Air inlet filtering device of air compressor

By designing a filter cleaning system for the air compressor intake filtration device, an electric telescopic rod and scraper are used to clean impurities on the filter surface, solving the filter cleaning problem and improving the filtration effect.

CN223648002UActive Publication Date: 2025-12-09JIANGSU JIELI KINETIC ENERGY TECH CO LTD
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Patent Information

Application Number
CN202423243741.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-12-09
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

Existing air compressor intake filtration devices cannot effectively clean the filter screen, resulting in a decrease in filtration efficiency.

Method used

An air compressor intake filtration device was designed, comprising a treatment box, a filter screen, a cleaning roller, and a collection box. An electric telescopic rod drives a scraper to clean impurities on the surface of the filter screen and collects the impurities into the collection box, thereby achieving deep cleaning of the filter screen.

Benefits of technology

It enables quick disassembly and thorough cleaning of the filter, improves subsequent filtration efficiency, and avoids the impact of impurities and dust on the filtration process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an air compressor inlet air filtering device which comprises a processing box, a controller arranged on the side face of the processing box, an air inlet pipe penetrating through one end of the processing box, an air outlet pipe penetrating through one end, away from the air inlet pipe, of the processing box, a plurality of supporting legs arranged below the processing box, and a collecting box movably connected to the lower surface of the processing box. Limiting devices are movably connected to the two ends of the collecting box, a filter screen is arranged in the treatment box, a first connecting plate is arranged below the filter screen, a U-shaped plate is movably connected to the lower portion of the connecting plate, a placing groove is formed between the U-shaped plate and the treatment box in a penetrating mode, a second connecting plate is arranged above the filter screen, and limiting blocks are movably connected to the two sides of the lower end of the second connecting plate; cleaning rollers are movably connected below the limiting blocks, fixing devices are arranged on the two sides of the upper end of the second connecting plate, a connecting groove is formed in the upper portion of the treatment box in a penetrating mode, and two limiting grooves are symmetrically formed in the side, close to the air outlet pipe, of the connecting groove. When in use, the filter screen can be cleaned and also can be disassembled and overhauled.
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Description

Technical Field

[0001] This utility model belongs to the technical field of air compressor devices, and in particular relates to an air compressor intake filter device. Background Technology

[0002] An air compressor is a device used to compress gases. Air compressors are similar in construction to water pumps. Most air compressors are reciprocating piston type, using rotating vanes or a rotating screw to generate strong air pressure, which absorbs and compresses outside air. However, because air often contains many fine particles, it needs to be filtered before entering the air compressor.

[0003] Existing filtration methods for air intake in air compressors mainly use filter screens to filter the air. However, in these existing filter screens, impurities and dust accumulate on the surface during filtration. These devices cannot perform deep cleaning of the filter screens, which affects the subsequent filtration effect. Utility Model Content

[0004] The purpose of this invention is to provide an air compressor intake filtration device to solve the problem that existing filtration devices cannot perform deep cleaning of the filter screen.

[0005] This utility model achieves the above-mentioned objectives through the following technical solution: It includes a processing box, a controller located on the side of the processing box, an air inlet pipe extending through one end of the processing box, an air outlet pipe extending through the end of the processing box away from the air inlet pipe, several support legs located below the processing box, a collection box movably connected to the lower surface of the processing box, limit devices movably connected to both ends of the collection box, a filter screen inside the processing box, a first connecting plate located below the filter screen, a U-shaped plate movably connected below the first connecting plate, a placement groove extending through the U-shaped plate and the processing box, and a second... The connecting plate has limit blocks movably connected to both sides of its lower end. Cleaning rollers are movably connected below each limit block. Fixing devices are provided on both sides of the upper end of the second connecting plate. A connecting groove is provided through the top of the treatment box. Two limit grooves are symmetrically provided on the side of the connecting groove near the air outlet pipe. Two first fixing grooves are symmetrically provided through the upper end of the second connecting plate. Electric telescopic rods are symmetrically provided at both ends of the treatment box. Scrapers are provided on the side of the electric telescopic rods near the treatment box. A movable circular groove is provided between the electric telescopic rods and the treatment box. Threaded grooves are provided on both sides of the lower end of the treatment box.

[0006] Furthermore, the collection box includes a collection box body, the upper surface of the collection box body is provided with a collection groove, one side of the collection groove is provided with a sealing groove, and the side of the collection groove away from the sealing groove is symmetrically provided with a movable groove. A movable plate is tightly and movably connected inside the movable groove, one side of the movable plate is provided with a pull plate, and the upper end of the side of the movable plate away from the pull plate is provided with a limiting and fixing plate.

