Artificial turf tufting production equipment

Abstract

The utility model relates to artificial turf tufting production equipment which comprises a mounting frame, a material placing winding drum, a gluing mechanism and a conveying mechanism, the material placing winding drum comprises an inner drum and an outer drum, the inner drum is rotatably arranged in the outer drum, a space is formed between the inner drum and the outer drum, and the extending forage can be rolled to form turf and sent out; the gluing mechanism is arranged below the roller A, the gluing mechanism can move left and right in the mounting frame, a brush is arranged to make contact with the turf, and glue is evenly and comprehensively smeared to the lower surface of the turf; conveying mechanisms are arranged on the upper surface and the lower surface of the mounting frame, turf is clamped and guided to a discharging opening, in the working process, the turf extends into a material containing winding drum from a feeding opening in the upper portion of the mounting frame, an inner drum is rotated to enable the turf to move rightwards to be clamped by the conveying mechanisms, and a gluing mechanism is started to smear glue on the lower surface of the turf; and the turf is directionally moved to the discharge port through the conveying mechanism. The glue applying device has the beneficial effects that the structure is simple, and the applied glue does not flow or deviate.

Description

TECHNICAL FIELD

[0001] The utility model relates to artificial turf technical field, especially a kind of artificial turf tufting production equipment. BACKGROUND

[0002] Artificial turf is composed of base layer, waterproof layer, drainage layer, water storage layer, elastic layer, fiber root layer, turf layer and so on, and a layer of fixing glue needs to be painted under turf layer to fix turf.Currently, laying whole turf is mainly completed manually, first, each layer is laid, then turf is placed according to position, and then fixing glue is poured, and stable turf can be formed after glue solidification.

[0003] But error is prone to occur in manual laying process, which leads to uneven turf formed finally;In addition, uniformity cannot be good in the process of painting glue, which can lead to glue residue under turf or unfirm adhesion.

[0004] Therefore, based on the deficiencies of existing device according to customer feedback, the inventor improves further according to the defects and deficiencies proposed to overcome the above problems. INVENTION CONTENTS

[0005] The utility model aims at overcoming the shortcomings of prior art, and provides a kind of artificial turf tufting production equipment with simple and reasonable structure, easy operation, which can quickly shape production of turf painted with glue, and can uniformly control distribution of painted glue without phenomena such as flow or deviation.

[0006] The utility model discloses a kind of laying device for artificial turf, including installation frame, material placement drum, glue spreading mechanism and conveying mechanism;Material placement drum, glue spreading mechanism and conveying mechanism are sequentially arranged from left to right in the installation frame;Material placement drum includes inner cylinder and outer cylinder, inner cylinder is rotatably arranged in outer cylinder and coaxially arranged, there is space between inner cylinder and outer cylinder, can be rolled and sent out to turf that is inserted;Glue spreading mechanism is arranged below roller A, glue spreading mechanism can be displaced left and right in installation frame, and glue spreading mechanism top end is provided with brush and turf lower surface contact, can fixed glue evenly and comprehensively spread to turf lower surface;The upper surface and the lower surface of installation frame are provided with conveying mechanism, turf is clamped in the middle and positioned to discharge port when working, turf is inserted into material placement drum from the feed inlet above installation frame, rotate inner cylinder to make turf move right and be clamped by conveying mechanism, start glue spreading mechanism to spread glue on turf lower surface, turf is directionally moved to discharge port by conveying mechanism and then laid in specified position.

[0007] Further, the outer cylinder is fixedly arranged in the mounting frame, an inlet is arranged above the outer cylinder and is connected with the inlet of the upper surface of the mounting frame, and an outlet is arranged at the lower right side of the outer cylinder.

[0008] Further, the inner cylinder is driven by a motor, the motor is arranged on the side wall of the mounting frame, and a motor shaft of the motor is connected with one end surface of the inner cylinder.

[0009] Further, the glue applying mechanism comprises a lead screw and a brush, the lead screw is arranged in the mounting frame, one end of the lead screw penetrates through the side wall of the mounting frame and is connected with the motor, the lead screw is driven to rotate by the motor, a brush is arranged on the lead screw in a matched mode, the brush head is upward, when the lead screw is driven to rotate, the brush moves in the left-right direction, and the brush head applies glue to the turf above.

