Raw material crushing device for corn starch production

By designing a crushing bin and a crushing mechanism for corn starch production, the raw materials are crushed and crushed multiple times, solving the problem of needing manual reprocessing after a single crushing and improving production efficiency and automation.

CN223655147UActive Publication Date: 2025-12-12SHANDONG HUIMIN CHUNHUI FULI TRADE & IND CO LTD
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Patent Information

Application Number
CN202422495843.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-12-12
Estimated Expiration
2034-10-16

AI Technical Summary

Technical Problem

Existing corn starch processing equipment can only perform single-stage crushing, which requires manual re-crushing of incompletely crushed raw materials, increasing labor costs.

Method used

A device including a crushing box, a grinding box, and a crushing mechanism was designed. The crushing and crushing mechanisms, driven by a transmission motor, realize multiple crushing and further crushing of raw materials. The filter frame and chain transmission system are used to realize repeated crushing and crushing of raw materials, ensuring that they are completely crushed before entering the grinding box.

Benefits of technology

It improves the efficiency of corn starch production, reduces manual operation, increases the efficiency of raw material crushing and the degree of automation of the equipment, and is simple and convenient to operate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a raw material crushing device for corn starch production, which relates to the field of corn starch production, and adopts the technical scheme that the raw material crushing device comprises a material crushing box and a material crushing mechanism, the material crushing box is of a square structure, a top cover is arranged at the top of the material crushing box and is movably connected with the material crushing box through a hinge, and the material crushing mechanism is arranged in the material crushing box. The crushing mechanism is used for preliminarily crushing corn raw materials, the grinding box is fixedly connected to the bottom of the crushing box, the rolling mechanism is arranged in the grinding box, the crushing mechanism comprises a transmission motor, the transmission motor is arranged on one side of the crushing box, and the output end of the transmission motor is fixedly connected with a first transmission shaft; the corn starch production device has the beneficial effects that the corn starch production efficiency is greatly improved, meanwhile, the device adopts the design of the filter frame, so that raw materials can be repeatedly crushed, and only the completely crushed raw materials can fall into the grinding box.
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Description

Technical Field

[0001] This utility model relates to the field of corn starch production, specifically to a raw material crushing device for corn starch production. Background Technology

[0002] Corn starch, also known as maize starch, is a white powder with a slight yellowish tinge. It is produced by soaking corn in 0.3% sulfurous acid, followed by crushing, sieving, sedimentation, drying, and grinding. Ordinary products contain small amounts of fat and protein, and are highly hygroscopic, sometimes exceeding 30%.

[0003] The existing corn starch processing process requires the corn raw material to be crushed. However, the existing crushing equipment can generally only crush once. After the first crushing, the raw material that is not completely crushed needs to be crushed again manually, which increases the labor cost. Utility Model Content

[0004] Therefore, this utility model provides a raw material crushing device for corn starch production. The user places the corn raw material inside the filter frame, starts the drive motor, and causes the crushing mechanism to crush the raw material. The crushing mechanism further crushes the crushed raw material. This solves the problem that existing crushing devices can only crush once, and after the first crushing, the raw material that is not completely crushed needs to be crushed again manually, which increases the labor cost.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a raw material crushing device for corn starch production, comprising...

[0006] A shredder, wherein the shredder is a square structure and the top of the shredder is provided with a top cover, which is movably connected to the shredder by a hinge;

[0007] The crushing mechanism is located inside the crushing box and is used to initially crush the corn raw material.

[0008] A grinding box, which is fixedly connected to the bottom of a crushing bin;

[0009] A compaction mechanism, wherein the compaction mechanism is located inside the grinding box;

[0010] The crushing mechanism includes a drive motor, which is located on one side of the crushing box. The output end of the drive motor is fixedly connected to a first drive shaft, one end of which extends into the grinding box. The first drive shaft and the grinding box are movably connected through a rolling bearing.