[0007] Furthermore, the upper end of the collection box body is located inside the placement groove and the two are tightly and movably connected. The movable plate is tightly and movably connected to the sealing groove and the movable groove, and the movable plate matches the sealing groove and the movable groove. The limiting and fixing plate is located inside the collection groove and on the side of the sealing groove. The length and width of the movable plate are greater than the length and width of the collection groove. The pull plate is located outside the collection groove. The surface of the movable plate is tightly and movably connected to the uppermost part of the collection groove.

[0008] Furthermore, the limiting device includes a first limiting plate, a second limiting plate is provided on the side of the first limiting plate, a movable circular groove is provided through the upper end of the second limiting plate, and a threaded post is provided on the side of the movable circular groove.

[0009] Furthermore, the movable circular groove is located on the side of the threaded groove, and the threaded post is matched with the movable circular groove and the threaded groove. The first limiting plate is located below the collection box and the two are movably connected. The second limiting plate is located on both sides of the collection box body and the two are movably connected.

[0010] Furthermore, the fixing device includes a fixing block, a moving groove is provided on the side of the fixing block, a first fixing circular groove is provided on the side of the moving groove, a second fixing circular groove is provided through the moving groove on the side away from the first fixing circular groove, a first fixing cylinder is movably connected inside the second fixing circular groove, one end of the first fixing cylinder is provided through the second fixing groove, and a second fixing cylinder is movably connected inside the second fixing groove.

[0011] Furthermore, the second fixing grooves are all located directly above the limiting grooves, the second fixing cylinders all match the limiting grooves and are movably connected, the upper sides of the second connecting plate are all located inside the moving grooves and are movably connected, the first fixing grooves are all located on the sides of the second fixing grooves and are the same size, and the first fixing cylinder matches the first fixing groove and is movably connected.

[0012] Furthermore, the U-shaped plate is fixedly connected to the processing box, and the first connecting plate is located in the groove above the U-shaped plate.

[0013] Furthermore, the lower end of the second connecting plate is located inside the processing box, the upper end of the second connecting plate is located outside the processing box, and the second connecting plate is located inside the connecting groove and the two are tightly and movably connected.

[0014] Furthermore, the electric telescopic rods are all located outside the processing box and are fixedly connected to it, the scrapers are all located inside the processing box, the movable circular grooves are all tightly and movably connected to the electric telescopic rod body, and the cleaning rollers are all fixedly connected to the processing box.

[0015] Beneficial effects: This utility model is reasonably designed and has the following beneficial effects:

[0016] 1. In this utility model, when disassembling the filter screen, the second fixing cylinder is first removed from the limiting groove and the second fixing groove, and then the first fixing cylinder is removed from the second fixing groove, the first fixing groove and the first fixing groove. Then, the filter screen can be pulled out of the processing box through the upper end of the second connecting plate. At the same time as the filter screen is pulled out, the cleaning rollers on both sides of the upper end will perform the first cleaning of the filter screen, which will scrape off the impurities and dust on both sides of the filter screen for the first time. After removal, the filter screen can be further cleaned. This allows for quick disassembly of the filter screen and also allows for deep and thorough cleaning or maintenance of the filter screen, resulting in better subsequent filtration effect.

[0017] 2. The controller controls the electric telescopic rod to drive the scraper to collect the impurities and dust scraped off from the bottom of the treatment box. The dust is then collected into the collection box through the placement trough. This allows the impurities and dust falling from the bottom of the collection box 1 to be processed, avoiding adverse effects in the subsequent filtration process. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a diagram of the internal structure of this utility model;

[0020] Figure 3 This is a front sectional view of the present invention;

[0021] Figure 4 This is an exploded view of the present invention;

[0022] Figure 5 This is an exploded view of the present invention from another perspective;

[0023] Figure 6 This is an exploded view of the fixing device of this utility model;

[0024] Figure 7 This is an exploded view of the collection box of this utility model.

