Anti-blocking liquid separation structure for filter
By using centrifugal force generated by the rotation of the collection cylinder and a three-stage filtration structure, the problem of filter clogging is solved, achieving efficient solid-liquid separation and stable operation, and extending the service life of the filter.
Patent Information
- Application Number
- CN202423232704.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-26
AI Technical Summary
Existing filters are prone to clogging after prolonged use due to the even distribution of impurities. Furthermore, during cleaning, impurities may fall from the edges of the filter screen, causing blockage at the outlet and reducing the filtration efficiency.
The centrifugal force generated by the rotation of the collection cylinder pushes solid impurities toward the inner wall. Combined with a three-stage filtration structure and stability design, it prevents impurities from accumulating. The drive unit drives the gear ring and the collection cylinder to rotate, thus achieving solid-liquid separation.
Significantly reduces the risk of filter clogging, improves filter stability and filtration efficiency, extends service life, and ensures operational safety.
Smart Images

Figure CN223654559U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to filter technical field, concretely is a liquid separation structure for preventing filter from being blocked. BACKGROUND
[0002] Sewage refers to the discharge water containing impurities and pollutants generated by living and production activities. This kind of sewage is mainly derived from daily life water, such as kitchen, bathroom and laundry room, etc., which contains a large amount of suspended particles, organic matter, microorganisms and other pollutants. Direct discharge of sewage will cause serious pollution to the environment and destroy the ecological balance. In order to protect the environment and ensure that the discharged water meets the environmental protection standards, the sewage usually needs to be filtered and purified before being discharged. In this process, the filter plays a crucial role, which can effectively separate the solid matter in the sewage, realize solid-liquid separation, and thus prepare for subsequent deep treatment or discharge.
[0003] The patent with publication number CN218529956U discloses a kind of anti-blocking filter, including water inlet, square tank body, base, filter screen, water outlet, cleaning mechanism, anti-blocking mechanism, the lower end of water inlet is fixedly connected with square tank body, cleaning mechanism is arranged on square tank body, four filter screens are slidably connected in square tank body, the lower end of square tank body is fixedly connected with water outlet, the lower end of square tank body is provided with anti-blocking mechanism, the lower end of anti-blocking mechanism is provided with base, the utility model is provided with support plate, baffle, handle and other structures, by pulling handle to drive support plate and baffle to leave tank body, residual dirt on filter screen can be conveniently cleaned, and the filter screen that cannot be used is also convenient to replace.
[0004] Although the above-mentioned technology realizes the left-right horizontal movement of the square tank body through the rotation of the cam and the elastic force of the spring, thereby moving the residual dirt on the filter screen and reducing the risk of filter screen blockage, but this method has certain limitations. When the square tank body moves back and forth, the impurities originally concentrated in a certain area will be evenly distributed on the surface of the filter screen with the movement of the tank body. With the passage of time, the accumulation of such evenly distributed impurities may cause a larger blocked area, thereby reducing the filtering effect. In addition, when the filter screen needs to be cleaned, the impurities on the surface of the filter screen are easy to fall off from the edge due to the movement of the impurities, and these falling impurities may block the water outlet, causing new problems. In view of this, we propose a liquid separation structure for preventing filter from being blocked. UTILITY MODEL CONTENTS
[0005] The utility model aims to provide a liquid separation structure for preventing filter from being blocked to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0007] The utility model provides a liquid separation structure for filter anti -blocking, including filter box, the bottom of filter box and near four corner positions are equipped with the support, and the support plays the role of supporting to filter box, provides the space for L shape liquid outlet pipe's installation, the middle part of filter box top is equipped with liquid inlet pipe, and the top of liquid inlet pipe outer wall is equipped with flange plate, can be connected with sewage input pipe, and the sewage that will solid -liquid separation is injected into filter box, be equipped with three liquid separation spare that are up and down equidistance arrangement in filter box, can carry out three times filtration to sewage, effectively separates solid impurity in sewage,
[0008] The liquid separation spare includes two U-shaped fixing frames arranged symmetrically left and right, a support plate is arranged between the two U-shaped fixing frames, the support plate can move back and forth relative to the U-shaped fixing frames and can be separated from the U-shaped fixing frames, so as to facilitate the staff to take out the support plate, an avoiding opening is formed in the middle of the top of the support plate, a thrust ball bearing is arranged on the top of the support plate, a collecting cylinder is arranged on the top of the moving ring of the thrust ball bearing, the collecting cylinder can rotate relative to the support plate under the action of the thrust ball bearing, a gear ring is arranged on the bottom of the outer wall of the collecting cylinder, a liquid outlet is formed in the middle of the inner wall bottom of the collecting cylinder, a filter screen is arranged in the liquid outlet to realize solid-liquid separation, a liquid guide bucket is arranged at the bottom of the collecting cylinder and at the liquid outlet, the liquid guide bucket is arranged in the avoiding opening, and the liquid guide bucket discharges the filtered sewage downward.
