embodiments of the utility model.

[0018] As Figures 1 to 5The utility model discloses a double magnetic ring inductance tap shaping mechanism, including installation bottom plate 1, be provided with limit component 2 on installation bottom plate 1, the both sides of limit component 2 are provided with wire clamping assembly 3 and stranded wire clamp hand assembly 4 respectively, stranded wire clamp hand assembly 4 side is provided with branch line component 5, stranded wire clamp hand assembly 4 is connected on installation bottom plate 1 through moving component 6 sliding, stranded wire clamp hand assembly 4 includes mounting seat 40, drive cylinder 41 connected on mounting seat 40, hollow motor 42 and linkage wire clamping module, drive cylinder 41 output shaft passes through hollow motor 42 and is connected with linkage wire clamping module, limit component 2 includes rotary motor 21 and the limit clamp hand 22 of connecting in rotary motor 21 output, rotary motor 21 fixedly connected below installation bottom plate 1, be provided with the clamping groove 221 of the upper end opening on limit clamp hand 22.

[0019] Branch line component 5 includes lock matching block 51, linear motor 52, jaw cylinder 53 and two groups of brush 54 that are oppositely arranged, lock matching block 51 bottom is fixedly connected on installation bottom plate 1 through mounting block 55, linear motor 52 is fixedly connected in the side of lock matching block 51, linear motor 52 output shaft passes through lock matching block 51 and is connected with jaw cylinder 53, brush 54 is connected on the output end of jaw cylinder 53 through brush fixed block 55.

[0020] Moving component 6 includes stepper motor 61, synchronous wheel group 62 and synchronous belt 63, stepper motor 61 is fixedly connected on installation bottom plate 1 bottom, synchronous wheel group 62 is connected on the output end of stepper motor 61, synchronous belt 63 is covered on synchronous wheel group 62, stranded wire clamp hand assembly 4 is fixedly connected on synchronous belt 63 through belt pressure block connecting piece 48, stranded wire clamp hand assembly 4 is connected on installation bottom plate 1 sliding through slide rail 7.

[0021] Wire clamping assembly 3 includes wire clamping cylinder 31 and two groups of clamping rubber block 32 that are arranged on the output end of wire clamping cylinder 31, limit clamp hand 22 is connected with rotary motor 21 output end through limit mounting seat 23, wire clamping cylinder 31 is connected with rotary motor 21 through cylinder connecting piece 33.

[0022] The linkage wire clamping module comprises a rotary chuck 43, a rotary head 44 transversely arranged in the rotary chuck 43, connecting plates 45 and wire clamping blocks 46, the rotary chuck 43 is connected to the output end of the hollow motor 42, the output shaft of the driving cylinder 41 extends out of the mounting hole 431 in the rotary chuck 43 and is connected to the rotary head 44, bearings are arranged between the output shaft and the rotary chuck 43, two groups of the connecting plates 45 are respectively hinged to the two ends of the rotary head 44, the other end of the connecting plate 45 is hinged to the middle of the wire clamping block 46, and the end of the wire clamping block 46 is connected with a rubber clamping block 47.

[0023] An adjustable connecting groove 331 is arranged on the cylinder connecting plate 33, and the wire clamping cylinder 31 is fixedly connected with the cylinder connecting plate 33 by inserting a fastener in the adjustable connecting groove 331.

[0024] The working process of the utility model is as follows: the winding completed double magnetic ring inductor is placed on the limiting clamp hand 22 by the feeding mechanical hand, the connecting wire between the two magnetic rings is clamped on the clamping groove 221, the double magnetic ring is respectively located at the two sides of the limiting clamp hand 22, the wire head on one side is located between the clamping rubber blocks 32, the wire clamping cylinder 31 drives the opening and closing of the two groups of clamping rubber blocks 32 to realize the clamping of the wire head on one side, the rotating motor 21 drives the double magnetic ring inductor to rotate by a certain angle, the wire clamping assembly 3 and the wire twisting clamp hand assembly 4 are respectively located at the two sides of the limiting clamp hand 22, the output shaft of the driving cylinder 41 drives the rotary head 44 to extend, the connecting plates 45 hinged at the two sides of the rotary head 44 drive the wire clamping blocks 46 to fold to clamp the wire head on the other side, the stepping motor 61 drives the synchronous wheel set 62 to rotate, so that the wire twisting clamp hand assembly 4 moves away from the limiting clamp hand 22 along the synchronous belt 63 to move linearly, so as to move the clamped wire package backward to arrange the wire, in the moving process, the shortest wire is released, the clamping jaw cylinder 53 drives the drive 54 to fold to brush out the shortest wire, the linear motor 52 drives the brush 54 to move to draw the shortest wire, the hollow motor 42 drives the wire head after drawing to rotate to twist the wire, so that the double magnetic ring inductor is drawn and shaped.