[0025] In the diagram: 1-Processing box, 2-Controller, 3-Inlet pipe, 4-Outlet pipe, 5-Support leg, 6-Collection box, 7-Limiting device, 8-Filter screen, 9-First connecting plate, 10-U-shaped plate, 11-Placement groove, 12-Limiting block, 13-Cleaning roller, 14-Fixing device, 15-Second connecting plate, 16-Connecting groove, 17-Limiting groove, 18-First fixing groove, 19-Electric telescopic rod, 20-Scraper, 21-Moving circular groove, 22-Threaded groove;

[0026] 61-Collection box body, 62-Collection groove, 63-Sealing groove, 64-Movable groove, 65-Movable plate, 66-Pull plate, 67-Limiting and fixing plate, 71-First limiting plate, 72-Second limiting plate, 73-Movable circular groove, 74-Threaded column, 141-Fixing block, 142-Moving groove, 143-First fixing circular groove, 144-Second fixing circular groove, 145-First fixing column, 146-Second fixing groove, 147-Second fixing column. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0028] Combination Figures 1 to 7 An air compressor intake filtration device is shown, comprising a processing box 1, a controller 2 on the side of the processing box 1, an intake pipe 3 passing through one end of the processing box 1, an outlet pipe 4 passing through the other end of the processing box 1 away from the intake pipe 3, several support legs 5 at the bottom of the processing box 1, a collection box 6 movably connected to the lower surface of the processing box 1, and limit devices 7 movably connected to both ends of the collection box 6, a filter screen 8 inside the processing box 1, a first connecting plate 9 below the filter screen 8, a U-shaped plate 10 movably connected below the first connecting plate 9, a placement groove 11 passing through the U-shaped plate 10 and the processing box 1, and a second connecting plate 15 above the filter screen 8. Both sides of the lower end of the second connecting plate 15 are movably connected to limit blocks 12, and cleaning rollers 13 are movably connected below the limit blocks 12. Both sides of the upper end of the second connecting plate 15 are provided with fixing devices 14. A connecting groove 16 is provided through the upper part of the treatment box 1. Two limit grooves 17 are symmetrically provided on the side of the connecting groove 16 near the air outlet pipe 4. Two first fixing grooves 18 are symmetrically provided through the upper end of the second connecting plate 15. Electric telescopic rods 19 are symmetrically provided at both ends of the treatment box 1. Scrapers 20 are provided on the side of the electric telescopic rods 19 near the treatment box 1. A movable circular groove 21 is provided through the electric telescopic rods 19 and the treatment box 1. Threaded grooves 22 are provided on both sides of the lower end of the treatment box 1.

[0029] The collection box 6 includes a collection box body 61. A collection groove 62 is provided on the upper surface of the collection box body 61. A sealing groove 63 is provided on one side of the collection groove 62. A movable groove 64 is symmetrically provided through the collection groove 62 on the side away from the sealing groove 63. A movable plate 65 is tightly and movably connected inside the movable groove 64. A pull plate 66 is provided on one side of the movable plate 65. A limiting and fixing plate 67 is provided at the upper end of the movable plate 65 on the side away from the pull plate 66. The upper end of the collection box body 61 is located inside the placement groove 11, and the two are tightly and movably connected. The movable plate 65 and... The sealing groove 63 and the movable groove 64 are tightly and movably connected, and the movable plate 65 matches the sealing groove 63 and the movable groove 64. The limiting and fixing plate 67 is located inside the collection groove 62 and on the side of the sealing groove 63. The length and width of the movable plate 65 are greater than the length and width of the collection groove 62. The pull plate 66 is located on the outside of the collection groove 62. The surface of the movable plate 65 is tightly and movably connected to the top of the collection groove 62. The collection box 6 can be used with the scraper to collect and treat the dust and impurities inside the treatment box 1 to avoid affecting the subsequent filtration effect.

[0030] The limiting device 7 includes a first limiting plate 71, a second limiting plate 72 on the side of the first limiting plate 71, a movable circular groove 73 penetrating through the upper end of the second limiting plate 72, and threaded posts 74 on the side of the movable circular groove 73. The movable circular groove 73 is located on the side of the threaded groove 22, and the threaded posts 74 are matched with the movable circular groove 73 and the threaded groove 22. The first limiting plate 71 is located below the collection box 6 and the two are movably connected. The second limiting plate 72 is located on both sides of the collection box body 61 and the two are movably connected. The limiting device 7 can provide a limiting support for the collection box 6, so that the collection box 6 can be easily disassembled and installed during subsequent use.

[0031] The fixing device 14 includes a fixing block 141. A movable groove 142 is provided on the side of the fixing block 141. A first fixing circular groove 143 is provided on the side of the movable groove 142. A second fixing circular groove 144 extends through the movable groove 142 away from the first fixing circular groove 143. A first fixing cylinder 145 is movably connected inside the second fixing circular groove 144. One end of the first fixing cylinder 145 extends through the second fixing groove 146. A second fixing cylinder 147 is movably connected inside the second fixing groove 146. The second fixing grooves 146 are all located within a certain... Above the positioning groove 17, the second fixed cylinders 147 all match the limiting grooves 17 and are movably connected. The upper sides of the second connecting plate 15 are both located inside the moving groove 142 and are movably connected. The first fixed grooves 18 are all located on the side of the second fixed circular groove 144 and are the same size. The first fixed cylinder 145 matches the first fixed circular groove 143 and is movably connected. The fixing device 14 can make the filter screen 8 easy to remove from the processing box 1 for inspection or cleaning through the cooperation of the second connecting plate 15.