[0009] A liquid outlet is formed in the middle of the inner wall bottom of the collecting cylinder, the liquid outlet is located directly below the lowermost liquid guide bucket, the diameter of the opening at the top of the liquid outlet is larger than the diameter of the opening at the bottom of the liquid guide bucket, so that the sewage filtered for three times can enter the liquid outlet, an L-shaped liquid outlet pipe is arranged at the bottom end of the liquid outlet, the sewage separated by solid-liquid separation is discharged through the L-shaped liquid outlet pipe, and a control valve is arranged on the L-shaped liquid outlet pipe to facilitate the staff to control the opening and closing of the L-shaped liquid outlet pipe.
[0010] A driving member is arranged on the rear side of the filter box to drive the gear ring to rotate, the gear ring drives the collecting cylinder to rotate, when the sewage containing solid impurities enters the collecting cylinder, the rotating collecting cylinder generates centrifugal force, so that the solid impurities are forced to move towards the inner wall side in the collecting cylinder, effectively avoiding the accumulation of solid impurities at the middle filter screen, thereby realizing the anti-blocking effect and effectively improving the filtering effect and service life of the filter screen.
[0011] A single-door is hinged to the front side of the filter box, so that the staff can open the filter box to take out the collecting cylinder and conveniently clean the filter material in the collecting cylinder.
[0012] Preferably, the filter hole size of the filter screen of the three liquid separation spares decreases from top to bottom, so as to ensure the three times filtering effect and effectively filter the solid impurities in the sewage.
[0013] Preferably, the opposite sides of the two U-shaped fixing frames are respectively fixedly connected to the left and right sides of the inner wall of the filter box, so that the positions of the U-shaped fixing frames are fixed, and bolts can be used for fixation.
[0014] Preferably, the top of the collecting cylinder is provided with a anti-falling baffle, the anti-falling baffle is arranged in an inclined manner, the opening diameter of the top of the anti-falling baffle is smaller than that of the top of the collecting cylinder, the anti-falling baffle avoids that the filtered material is thrown out from the top of the collecting cylinder under the action of centrifugal force, and the middle upper portion of the outer wall of the collecting cylinder is provided with a deep groove ball bearing.
[0015] Preferably, the top of the supporting plate is provided with four fixed columns arranged in a matrix, the top of each of the four fixed columns is provided with a connecting plate, and the four connecting plates are jointly connected with a fixed ring, the outer ring wall of the deep groove ball bearing is attached to the inner wall of the fixed ring, the deep groove ball bearing plays an auxiliary stabilizing role on the collecting cylinder, the collecting cylinder can stably rotate, and the collecting cylinder is prevented from shaking during the filtering operation.