[0025] Finally, it should be emphasized that the above description does not limit the utility model, for those skilled in the art, the utility model can have various changes and modifications, any modification, equivalent replacement, improvement, etc. within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A dual magnetic ring inductor tap shaping mechanism, characterized by: The utility model provides a kind of wire installation device, including installation base plate (1), the installation base plate (1) is provided with limiting assembly (2), the limiting assembly (2) is provided with wire clamping assembly (3) and wire clamp hand assembly (4) respectively on both sides, wire clamp hand assembly (4) side is provided with branch assembly (5), limiting assembly (2) is slidably connected on installation base plate (1) by moving assembly (6), wire clamp hand assembly (4) includes mounting seat (40), drive cylinder (41) connected on mounting seat (40), hollow motor (42) and linkage wire clamping module, drive cylinder (41) output shaft passes through hollow motor (42) and is connected with linkage wire clamping module, limiting assembly (2) includes rotating motor (21) and limiting clamp hand (22) connected on the output end of rotating motor (21), rotating motor (21) is fixedly connected below installation base plate (1), limiting clamp hand (22) is provided with the clamping groove (221) of upper end opening.

2. A dual magnetic ring inductor tap shaping mechanism according to claim 1, characterized in that: The wire clamp hand assembly (4) includes a mounting seat (40), a drive cylinder (41) connected to the mounting seat (40), a hollow motor (42), and a linkage wire clamping module.

3. A dual magnetic ring inductor tap shaping mechanism according to claim 1, characterized in that: The moving assembly (6) includes a stepping motor (61), a synchronous wheel set (62), and a synchronous belt (63).

4. A dual magnetic ring inductor tap shaping mechanism according to claim 1, characterized in that: The wire clamp hand assembly (4) is fixedly connected to the synchronous belt (63) through a belt pressing block connector (48), and is slidably connected to the installation base plate (1) through a sliding rail (7). The wire clamp assembly (3) includes a wire clamping cylinder (31) and two sets of clamping rubber blocks (32) provided on the output end of the wire clamping cylinder (31). The limiting clamp hand (22) is connected to the output end of the rotating motor (21) through a limiting mounting seat (23), and the wire clamping cylinder (31) is connected to the rotating motor (21) through a cylinder connecting sheet (33).

5. A dual magnetic ring inductor tap shaping mechanism according to claim 1, characterized in that: The linkage thread clamping module comprises a rotary chuck (43), a rotary head (44) transversely arranged in the rotary chuck (43), a connecting plate (45) and a thread clamping block (46), the rotary chuck (43) is connected to the output end of the hollow motor (42), the output shaft of the driving cylinder (41) is connected to the rotary head (44) by extending out of the mounting hole (431) of the rotary chuck (43), a bearing is arranged between the output shaft and the rotary chuck (43), two groups of the connecting plates (45) are respectively hinged to the two ends of the rotary head (44), the other end of the connecting plate (45) is hinged to the middle part of the thread clamping block (46), and the end of the thread clamping block (46) is connected with a rubber clamping block (47).

6. A dual magnetic ring inductor tap shaping mechanism according to claim 4, characterized in that: An adjustable connecting through slot (331) is arranged on the cylinder connecting plate (33), and the thread clamping cylinder (31) is fixedly connected with the cylinder connecting plate (33) by inserting a fastener into the adjustable connecting through slot (331).

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