Network transformer pin winding equipment

Abstract

The utility model discloses a network transformer pin winding device in the technical field of pin winding machines. The network transformer pin winding device comprises a device body, and a machine frame is installed at the upper end of the device body. The cross beam is mounted in the middle of the upper end of the rack; the sliding device is arranged on the cross beam; the winding device is connected to the lower part of the sliding device; a socket is mounted at the upper end of the positioning platform; and a moving device. And the equipment can continuously perform winding work, so that the production efficiency is remarkably improved. And the equipment adopts an accurate mechanical transmission and positioning system, so that the accuracy and the consistency of the winding process are ensured. Manual operation is reduced through automatic equipment, and the labor intensity of workers is reduced; the labor cost is reduced, the production efficiency is improved, the personal error is reduced, the consistency and the reliability of products are improved, an operator can operate the device only through simple training, and the operation process is simplified. And material waste is reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of foot winding machine, concretely to a network transformer foot winding equipment. BACKGROUND

[0002] In the traditional network transformer foot winding equipment processing process, usually rely on manual operation or semi-automated equipment. These devices have the following problems: low efficiency: manual operation speed is slow, production efficiency is low, it is difficult to meet the large-scale production demand. The precision is not high: the precision of manual winding is difficult to guarantee, leading to uneven product quality. Labor intensity is big: long time manual operation consumes the physical and mental energy of workers, influences work sustainability. Therefore, the utility model provides a network transformer foot winding equipment. UTILITY MODEL CONTENT

[0003] The utility model is aimed at providing a network transformer foot winding equipment, solve the problem raised in the above background technique.

[0004] In order to realize the above-mentioned purpose, the utility model provides the following technical scheme: a network transformer foot winding equipment, including equipment body, the upper end of equipment body is installed with rack;

[0005] Crossbeam, the crossbeam is installed in the upper end middle part of rack;

[0006] Sliding device, the sliding device is arranged on crossbeam;

[0007] Winding device, the winding device is connected below sliding device, the sliding device is used to drive winding device, and the winding device is used to wind wire harness;

[0008] Positioning platform, the positioning platform is arranged in the upper end middle part of equipment body, the upper end of positioning platform is installed with socket, and the positioning platform is used to position transformer when processing;

[0009] Moving device, the moving device is arranged in the lower end of positioning platform, and the moving device is used to drive positioning platform.

[0010] As the further optimization of the technical scheme, the sliding device includes sleeve and transmission assembly, the transmission assembly is installed on the inner side of sleeve and crossbeam, and the sleeve is sleeved on the crossbeam.

[0011] As the further optimization of the technical scheme, the sliding device further includes telescopic assembly installed at the lower end of sleeve, the lower end of telescopic assembly is installed winding device, the winding device includes wire hanging disc, wire guide wheel and winding needle, the upper end of wire hanging disc is connected to the lower end of sleeve, the wire guide wheel is installed equidistantly on wire hanging disc in several groups, and the winding needle is installed at the lower end of wire hanging disc.

[0012] As a further optimization of the technical solution, the upper middle part of the positioning platform is provided with a mounting groove, and a moving device is mounted in the mounting groove. The moving device comprises a sliding rail, a sliding groove, a first power device, a lead screw, a second power device and a rotating device. The sliding rail is mounted in the mounting groove. The sliding groove is arranged on the sliding rail. The first power device is mounted in the mounting groove. The lead screw is mounted at one end of the first power device. The first power device drives the lead screw to rotate. The lower end of the second power device is provided with a sliding block. The lower end of the sliding block is slidably connected to the sliding groove. The lead screw drives the sliding block.

[0013] As a further optimization of the technical solution, the upper end of the second power device is connected with a rotating device. The upper end of the rotating device is connected to the lower end of the positioning platform. The rotating device drives the positioning platform to rotate. The upper middle part of the device body is also provided with a supporting seat. The supporting seat is also provided with a mounting groove. The positioning platform is arranged above the supporting seat.

[0014] As a further optimization of the technical solution, the size of the positioning platform is smaller than the size of the device body.