[0010] Further, the conveying mechanism comprises mounting frames A and B, the mounting frame A is provided with two straight rods which are vertically arranged at two ends and downward, and a roller A is arranged in the middle of the two straight rods, and the mounting frame B is provided with two straight rods which are vertically arranged at two ends and upward, and a roller B is arranged in the middle of the two straight rods.

[0011] Further, the roller A and the roller B are oppositely arranged, and only a space for the turf to pass through is arranged between the roller A and the roller B, so that the turf is clamped and fixed.

[0012] Further, the mounting frame is provided with rollers at four corner positions, the device can be moved to a required position, meanwhile, the rollers can be lifted up and down, after being moved to the required position, the rollers are lifted up, and the device is fixed at the position.

[0013] Further, the device further comprises a flattening mechanism, the flattening mechanism comprises a flattening frame and a flattening roller, the flattening frame is arranged at the tail of the outlet of the mounting frame, a cylinder shaft penetrates through the flattening frame from top to bottom and extends into the frame, the flattening roller is arranged at the tail end of the cylinder shaft, the turf extends outwards from the outlet, the cylinder shaft is driven to move up and down, so that the flattening roller is pressed on the upper surface of the turf, and the turf is flattened.

[0014] The device has the following advantages:

[0015] (1) The glue for fixing the turf can be uniformly applied, and the quality of the turf is improved.

[0016] At present, each layer is laid first, then the turf is matched according to the position, and then the adhesive is poured and fixed, and after the adhesive is solidified, a stable lawn can be formed; but errors are prone to occur in the artificial laying process, resulting in that the finally formed lawn is not flat enough; in addition, in the process of using an auxiliary device to smear the adhesive, uniformity is often not good, which can cause the adhesive to remain under the turf or the adhesion to be not firm; the scheme can smear the turf by the brush driven by the lead screw to move left and right, and the turf is also moved to lay during the smearing process, the moving brush can smear the adhesive uniformly and comprehensively, so that the turf is not smeared in some places, resulting in that the turf is relatively loose and the quality is reduced;

[0017] (2) simple structure, convenient operation, and improved work efficiency;

[0018] The device has a simple structure, the turf is installed by the material winding drum, the turf is conveyed in cooperation with the conveying mechanism, the adhesive is smeared by the smearing mechanism, and finally the turf is fixed on the ground by the flattening mechanism, and the rollers that can ascend and descend are arranged, the rollers can cooperate with movement during laying, and the device can be moved at any time and anywhere. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is a structure schematic view of a first visual angle of the utility model;

[0020] Figure 2 It is a structure schematic view of a bottom visual angle of the utility model;

[0021] Figure 3 It is a structure schematic view of a top visual angle half-face section of the utility model;

[0022] Figure 4 It is a structure schematic view of a side visual angle half-face section of the utility model;

[0023] Figure 5 It is a structure schematic view of a conveying mechanism of the utility model;

[0024] Figure 6 It is a structure schematic view of a smearing mechanism of the utility model;

[0025] In the drawing: 1, mounting frame, 2, outer cylinder, 3, inner cylinder, 4, brush, 5, motor, 6, lead screw, 7, roller A, 8, roller B, 9, mounting frame A, 10, mounting frame B, 11, roller, 12, flattening frame, 13, air cylinder, 14, air cylinder shaft, 15, flattening roller. DETAILED DESCRIPTION

[0026] The utility model will be described further in combination with the drawings, but the protection scope of the utility model is not limited to the following.

[0027] It should be noted that the directions or positional relationships indicated by "left", "right" and the like are based on the directions or positional relationships shown in the drawings, or the directions or positional relationships commonly placed when the product of the application is used, or the directions or positional relationships commonly understood by those skilled in the art. Such terms are only for the convenience of describing the application and simplifying the description, and are not intended to indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the application.

[0028] It should be noted that the embodiments in the application and the features and technical solutions in the embodiments can be combined with each other without conflict.

[0029] Therefore, based on the above problems, referring to Figure 1 The application provides an artificial turf tufting production equipment to solve the problems.