[0016] Preferably, the driving member comprises a driving box, the driving box is detachably connected to the rear side of the filter box through bolts, a rotating shaft is rotatably connected between the upper side and the lower side of the inner wall of the driving box, the outer wall of the rotating shaft is provided with three driving gears arranged at equal intervals in the up-down direction, the three driving gears are respectively in meshing transmission with three gear rings, the rotating shaft drives the driving gears to rotate, so that the driving gears drive the gear rings to rotate, and then the gear rings drive the collecting cylinder to rotate.
[0017] Preferably, the rear side of the filter box is provided with three avoiding holes arranged at equal intervals in the up-down direction, and the three driving gears respectively pass through the three avoiding holes.
[0018] Preferably, the middle lower portion of the rear side of the inner wall of the driving box is provided with a motor through a mounting plate, the motor is externally connected with a power supply and a controller, the output shaft of the motor is coaxially connected with a driving bevel gear, the outer wall of the rotating shaft is provided with a driven bevel gear in meshing transmission with the driving bevel gear, the motor drives the driving bevel gear to rotate, so that the driving bevel gear drives the driven bevel gear to rotate, and then the driven bevel gear drives the rotating shaft to rotate.
[0019] Compared with the prior art, the filter anti-blocking liquid separation structure has the following beneficial effects:
[0020] 1. The filter anti-blocking liquid separation structure generates centrifugal force through the rotation of the collecting cylinder, effectively pushes the solid impurities to the inner wall, avoids the accumulation of impurities at the filter screen, significantly reduces the risk of filter screen blockage, and improves the stability and continuous operation time of the filter.
[0021] 2. The filter anti-blocking liquid separation structure realizes three times of filtration through the three liquid separation members, realizes deep separation of solid impurities in sewage, and improves the filtration efficiency.
[0022] 3、The liquid separation structure for preventing filter from being blocked, through the structure design of support plate, fixed column, fixed ring and deep groove ball bearing, the stability of the material collecting cylinder during the filtering operation is ensured, the shaking is avoided, and the service life of the filter is improved.
[0023] 4、The liquid separation structure for preventing filter from being blocked, through the structure design of support plate, fixed column, fixed ring and deep groove ball bearing, the stability of the material collecting cylinder during the filtering operation is ensured, the shaking is avoided, and the service life of the filter is improved. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 It is the overall first visual angle structure schematic view of the utility model;
[0025] Figure 2 It is the overall second visual angle structure schematic view of the utility model;
[0026] Figure 3 It is the overall third visual angle structure schematic view of the utility model;
[0027] Figure 4 It is the partial structure schematic view of the utility model;
[0028] Figure 5 It is the cross section structure schematic view of the filter box and drive box in the utility model;
[0029] Figure 6 It is the partial structure schematic view of the liquid separation piece in the utility model;
[0030] Figure 7 It is the partial structure schematic view of the liquid separation piece in the utility model;
[0031] In the drawing: 1, filter box; 10, avoiding hole; 2, single door; 3, liquid separation piece; 30, support plate; 300, avoiding port; 31, thrust ball bearing; 32, material collecting cylinder; 320, liquid outlet; 321, liquid guide hopper; 322, anti-drop baffle; 33, gear ring; 34, fixed column; 35, connecting plate; 36, fixed ring; 37, deep groove ball bearing; 38, filter screen; 39, U-shaped fixing frame; 4, liquid inlet pipe; 5, liquid outlet hopper; 6, L-shaped liquid outlet pipe; 7, control valve; 8, driving piece; 80, drive box; 81, rotating shaft; 82, driving gear; 83, motor; 84, driving bevel gear; 85, driven bevel gear. DETAILED DESCRIPTION
[0032] Clearly, the described embodiments are merely a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0033] In the description of the present application, it should be understood that the orientations or positional relationships indicated by the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0034] Please refer to Figures 1-7 The present application provides a technical scheme:
[0035] The liquid separation structure for preventing filter from being blocked comprises a filter box 1, and supporting legs are arranged at the bottom of the filter box 1 and close to four corners, which supports the filter box 1 and provides space for installation of L-shaped liquid outlet pipe 6, a liquid inlet pipe 4 is arranged through the middle of the top of the filter box 1, a flange is arranged at the top of the outer wall of the liquid inlet pipe 4, and the flange can be connected with a sewage inlet pipe, so that sewage to be separated into solid and liquid is injected into the filter box 1, and three liquid separation pieces 3 are arranged in the filter box 1 and are arranged in an equidistant manner from top to bottom, so that the sewage can be filtered three times, and solid impurities in the sewage can be effectively separated;
[0036] The liquid separation piece 3 comprises two U-shaped fixing frames 39 arranged in a left-right symmetrical manner, a supporting plate 30 is arranged between the two U-shaped fixing frames 39, the supporting plate 30 can move back and forth relative to the U-shaped fixing frames 39 and can be separated from the U-shaped fixing frames 39, so as to facilitate a worker to take out the supporting plate 30, an avoiding opening 300 is arranged in the middle of the top of the supporting plate 30, a thrust ball bearing 31 is arranged on the top of the supporting plate 30, a collecting cylinder 32 is arranged on the top of the moving ring of the thrust ball bearing 31, the collecting cylinder 32 can rotate relative to the supporting plate 30 under the action of the thrust ball bearing 31, a gear ring 33 is arranged on the bottom of the outer wall of the collecting cylinder 32, a liquid outlet 320 is arranged in the middle of the inner wall of the bottom of the collecting cylinder 32, a filter screen 38 is arranged in the liquid outlet 320, so as to realize solid-liquid separation, a liquid guide 321 is arranged at the bottom of the collecting cylinder 32 and located at the liquid outlet 320, the liquid guide 321 is located in the avoiding opening 300, and the liquid guide 321 discharges the filtered sewage downward;
[0037] A liquid outlet 5 is arranged through the middle of the bottom of the inner wall of the filter box 1, the liquid outlet 5 is located directly below the lowermost liquid guide hopper 321, and the diameter of the top opening of the liquid outlet 5 is greater than the diameter of the bottom opening of the liquid guide hopper 321, so as to ensure that the sewage after three times of filtration enters the liquid outlet 5, and the bottom end of the liquid outlet 5 is provided with an L-shaped liquid outlet pipe 6, through which the sewage after solid-liquid separation is discharged, and a control valve 7 is arranged on the L-shaped liquid outlet pipe 6, so as to facilitate the staff to control the opening and closing of the L-shaped liquid outlet pipe 6.
[0038] A driving member 8 for driving the gear ring 33 to rotate is arranged on the rear side of the filter box 1, the driving member 8 drives the gear ring 33 to rotate, the gear ring 33 drives the collecting cylinder 32 to rotate, when the sewage containing solid impurities enters the collecting cylinder 32, the collecting cylinder 32 rotates to generate centrifugal force, so as to force the solid impurities to move towards the inner wall side in the collecting cylinder 32, effectively avoiding the accumulation of solid impurities at the middle filter screen 38, thereby realizing the anti-blocking effect and effectively improving the filtering effect and service life of the filter screen 38.
[0039] A single-door 2 is hingedly connected to the front side of the filter box 1, so as to facilitate the staff to open the filter box 1, so as to facilitate the staff to take out the collecting cylinder 32 and facilitate the regular cleaning of the filter material in the collecting cylinder 32.
[0040] In this embodiment, the filter hole sizes of the filter screens 38 of the three liquid distribution members 3 decrease from top to bottom, so as to ensure the three times of filtering effect and effectively filter the solid impurities in the sewage.
[0041] Specifically, the opposite sides of the two U-shaped fixing frames 39 are fixedly connected to the left and right sides of the inner wall of the filter box 1, so that the positions of the U-shaped fixing frames 39 are fixed, and the U-shaped fixing frames 39 can be fixed by bolts.