[0011] Preferably, the crushing mechanism further includes a second drive shaft, which is embedded inside the other side of the crushing box. The second drive shaft is movably connected to the grinding box via a rolling bearing, and a connecting shaft is fixedly connected between the first drive shaft and the second drive shaft.

[0012] Preferably, the material bin is equipped with a filter frame inside, the filter frame is sleeved on the outside of the first drive shaft and the second drive shaft and is movably connected to the first drive shaft and the second drive shaft through a rolling bearing, a connecting pipe is fixedly connected to one side of the filter frame, the connecting pipe is sleeved on the outside of the first drive shaft, and a cover plate is provided on the top of the filter frame.

[0013] Preferably, the crushing mechanism further includes a drive gear, which is fixedly sleeved on the outside of the connecting pipe. A driven gear is provided on the top of the drive gear. The drive gear and the driven gear are meshed and connected. A movable shaft is provided inside the crushing box. The movable shaft is fixedly embedded inside the driven gear. One end of the movable shaft extends to the outside of one side of the crushing box.

[0014] Preferably, a first sprocket and a second sprocket are provided on one side of the shredder. The first sprocket is fixedly sleeved on the outside of the first drive shaft, and the second sprocket is fixedly sleeved on the outside of the movable shaft. A chain is sleeved on the outside of the first sprocket and the second sprocket, and the first sprocket and the second sprocket are connected by the chain drive.

[0015] Preferably, the filter frame is provided with multiple stirring blades, and the multiple stirring blades are fixedly sleeved on the outside of the connecting shaft.

[0016] Preferably, the crushing mechanism includes a third sprocket, which is located on the other side of the crushing box and is fixedly sleeved on the outside of the second drive shaft. A fourth sprocket is provided on one side of the grinding box. A second chain is sleeved on the outside of the third and fourth sprockets, and the third and fourth sprockets are driven and connected by the second chain.

[0017] Preferably, the grinding box is provided with multiple grinding rollers, and each of the multiple grinding rollers is fixedly embedded with a transmission rod. One end of one of the transmission rods extends to the outside of one side of the grinding box, and the second sprocket is fixedly sleeved on the outside of one of the transmission rods.

[0018] Preferably, the other side of the grinding box is provided with multiple gears, which are respectively fixedly sleeved on the outside of multiple transmission rods and meshed together.

[0019] Preferably, a plurality of scrapers are fixedly embedded inside the grinding box, and the plurality of scrapers are respectively disposed on the top of a plurality of rolling rollers and are in contact with the rolling rollers.

[0020] The beneficial effects of this utility model are:

[0021] By having the user place the corn raw material inside the filter frame and start the drive motor, the crushing mechanism crushes the raw material, and the grinding mechanism further grinds the crushed material. This solves the problem that existing crushing devices can only perform single-stage crushing, and after each stage, manual re-crushing of incompletely crushed material is required, which increases labor costs. This invention greatly improves the efficiency of corn starch production. Furthermore, the filter frame design allows the raw material to be repeatedly crushed, with only fully crushed material falling into the grinding chamber, significantly improving crushing efficiency. The device is also simple to operate, providing great convenience to the user. Attached Figure Description

[0022] To more clearly illustrate the embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are merely exemplary, and those skilled in the art can derive other embodiments based on the provided drawings without creative effort.

[0023] The structures, proportions, sizes, etc. illustrated in this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed herein, and are not intended to limit the implementation conditions of this utility model. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportional relationships, or adjustments to the size, without affecting the effects and purposes that this utility model can produce, should still fall within the scope of the technical content disclosed in this utility model.