[0030] (Embodiment 1)

[0031] Referring to Figures 1-6 The artificial turf tufting production equipment provided in the embodiment includes a mounting frame 1, a material placing roller, a glue applying mechanism and a conveying mechanism. The material placing roller, the glue applying mechanism and the conveying mechanism are sequentially arranged from left to right in the mounting frame 1. The material placing roller includes an inner cylinder 3 and an outer cylinder 2. The inner cylinder 3 is rotatably arranged in the outer cylinder 2 and coaxially arranged with the outer cylinder 2. A space is formed between the inner cylinder 3 and the outer cylinder 2, which can roll the turf extending into the space and send it out. The glue applying mechanism is arranged below the roller A7. The glue applying mechanism can be displaced leftward and rightward in the mounting frame 1. A brush 4 is arranged at the top end of the glue applying mechanism and is in contact with the lower surface of the turf. The glue applying mechanism can uniformly and comprehensively apply glue to the lower surface of the turf. The conveying mechanism is arranged on the upper surface and the lower surface of the mounting frame 1. The conveying mechanism clamps the turf in the middle and guides it to the discharge port. When working, the turf is extended into the material placing roller from the feeding port above the mounting frame 1. The inner cylinder 3 is rotated to move the turf rightward, which is clamped by the conveying mechanism. The glue applying mechanism is started to apply glue to the lower surface of the turf. The turf is guided to the discharge port by the conveying mechanism, and then the qualified artificial turf is transported.

[0032] The outer cylinder 2 is fixedly arranged in the mounting frame 1, the inlet is arranged above the outer cylinder 2 and is connected with the inlet of the upper surface of the mounting frame 1, and the outlet is arranged at the lower right side of the outer cylinder 2, and the turf is sent out through the outlet when the inner cylinder 3 rotates; the inner cylinder 3 is driven by the motor 5, the motor 5 is arranged on the side wall of the mounting frame 1, and the motor 5 is connected with one end surface of the inner cylinder 3 through the motor shaft; the glue applying mechanism comprises a lead screw 6 and a brush 4; the lead screw 6 is arranged in the mounting frame 1, one end of the lead screw 6 penetrates through the side wall of the mounting frame 1 and is connected with the motor 5, the lead screw 6 is driven to rotate by the motor 5, a brush 4 is arranged on the lead screw 6 in a matched mode, the brush head of the brush 4 is upward, the brush 4 moves in the left-right direction when the lead screw 6 is driven to rotate, and the brush head applies glue to the turf above; the conveying mechanism comprises a mounting frame A 9 and a mounting frame B 10; the mounting frame A 9 is vertically provided with two straight rods at two ends thereof, and a roller A 7 is arranged in the middle of the two straight rods; the mounting frame B 10 is vertically provided with two straight rods at two ends thereof, and a roller B 8 is arranged in the middle of the two straight rods; the roller A 7 and the roller B 8 are oppositely arranged, and only a space for the turf to pass through is arranged between the two rollers, so that the turf is clamped and fixed.

[0033] Rollers 11 are further arranged at four corner positions of the mounting frame 1, the device can be moved to a required position, and the rollers 11 can be lifted up and down, the rollers 11 are lifted up after being moved to the required position, so that the device is fixed at the position.

[0034] The device further comprises a flattening mechanism; the flattening mechanism comprises a flattening frame 12 and a flattening roller 15; the flattening frame 12 is arranged at the tail of the outlet of the mounting frame 1, a cylinder shaft 13 penetrates through the flattening frame 12 from top to bottom and extends into the frame, the flattening roller 15 is arranged at the tail end of the cylinder shaft 13, the turf extends out of the outlet, the cylinder shaft 13 is driven to move up and down, so that the flattening roller 15 is pressed on the upper surface of the turf, and the turf is flattened.

[0035] Further, the rollers 11 that can be lifted up and down are driven by the lead screw 6 mechanism, or the rollers 11 are connected with the lifting cylinder 13, so that the rollers 11 can be lifted up and down.