[0042] Further, the top of the collecting cylinder 32 is provided with a anti-falling baffle 322, the anti-falling baffle 322 is arranged in an inclined manner, the top opening diameter of the anti-falling baffle 322 is smaller than the top opening diameter of the collecting cylinder 32, so as to avoid that the filter material is thrown out from the top of the collecting cylinder 32 under the action of the centrifugal force, and the middle upper portion of the outer wall of the collecting cylinder 32 is provided with a deep groove ball bearing 37.
[0043] Further, the top of the support plate 30 is provided with four fixed columns 34 arranged in a matrix, the top of each of the four fixed columns 34 is provided with a connecting plate 35, and the four connecting plates 35 are jointly connected with a fixed ring 36, the outer ring wall of the deep groove ball bearing 37 is fitted with the inner wall of the fixed ring 36, which assists in stabilizing the collecting cylinder 32, so that the collecting cylinder 32 can stably rotate and avoid shaking during the filtering operation.
[0044] Further, the driving member 8 comprises a driving box 80 which is detachably connected to the rear side of the filter box 1 through bolts, a rotating shaft 81 is rotatably connected between the upper and lower sides of the inner wall of the driving box 80, and the outer wall of the rotating shaft 81 is provided with three driving gears 82 which are arranged equidistantly in upper and lower directions, the three driving gears 82 are respectively in meshing transmission with the three gear rings 33, the driving gears 82 are driven to rotate by the rotating shaft 81, so that the driving gears 82 drive the gear rings 33 to rotate, and then the gear rings 33 drive the collecting barrels 32 to rotate.
[0045] Further, three avoiding holes 10 which are arranged equidistantly in upper and lower directions are formed in the rear side of the filter box 1, and the three driving gears 82 respectively pass through the three avoiding holes 10.
[0046] Further, a motor 83 is arranged at the middle and lower part of the rear side of the inner wall of the driving box 80 through a mounting plate, the motor 83 is externally connected with a power supply and a controller, a driving bevel gear 84 is coaxially connected with the output shaft of the motor 83, a driven bevel gear 85 which is in meshing transmission with the driving bevel gear 84 is arranged on the outer wall of the rotating shaft 81, the driving bevel gear 84 is driven to rotate by the motor 83, so that the driving bevel gear 84 drives the driven bevel gear 85 to rotate, and then the driven bevel gear 85 drives the rotating shaft 81 to rotate.
[0047] In use, the liquid inlet pipe 4 is connected with the sewage inlet pipe, then the driving member 8 is started to work, the driving bevel gear 84 is driven to rotate by the motor 83, so that the driving bevel gear 84 drives the driven bevel gear 85 to rotate, and then the driven bevel gear 85 drives the rotating shaft 81 to rotate, the rotating shaft 81 drives the three driving gears 82 to rotate, so that the three driving gears 82 respectively drive the three gear rings 33 to rotate, and then the three gear rings 33 respectively drive the three collecting barrels 32 to rotate, the sewage containing solid impurities enters into the filter box 1 from the liquid inlet pipe 4, and then enters into the uppermost collecting barrel 32, the sewage is filtered by the uppermost filter screen 38 and then enters into the middle collecting barrel 32, the sewage is filtered by the middle filter screen 38 and then enters into the lowermost collecting barrel 32, after that, the sewage is filtered by the lowermost filter screen 38 and then enters into the liquid outlet hopper 5, and finally is discharged from the L-shaped liquid outlet pipe 6, while the solid impurities filtered in the collecting barrels 32 move towards the inner wall under the action of the centrifugal force generated by the rotation of the collecting barrels 32, so that the solid impurities are effectively prevented from accumulating at the middle filter screen 38, and then the anti-blocking effect is realized, the filtering effect and service life of the filter screen 38 are improved, the single door 2 is hinged to the front side of the filter box 1, so that the filter box 1 can be opened by the staff to take out the collecting barrels 32, and the filter materials in the collecting barrels 32 can be conveniently cleaned regularly, and the staff needs to regularly check and clean each component during the operation process to ensure the normal operation of the filtering system.