[0024] Figure 1 A schematic diagram of the overall structure of this utility model;

[0025] Figure 2 This is a front view and sectional view provided for this utility model;

[0026] Figure 3 Provided by this utility model Figure 2 Enlarged view of point A in the image;

[0027] Figure 4 A three-dimensional structural diagram illustrating the working process of the device provided by this utility model;

[0028] In the diagram: 1. Crushing box; 2. Top cover; 3. Grinding box; 4. Drive motor; 5. First drive shaft; 6. Second drive shaft; 7. Connecting shaft; 8. Filter frame; 9. Connecting pipe; 10. Cover plate; 11. Drive gear; 12. Driven gear; 13. Movable shaft; 14. First sprocket; 15. Second sprocket; 16. Agitator blade; 17. Third sprocket; 18. Fourth sprocket; 19. Compressing roller; 20. Drive rod; 21. Gear; 22. Scraper. Detailed Implementation

[0029] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0030] See attached document Figure 1 -Appendix Figure 4 This utility model provides a raw material crushing device for corn starch production, including...

[0031] The shredder 1 is a square structure, and the top of the shredder 1 is provided with a top cover 2, which is movably connected to the shredder 1 by a hinge.

[0032] The crushing mechanism is located inside the crushing box 1 and is used to initially crush the corn raw material.

[0033] Grinding box 3 is fixedly connected to the bottom of crushing box 1;

[0034] The compaction mechanism is located inside the grinding box 3;

[0035] The crushing mechanism includes a drive motor 4, which is located on one side of the crushing box 1. The output end of the drive motor 4 is fixedly connected to a first drive shaft 5, one end of which extends into the interior of the grinding box 3. The first drive shaft 5 and the grinding box 3 are movably connected by a rolling bearing.

[0036] In this implementation scheme, the user places the corn raw material inside the filter frame 8 and starts the drive motor 4 to work, so that the crushing mechanism crushes the raw material and the crushing mechanism further crushes the crushed raw material.

[0037] To achieve the purpose of crushing, this device adopts the following technical solution: The crushing mechanism also includes a second drive shaft 6, which is embedded inside the other side of the crushing box 1. The second drive shaft 6 is movably connected to the grinding box 3 via a rolling bearing. A connecting shaft 7 is fixedly connected between the first drive shaft 5 and the second drive shaft 6. A filter frame 8 is provided inside the crushing box 1. The filter frame 8 is sleeved on the outside of the first drive shaft 5 and the second drive shaft 6 and is movably connected to the first drive shaft 5 and the second drive shaft 6 via a rolling bearing. A connecting pipe 9 is fixedly connected to one side of the filter frame 8, and the connecting pipe 9 is sleeved on the outside of the first drive shaft 5. A cover plate 10 is provided on the top of the filter frame 8. The crushing mechanism also includes a drive gear 11, which is fixedly connected to the first drive shaft 5 via a rolling bearing. A driven gear 12 is provided on the top of the drive gear 11, which is meshed with the driven gear 12. A movable shaft 13 is provided inside the crushing box 1, which is fixedly embedded inside the driven gear 12. One end of the movable shaft 13 extends to the outside of one side of the crushing box 1. A first sprocket 14 and a second sprocket 15 are provided on one side of the crushing box 1. The first sprocket 14 is fixedly sleeved on the outside of the first drive shaft 5, and the second sprocket 15 is fixedly sleeved on the outside of the movable shaft 13. A chain is sleeved on the outside of the first sprocket 14 and the second sprocket 15. The first sprocket 14 and the second sprocket 15 are connected by the chain drive. A plurality of stirring blades 16 are provided inside the filter frame 8, and the plurality of stirring blades 16 are all fixedly sleeved on the outside of the connecting shaft 7.

[0038] When the user starts the drive motor 4, the drive motor 4 drives the first drive shaft 5 and the connecting shaft 7 to rotate. The rotation of the connecting shaft 7 drives multiple crushing blades to rotate, crushing the corn raw material. At the same time, the first drive shaft 5 and the first sprocket 14 rotate. The rotation of the first sprocket 14 drives the second sprocket 15 and the movable shaft 13 to rotate. The rotation of the movable shaft 13 drives the drive gear 11 and the driven gear 12 to rotate, thereby driving the connecting pipe 9 and the filter frame 8 to rotate. The rotation of the filter frame 8 is opposite to the rotation of the crushing blades, so the raw material will be repeatedly crushed. The design of the filter frame 8 ensures that only the completely crushed raw material will fall into the grinding box 3.