[0032] The U-shaped plate 10 is fixedly connected to the processing box 1. The first connecting plate 9 is located in the groove above the U-shaped plate 10. The lower end of the second connecting plate 15 is located inside the processing box 1, and the upper end of the second connecting plate 15 is located outside the processing box 1. The second connecting plate 15 is located inside the connecting groove 16 and the two are tightly and movably connected. The U-shaped plate and the second connecting plate 15 can fix the filter screen 8 in the processing box 1, which is convenient for filtration.

[0033] All electric telescopic rods 19 are located outside the treatment box 1 and are fixedly connected to it. All scrapers 20 are located inside the treatment box 1. All movable circular grooves 21 are tightly and movably connected to the electric telescopic rods 19. All cleaning rollers 13 are fixedly connected to the treatment box 1. The electric telescopic rods, together with the scrapers, can clean the bottom of the treatment box 1. The cleaning rollers 13 can clean both sides of the filter screen during the filter screen removal process, thereby improving the subsequent filtration effect.

[0034] Working Principle: In use, this invention first introduces air through the intake pipe 3, then filters it through the filter screen 8 in the processing box 1, and finally exhausts it through the outlet pipe 4. After a period of use, the filter screen needs to be disassembled and cleaned to improve subsequent filtration. When disassembling the filter screen, first remove the second fixing cylinder 147 from the limiting groove 17 and the second fixing groove 146, then remove the first fixing cylinder 145 from the second fixing groove 144, the first fixing groove 18, and the first fixing groove 143. Then, the filter screen 8 can be pulled out of the processing box 1 through the upper end of the second connecting plate 15. Simultaneously, the cleaning rollers 13 on both sides of the upper end of the filter screen 8 perform the first cleaning, scraping away impurities and dust on both sides. After removal, the filter screen 8 can be further cleaned to enhance subsequent filtration. Before cleaning and installing the filter screen 8, the controller first controls the electric telescopic rod to drive the scraper 20 to collect the impurities and dust scraped from the bottom of the processing box 1, making the dust... Dust is collected into the collection box 6 through the placement groove 11. When collecting dust, the movable plate 65 is first pulled out by the pull plate 66, so that the limiting fixing plate 67 is close to the side of the movable groove 64. The limiting fixing plate 67 can limit and fix the movable plate 65 to ensure that the movable plate 65 will not fall off. After the dust at the bottom of the treatment box 1 is collected, the movable plate 65 is fixed inside the sealing groove 63 by the pull plate 66. This can prevent the gas from being discharged from the placement groove 11 without filtration in the subsequent filtration process. After the collection box 6 is full, it can be disassembled and cleaned by the limiting device 7. When disassembling, first remove the threaded column 74 from the threaded groove 22 and the movable circular groove 73, and then remove the first limiting plate and the second limiting plate to remove the collection box 6. The impurities and dust inside the collection box 6 can then be treated. When installing the collection box 6, the operation is reversed. The connection method between the electric telescopic rod and the control button in this utility model is the prior art. The electric telescopic rod is also the prior art and will not be described in detail.

[0035] This utility model is not limited to the details of the exemplary embodiments described above, and can be implemented in other specific forms without departing from the spirit or essential characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of this utility model is defined by the appended claims rather than the foregoing description; thus, it is intended that the claims fall within the scope of the present invention.

[0036] All variations in the meaning and scope of the equivalent requirements are encompassed within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0037] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An air compressor intake filter device, characterized in that: The system includes a processing box (1), a controller (2) on the side of the processing box (1), an air inlet pipe (3) passing through one end of the processing box (1), an air outlet pipe (4) passing through the other end of the processing box (1) away from the air inlet pipe (3), several support legs (5) below the processing box (1), a collection box (6) movably connected to the lower surface of the processing box (1), a limit device (7) movably connected to both ends of the collection box (6), a filter screen (8) inside the processing box (1), a first connecting plate (9) below the filter screen (8), a U-shaped plate (10) movably connected below the first connecting plate (9), a placement groove (11) passing through the U-shaped plate (10) and the processing box (1), a second connecting plate (15) above the filter screen (8), and the second connecting plate (15) The lower end of the treatment box (1) is movably connected to two limit blocks (12), and a cleaning roller (13) is movably connected below each limit block (12). The upper end of the second connecting plate (15) is provided with two fixing devices (14). The upper part of the treatment box (1) is provided with a connecting groove (16). The connecting groove (16) is symmetrically provided with two limit grooves (17) on the side near the air outlet pipe (4). The upper part of the second connecting plate (15) is symmetrically provided with two first fixing grooves (18). The two ends of the treatment box (1) are symmetrically provided with electric telescopic rods (19). The electric telescopic rods (19) are provided with scrapers (20) on the side near the treatment box (1). The electric telescopic rods (19) and the treatment box (1) are provided with a moving circular groove (21). The lower end of the treatment box (1) is provided with threaded grooves (22).