[0015] Compared with the prior art, the network transformer winding device has the following beneficial effects:

[0016] Improving production efficiency: through automatic control, the equipment can continuously work, significantly improving production efficiency. Improving winding accuracy: the equipment adopts precise mechanical transmission and positioning system to ensure the accuracy and consistency of the winding process. Reducing labor intensity: automatic equipment reduces manual operation, reduces the labor intensity of workers and improves the working environment. Reducing production cost: automatic equipment can reduce labor cost, improve production efficiency and reduce overall production cost. Improving product quality: automatic winding reduces human error, improves product consistency and reliability. Flexibility and adaptability: the equipment design considers the winding needs of different models of transformers, which can adapt to different products by adjusting parameters, improving the flexibility and adaptability of the equipment. Simple operation: the equipment is equipped with operation buttons and control system, and the operator only needs simple training to operate, simplifying the operation process. Reducing material waste: precise winding process reduces wire waste and improves material utilization. Improving safety: reducing the opportunity for workers to directly contact dangerous equipment components reduces the safety risk of the workplace. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 The structure of the utility model is shown in the figure;

[0018] Figure 2 The structure of the utility model is shown in the figure;

[0019] Figure 3 It is the structural schematic view of the transmission assembly of the utility model;

[0020] Figure 4 It is the structural schematic view of the moving device of the utility model;

[0021] Figure 5 It is the schematic view of the working state of the equipment of the utility model.

[0022] In the figure: 1, equipment body; 2, rack; 3, crossbeam; 5, sleeve; 7, hanging wire disc; 8, wire guide wheel; 9, winding needle; 10, support seat; 101, sliding rail; 102, first power device; 103, sliding block; 104, sliding slot; 107, screw rod; 108, second power device; 109, mounting groove; 11, positioning platform; 13, socket. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0024] Embodiment:

[0025] Please refer to Figures 1 to 5 The embodiment provides a technical scheme: a network transformer winding device, comprising an equipment body 1, the upper end of the equipment body 1 is provided with a rack 2;

[0026] Crossbeam 3, the crossbeam 3 is installed in the upper end of the rack 2 middle part;

[0027] Sliding device, the sliding device is arranged on the crossbeam 3;

[0028] Winding device, the winding device is connected below the sliding device, the sliding device is used to drive the winding device, and the winding device is used to wind the wire harness;

[0029] Positioning platform 11, the positioning platform 11 is arranged in the upper end of the equipment body 1 middle part, the upper end of the positioning platform 11 is provided with a socket 13, and the positioning platform 11 is used for positioning the transformer during processing;

[0030] Moving device, the moving device is arranged at the lower end of the positioning platform 11, and the moving device is used to drive the positioning platform 11.

[0031] More specifically,

[0032] In particular implementation: the sliding device includes a sleeve 5 and a transmission assembly, the transmission assembly is installed on the inner side of the sleeve 5 and the crossbeam 3, the sleeve 5 is sleeved on the crossbeam 3, the transmission assembly includes a rack 4, a first gear 42, a second gear 43 and a first motor 41, the first motor 41 is installed on the inner side of the sleeve 5, the first gear 42 is installed on the output end of the first motor 41 and drives the second gear 43 to rotate, the second gear 43 is fixed in the sleeve 5 through a shaft and one side of the second gear 43 engages the rack 4, so that when the first motor 41 works, the sleeve 5 can slide along the crossbeam 3 to move, completing the work of winding the transformer back and forth, the first motor 41 is a forward and reverse motor, driven by the operation button on the equipment body 1.

[0033] In particular implementation: the sliding device further includes a telescopic assembly installed at the lower end of the sleeve 5, the telescopic assembly includes a pneumatic cylinder 6, the output end of the pneumatic cylinder 6 is connected to the upper end of a hanging wire disc 7, the lower end of the telescopic assembly is installed with a winding device, the winding device includes the hanging wire disc 7, a wire guide wheel 8 and a winding needle 9, the upper end of the hanging wire disc 7 is connected to the lower end of the sleeve 5, the wire guide wheel 8 is installed equidistantly in several groups on the hanging wire disc 7, and the winding needle 9 is installed at the lower end of the hanging wire disc 7. When the pneumatic cylinder 6 outputs, the hanging wire disc 7 and the winding needle 9 at the lower end are driven to approach the transformer to be processed at the lower end, and the winding work of the transformer is completed together with the rotation and movement of the positioning platform 11.