[0039] To achieve the grinding purpose, the device adopts the following technical solution: The grinding mechanism includes a third sprocket 17, which is located on the other side of the crushing box 1. The third sprocket 17 is fixedly sleeved on the outside of the second transmission shaft 6. A fourth sprocket 18 is provided on one side of the grinding box 3. A second chain is sleeved on the outside of the third sprocket 17 and the fourth sprocket 18. The third sprocket 17 and the fourth sprocket 18 are connected by the second chain. Multiple grinding rollers 19 are provided inside the grinding box. A transmission rod 20 is fixedly embedded inside each of the multiple grinding rollers 19. One end of one of the transmission rods 20 extends to the outside of one side of the grinding box 3. A second sprocket 15 is fixedly sleeved on the outside of one of the movable shafts 13. Multiple gears 21 are provided on the other side of the grinding box 3. The multiple gears 21 are fixedly sleeved on the outside of the multiple transmission rods 20. The multiple gears 21 are meshed and connected. Multiple scrapers 22 are fixedly embedded inside the grinding box 3. The multiple scrapers 22 are respectively located on the top of the multiple grinding rollers 19 and are in contact with the grinding rollers 19.

[0040] The rotation of connecting shaft 7 and second transmission shaft 6 drives the third sprocket 17 and the fourth sprocket 18 to rotate. The rotation of the fourth sprocket 18 drives one of the transmission rods 20 to rotate. The rotation of one of the transmission rods 20 drives multiple gears 21 to rotate. The rotation of multiple gears 21 drives multiple crushing rollers 19 to rotate, so that the multiple crushing rollers 19 crush the raw material. The design of scraper 22 prevents the corn raw material from sticking to the outside of the crushing rollers 19.

[0041] The usage process of this utility model is as follows: The user places the corn raw material inside the filter frame 8, starts the drive motor 4, causing the crushing mechanism to crush the raw material, and the crushing mechanism to further crush the crushed raw material. The user starts the drive motor 4, which drives the first drive shaft 5 and the connecting shaft 7 to rotate. The rotation of the connecting shaft 7 drives multiple crushing blades to rotate, crushing the corn raw material. At the same time, the first drive shaft 5 and the first sprocket 14 rotate. The rotation of the first sprocket 14 drives the second sprocket 15 and the movable shaft 13 to rotate. The rotation of the movable shaft 13 drives the drive gear 11 and the driven gear 12 to rotate. This causes the connecting pipe 9 and the filter frame 8 to rotate. The rotation of the filter frame 8 is opposite to the rotation of the crushing blades, so the raw material will be repeatedly crushed. The design of the filter frame 8 ensures that only the completely crushed raw material will fall into the grinding box 3. The rotation of the connecting shaft 7 and the second transmission shaft 6 drives the third sprocket 17 and the fourth sprocket 18 to rotate. The rotation of the fourth sprocket 18 drives one of the transmission rods 20 to rotate. The rotation of one of the transmission rods 20 drives multiple gears 21 to rotate. The rotation of multiple gears 21 drives multiple crushing rollers 19 to rotate, so that the multiple crushing rollers 19 crush the raw material. The design of the scraper 22 prevents the corn raw material from sticking to the outside of the crushing rollers 19.

[0042] The above description is merely a preferred embodiment of this utility model. Any person skilled in the art may modify this utility model or modify it into an equivalent technical solution using the technical solutions described above. Therefore, any simple modifications or equivalent substitutions made based on the technical solutions of this utility model are within the scope of protection claimed by this utility model.