2. The air compressor intake filter device according to claim 1, characterized in that: The collection box (6) includes a collection box body (61), the upper surface of the collection box body (61) is provided with a collection groove (62), a sealing groove (63) is provided on one side of the collection groove (62), and a movable groove (64) is symmetrically provided through the collection groove (62) away from the sealing groove (63). A movable plate (65) is tightly and movably connected inside the movable groove (64), a pull plate (66) is provided on one side of the movable plate (65), and a limiting fixing plate (67) is provided at the upper end of the movable plate (65) away from the pull plate (66).

3. The air compressor intake filter device according to claim 2, characterized in that: The upper end of the collection box body (61) is located inside the placement groove (11) and the two are tightly and movably connected. The movable plate (65) is tightly and movably connected to the sealing groove (63) and the movable groove (64), and the movable plate (65) matches the sealing groove (63) and the movable groove (64). The limiting fixing plate (67) is located inside the collection groove (62) and the limiting fixing plate (67) is located on the side of the sealing groove (63). The length and width of the movable plate (65) are greater than the length and width of the collection groove (62). The pull plate (66) is located outside the collection groove (62). The surface of the movable plate (65) is tightly and movably connected to the uppermost part of the collection groove (62).

4. The air compressor intake filter device according to claim 2, characterized in that: The limiting device (7) includes a first limiting plate (71), a second limiting plate (72) is provided on the side of the first limiting plate (71), a movable circular groove (73) is provided through the upper end of the second limiting plate (72), and a threaded post (74) is provided on the side of the movable circular groove (73).

5. An air compressor intake filter device according to claim 4, characterized in that: The movable circular groove (73) is located on the side of the threaded groove (22), and the threaded column (74) is matched with the movable circular groove (73) and the threaded groove (22). The first limiting plate (71) is located below the collection box (6) and the two are movably connected. The second limiting plate (72) is located on both sides of the collection box body (61) and the two are movably connected.

6. The air compressor intake filter device according to claim 1, characterized in that: The fixing device (14) includes a fixing block (141), the fixing block (141) has a moving groove (142) on its side, the moving groove (142) has a first fixing circular groove (143) on its side, the moving groove (142) has a second fixing circular groove (144) through it on the side away from the first fixing circular groove (143), the second fixing circular groove (144) has a first fixing cylinder (145) movably connected inside, one end of the first fixing cylinder (145) has a second fixing groove (146) through it, and the second fixing groove (146) has a second fixing cylinder (147) movably connected inside.

7. An air compressor intake filter device according to claim 6, characterized in that: The second fixing groove (146) is located directly above the limiting groove (17), the second fixing cylinder (147) matches the limiting groove (17) and the two are movably connected, the upper sides of the second connecting plate (15) are located inside the moving groove (142) and the two are movably connected, the first fixing groove (18) is located on the side of the second fixing groove (144) and the two are the same size, the first fixing cylinder (145) matches the first fixing groove (143) and the two are movably connected.

8. The air compressor intake filter device according to claim 1, characterized in that: The U-shaped plate (10) is fixedly connected to the processing box (1), and the first connecting plate (9) is located in the groove above the U-shaped plate (10).

9. An air compressor intake filter device according to claim 1, characterized in that: The lower end of the second connecting plate (15) is located inside the processing box (1), the upper end of the second connecting plate (15) is located outside the processing box (1), and the second connecting plate (15) is located inside the connecting groove (16) and the two are tightly and movably connected.

10. An air compressor intake filter device according to claim 1, characterized in that: The electric telescopic rods (19) are all located outside the processing box (1) and are fixedly connected to each other. The scrapers (20) are all located inside the processing box (1). The movable circular grooves (21) are all tightly and movably connected to the rod body of the electric telescopic rods (19). The cleaning rollers (13) are all fixedly connected to the processing box (1).