[0034] In particular implementation: the upper end of the positioning platform 11 is provided with a mounting groove 109, a moving device is installed in the mounting groove 109, the moving device includes a sliding rail 101, a sliding groove 104, a first power device 102, a lead screw 107, a second power device 108 and a rotating device, the sliding rail 101 is installed in the mounting groove 109, the sliding groove 104 is arranged on the sliding rail 101, the first power device 102 is installed in the mounting groove 109, the lead screw 107 is installed at one end of the first power device 102, the first power device 102 works to drive the lead screw 107 to rotate, the lower end of the second power device 108 is provided with a sliding block 103, the lower end of the sliding block 103 is slidably connected to the sliding groove 104, and the lead screw 107 is screwed with the sliding block 103 to drive it. The first power device 102 is a forward and reverse servo motor, which works to drive the lead screw 107 to rotate and drive the sliding block 103 to slide along the sliding groove 104, and the second power device 108 (also a forward and reverse servo motor) at the upper end also slides along the sliding groove 104, thereby the winding work of the transformer is completed together with the sliding device and the winding device.

[0035] In specific implementation: the upper end of the second power device 108 is connected with a rotating device, the upper end of the rotating device is connected to the lower end of the positioning platform 11, the rotating device drives the positioning platform 11 to rotate, at the same time, the second power device 108 works to make the second gear 106 connected to the upper end rotate, the third gear 105 meshed with the inner side of the second gear 106 also rotates, the top of the upper end of the third gear 105 is fixedly connected with the positioning platform 11, and then the positioning platform 11 continuously rotates and slides on the upper end of the equipment body 1 to cooperate with the sliding device, the winding device and the moving device to complete the winding processing of the transformer.

[0036] In specific implementation: the upper end of the equipment body 1 is further provided with a support seat 10, the middle part of the support seat 10 is also provided with a mounting groove 109, and the positioning platform 11 is arranged above the support seat 10, so that the lower end of the positioning platform 11 has space to rotate and move.

[0037] In specific implementation: the size of the positioning platform 11 is smaller than that of the equipment body 1, so that the positioning platform 11 has enough rotating and sliding space on the upper end surface of the equipment body 1 to complete the winding processing work of the transformer.

[0038] It is worth noting that the network transformer winding device also comprises sensors and an intelligent control system, which are respectively: a lifting origin sensor: installed on the rack, used for sensing the lifting origin of the winding assembly during winding work, and ensuring the accurate resetting of the winding assembly during winding reciprocation. A winding origin sensor: installed on the socket 9 of the winding assembly, used for sensing the rotation initial point of the winding needle, ensuring the fixed rotation angle of the winding needle during winding, and ensuring the accuracy of winding. A lead recognition device: comprising an image acquisition device and an image recognition module, used for identifying the lead state below the electric tweezers, and the output end is connected to the controller. In specific implementation, it is installed on the cross beam of the equipment body 1. An electric control device: a PLC controller: used for controlling the automatic process of the equipment, including feeding, winding, tail cleaning, finished product sorting, material collecting and the like. An HMI (human-machine interface): used for interacting with the operator, controlling and monitoring the running state of the equipment. An electromagnet: embedded in the clamping piece of the socket 9, used for controlling the opening and closing of the clamping piece, and the clamping piece is used for clamping the transformer. A controller: connected to the electromagnet.

[0039] These sensors and electric control devices work together to realize the automation and intelligent operation of the network transformer winding device, improve the production efficiency and product quality, and reduce the maintenance cost. Through the application of these high-precision sensors and electric control systems, the device can realize the effect of preventing mistakes, and ensure the stability and reliability of the production process.