Claims

1. A raw material crushing device for corn starch production, characterized in that: include The shredder (1) is a square structure and has a top cover (2) on top. The top cover (2) is connected to the shredder (1) by a hinge. The crushing mechanism is located inside the crushing box (1) and is used to initially crush the corn raw material. Grinding box (3), which is fixedly connected to the bottom of the crushing box (1); A rolling mechanism is located inside the grinding box (3); The crushing mechanism includes a drive motor (4), which is located on one side of the crushing box (1). The output end of the drive motor (4) is fixedly connected to a first drive shaft (5). One end of the first drive shaft (5) extends into the grinding box (3). The first drive shaft (5) and the grinding box (3) are movably connected by a rolling bearing.

2. The raw material crushing device for corn starch production according to claim 1, characterized in that: The crushing mechanism also includes a second drive shaft (6), which is embedded in the other side of the crushing box (1). The second drive shaft (6) is movably connected to the grinding box (3) through a rolling bearing. A connecting shaft (7) is fixedly connected between the first drive shaft (5) and the second drive shaft (6).

3. The raw material crushing device for corn starch production according to claim 1, characterized in that: The crushing box (1) is equipped with a filter frame (8) inside. The filter frame (8) is sleeved on the outside of the first drive shaft (5) and the second drive shaft (6) and is movably connected to the first drive shaft (5) and the second drive shaft (6) through a rolling bearing. A connecting pipe (9) is fixedly connected to one side of the filter frame (8). The connecting pipe (9) is sleeved on the outside of the first drive shaft (5). A cover plate (10) is provided on the top of the filter frame (8).

4. The raw material crushing device for corn starch production according to claim 1, characterized in that: The crushing mechanism also includes a drive gear (11), which is fixedly sleeved on the outside of the connecting pipe (9). A driven gear (12) is provided on the top of the drive gear (11). The drive gear (11) and the driven gear (12) are meshed together. A movable shaft (13) is provided inside the crushing box (1). The movable shaft (13) is fixedly embedded inside the driven gear (12). One end of the movable shaft (13) extends to the outside of one side of the crushing box (1).

5. A raw material crushing device for corn starch production according to claim 1, characterized in that: The shredder (1) is provided with a first sprocket (14) and a second sprocket (15) on one side. The first sprocket (14) is fixedly sleeved on the outside of the first drive shaft (5), and the second sprocket (15) is fixedly sleeved on the outside of the movable shaft (13). A chain is sleeved on the outside of the first sprocket (14) and the second sprocket (15). The first sprocket (14) and the second sprocket (15) are connected by the chain drive.

6. A raw material crushing device for corn starch production according to claim 3, characterized in that: The filter frame (8) is provided with multiple stirring blades (16), and the multiple stirring blades (16) are fixedly sleeved on the outside of the connecting shaft (7).

7. A raw material crushing device for corn starch production according to claim 2, characterized in that: The crushing mechanism includes a third sprocket (17), which is located on the other side of the crushing box (1). The third sprocket (17) is fixedly sleeved on the outside of the second drive shaft (6). A fourth sprocket (18) is provided on one side of the grinding box (3). A second chain is sleeved on the outside of the third sprocket (17) and the fourth sprocket (18). The third sprocket (17) and the fourth sprocket (18) are connected by the second chain.

8. A raw material crushing device for corn starch production according to claim 5, characterized in that: The grinding box is equipped with multiple grinding rollers (19), and each of the multiple grinding rollers (19) is fixedly embedded with a transmission rod (20). One end of one of the transmission rods (20) extends to the outside of one side of the grinding box (3), and the second sprocket (15) is fixedly sleeved on the outside of one of the transmission rods (20).

9. A raw material crushing device for corn starch production according to claim 1, characterized in that: The grinding box (3) is provided with multiple gears (21) on the other side. The multiple gears (21) are respectively fixedly sleeved on the outside of multiple transmission rods (20) and the multiple gears (21) are meshed and connected.

10. A raw material crushing device for corn starch production according to claim 1, characterized in that: The grinding box (3) is fixedly embedded with multiple scrapers (22), which are respectively located on the top of multiple rolling rollers (19) and are in contact with the rolling rollers (19).