[0048] The basic principle, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only preferred examples of the present application and are not intended to limit the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A liquid separation structure for filter anti-blocking, comprising a filter box (1), characterized in that: The middle part of the top of the filter box (1) is provided with an inlet pipe (4), the filter box (1) is provided with three liquid distribution members (3) arranged equidistantly in up and down direction, the liquid distribution member (3) comprises two U-shaped fixing frames (39) arranged symmetrically in left and right direction, the two U-shaped fixing frames (39) are provided with a supporting plate (30), the middle part of the top of the supporting plate (30) is provided with an avoiding opening (300), the top of the supporting plate (30) is provided with a thrust ball bearing (31), the top of the moving ring of the thrust ball bearing (31) is provided with a collecting cylinder (32), the bottom of the outer wall of the collecting cylinder (32) is provided with a gear ring (33), the middle part of the inner wall bottom of the collecting cylinder (32) is provided with an outlet (320), the outlet (320) is provided with a filter screen (38), the bottom of the collecting cylinder (32) and at the outlet (320) is provided with a liquid guide hopper (321), the liquid guide hopper (321) is located in the avoiding opening (300), the bottom of the filter box (1) is provided with an outlet hopper (5), the bottom end of the outlet hopper (5) is provided with an L-shaped outlet pipe (6), the L-shaped outlet pipe (6) is provided with a control valve (7), the rear side of the filter box (1) is provided with a driving member (8) for driving the gear ring (33) to rotate, and the front side of the filter box (1) is hinged with a single door (2).
2. The liquid distribution structure for filter anti-blocking according to claim 1, characterized in that: The filter hole size of the filter screen (38) of the three liquid distribution members (3) decreases from top to bottom.
3. The liquid distribution structure for filter anti-blocking according to claim 1, characterized in that: The opposite sides of the two U-shaped fixing frames (39) are fixedly connected to the left and right sides of the inner wall of the filter box (1).
4. The liquid distribution structure for filter anti-blocking according to claim 1, characterized in that: The top of the collecting cylinder (32) is provided with a anti-falling baffle (322), and the middle part of the outer wall of the collecting cylinder (32) is provided with a deep groove ball bearing (37).
5. The liquid distribution structure for filter anti-blocking according to claim 4, characterized in that: The top of the supporting plate (30) is provided with four fixed columns (34) arranged in matrix, the top of the four fixed columns (34) is provided with a connecting plate (35), and the four connecting plates (35) are connected with a fixed ring (36).
6. The liquid distribution structure for filter anti-blocking according to claim 1, characterized in that: The driving member (8) comprises a driving box (80), the driving box (80) is detachably connected to the rear side of the filter box (1) through bolts, the upper and lower sides of the inner wall of the driving box (80) are rotatably connected with a rotating shaft (81), the outer wall of the rotating shaft (81) is provided with three driving gears (82) arranged equidistantly in up and down direction, and the three driving gears (82) are respectively engaged with the three gear rings (33).
7. The liquid distribution structure for filter anti-blocking according to claim 6, characterized in that: The rear side of the filter box (1) is provided with three avoiding holes (10) arranged equidistantly in up and down direction, and the three driving gears (82) respectively pass through the three avoiding holes (10).
8. The liquid distribution structure for filter anti-blocking according to claim 6, characterized in that: The middle and lower part of the rear side of the inner wall of the driving box (80) is provided with a motor (83) through a mounting plate, the output shaft of the motor (83) is coaxially connected with a driving bevel gear (84), and the outer wall of the rotating shaft (81) is provided with a driven bevel gear (85) engaged with the driving bevel gear (84).
Citation Information
Patent Citations
Anti-blocking filter
CN218529956U