[0040] Working principle:

[0041] The device body 1 is the basic structure of the whole device, the crossbeam 3 is installed in the middle of the upper end of the rack 2. The first motor 41 is installed inside the sleeve 5, which drives the first gear 42, and then drives the second gear 43 to rotate, the second gear 43 engages the rack 4, so that the sleeve 5 slides along the crossbeam 3, realizes the back and forth winding work of the transformer. The first motor 41 is a forward and reverse motor, which is controlled by the operation button on the device body 1. When the air cylinder 6 outputs, it drives the hanging wire disc 7 and the winding needle 9 to approach the transformer to be processed, cooperates with the rotation and movement of the positioning platform 11, and completes the winding work of the transformer. The winding needle 9 is installed at the lower end of the hanging wire disc 7 to wind the transformer. The first power device 102 is a forward and reverse servo motor, which drives the screw rod 107 to rotate when working, so that the sliding block 103 slides along the sliding groove 104, and then drives the second power device 108 to slide along the sliding groove 104. The second power device 108 is also a forward and reverse servo motor, the upper end is connected to the rotating device, the upper end of the rotating device is connected to the lower end of the positioning platform 11, and the rotating device drives the positioning platform 11 to rotate. At the same time, the second power device 108 works to make the second gear 106 rotate, the inside of the second gear 106 engages the third gear 105 to rotate, the third gear 105 is fixedly connected to the upper end of the positioning platform 11, and the rotation and sliding of the positioning platform 11 on the upper end of the device body 1 are realized. As described above, the network transformer winding device realizes accurate winding of the transformer through the cooperative work of the sliding device, the telescopic assembly, the winding device, the positioning platform 11 and the moving device. The sleeve 5 slides along the crossbeam 3 through motor control, the air cylinder 6 controls the extension and retraction of the hanging wire disc 7 and the winding needle 9, and the servo motor controls the rotation and sliding of the positioning platform 11, which realizes efficient and accurate winding of the transformer.

[0042] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to the embodiments without departing from the principles and spirits of the present application, the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A network transformer winding device characterized in that: a device body (1) is provided, an upper end of the device body (1) is provided with a rack (2); a crossbeam (3) is provided on the middle of the upper end of the rack (2); a sliding device is provided on the crossbeam (3); a winding device is connected below the sliding device, the sliding device is used to drive the winding device, and the winding device is used to wind a wire harness; a positioning platform (11) is provided on the middle of the upper end of the device body (1), an upper end of the positioning platform (11) is provided with a socket (13), and the positioning platform (11) is used to position a transformer during processing; a moving device is provided on the lower end of the positioning platform (11), and the moving device is used to drive the positioning platform (11).

2. A network transformer winding apparatus according to claim 1, wherein: The sliding device comprises a sleeve (5) and a transmission assembly, the transmission assembly is installed on the inner side of the sleeve (5) and the crossbeam (3), and the sleeve (5) is sleeved on the crossbeam (3).

3. A network transformer winding apparatus according to claim 2, wherein: The sliding device further comprises a telescopic assembly installed on the lower end of the sleeve (5), a winding device is installed on the lower end of the telescopic assembly, the winding device comprises a wire hanging disc (7), a wire guide wheel (8) and a winding needle (9), the upper end of the wire hanging disc (7) is connected to the lower end of the sleeve (5), a plurality of groups of the wire guide wheel (8) are installed at equal intervals on the wire hanging disc (7), and the winding needle (9) is installed on the lower end of the wire hanging disc (7).

4. A network transformer winding apparatus according to claim 3, wherein: The upper end of the positioning platform (11) is provided with a mounting groove (109), the moving device is installed in the mounting groove (109), the moving device comprises a sliding rail (101), a sliding groove (104), a first power device (102), a lead screw (107), a second power device (108) and a rotating device, the sliding rail (101) is installed in the mounting groove (109), the sliding groove (104) is arranged on the sliding rail (101), the first power device (102) is installed in the mounting groove (109), the lead screw (107) is installed at one end of the first power device (102), the first power device (102) is used to drive the lead screw (107) to rotate, the lower end of the second power device (108) is provided with a sliding block (103), the lower end of the sliding block (103) is slidably connected into the sliding groove (104), and the lead screw (107) is screwed with the sliding block (103) to drive the sliding block (103).

5. A network transformer winding apparatus according to claim 4, wherein: The upper end of the second power device (108) is connected with the rotating device, the upper end of the rotating device is connected to the lower end of the positioning platform (11), the rotating device is used to drive the positioning platform (11) to rotate, the upper end of the device body (1) is further provided with a support seat (10), the middle of the support seat (10) is also provided with a mounting groove (109), and the positioning platform (11) is arranged above the support seat (10).

6. A network transformer winding apparatus according to claim 5, wherein: The size of the positioning platform (11) is smaller than the size of the device body (1).

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