[0036] When working, the grass is placed in the inlet of the mounting frame 1 and is aligned to extend into the placing roller, and is arranged in the space between the outer cylinder 2 and the inner cylinder 3, the motor 5 is started to drive the inner cylinder 3 to rotate, so that the turf that is pressed moves to the outlet at the lower right side and extends into the conveying mechanism, the upper surface of the turf is in contact with the plurality of rollers A 7, the lower surface of the turf is in contact with the plurality of rollers B 8, that is, the turf is clamped and positioned by the conveying mechanism in the up-down direction and is reshaped again, the glue applying mechanism is started at the front side of the conveying mechanism, the lead screw 6 is driven to rotate, so that the brush 4 moves in the left-right direction, the lower surface of the turf is fully and uniformly applied with glue, the turf that is applied with glue is sent to the ground through the outlet, the cylinder shaft 14 is driven to move downward by starting the cylinder 13, and the flattening roller 15 is used to compact the turf to form qualified artificial turf.

[0037] At present, each layer is laid first, then the forage is well positioned, and then the glue is poured for fixing, and after the glue solidifies, a stable lawn is formed; but errors are prone to occur in the working process, resulting in that the finally formed lawn is not flat enough; in addition, in the process of applying glue, it is often not uniform and comprehensive, which can cause the phenomenon of glue residue under the turf or unfirm bonding; or when laying with general auxiliary devices, the glue is not uniformly and comprehensively applied, which causes the turf to arch or curl when laying, and the laying quality is not good; the artificial turf tufting production equipment designed in the scheme has a relatively simple overall structure, and the turf loading, positioning and laying are automated, saving time and effort; and a lead screw 6 mechanism for applying glue is designed in the scheme, the brush 4 is displaced by the lead screw 6 mechanism, so that the glue is uniformly and comprehensively applied to the back of the turf, and there is no situation that a certain part is not applied, and manual application is also avoided to flow or deviate.

[0038] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the present application is described in detail with reference to the foregoing embodiments, for those skilled in the art, it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. An apparatus for tufting artificial turf, characterized in that: It comprises a mounting frame (1), a material placing roller, a glue applying mechanism and a conveying mechanism; The material placing roller, the glue applying mechanism and the conveying mechanism are sequentially arranged from left to right in the mounting frame (1); The material placing roller comprises an inner cylinder (3) and an outer cylinder (2), the inner cylinder (3) is rotatably arranged in the outer cylinder (2) and coaxially arranged with the outer cylinder (2), and a space is formed between the inner cylinder (3) and the outer cylinder (2) to roll and form the inserted forage and send it out; The glue applying mechanism is arranged below the roller A (7), the glue applying mechanism can be displaced leftward and rightward in the mounting frame (1), and a brush (4) is arranged at the top end of the glue applying mechanism to contact the lower surface of the turf, so that the glue can be evenly and comprehensively applied to the lower surface of the turf; The upper surface and the lower surface of the mounting frame (1) are provided with the conveying mechanism, the turf is clamped in the middle and guided to the discharge port When working, the turf is inserted into the material placing roller from the feeding port on the top of the mounting frame (1), the inner cylinder (3) is rotated to move the turf to the right to be clamped by the conveying mechanism, the glue applying mechanism is started to apply glue to the lower surface of the turf, and the turf is guided to the discharge port by the conveying mechanism to form a qualified artificial turf.

2. The artificial turf tufting production apparatus according to claim 1, characterized in that: The outer cylinder (2) is fixedly arranged in the mounting frame (1), an inlet is arranged above the outer cylinder (2) to be connected with the feeding port on the upper surface of the mounting frame (1), and an outlet is arranged at the lower right side of the outer cylinder (2), and the turf is sent out through the outlet when the inner cylinder (3) is rotated.

3. The artificial turf tufting production apparatus according to claim 2, wherein: The inner cylinder (3) is driven by a motor (5), the motor (5) is arranged on the side wall of the mounting frame (1), and the motor (5) extends a motor shaft connected with one end surface of the inner cylinder (3).

4. The artificial turf tufting production apparatus according to claim 1, wherein: The glue applying mechanism comprises a lead screw (6) and a brush (4), the lead screw (6) is arranged in the mounting frame (1), one end of the lead screw (6) penetrates through the side wall of the mounting frame (1) and is connected with the motor (5), the lead screw (6) is driven to rotate by the motor (5), a brush (4) is mounted on the lead screw (6), the brush head of the brush (4) is upward, and when the lead screw (6) is driven to rotate, the brush (4) moves in the leftward and rightward directions, and the brush head applies glue to the turf above.

5. The artificial turf tufting production apparatus according to claim 1, wherein: The conveying mechanism comprises a mounting frame A (9) and a mounting frame B (10), two straight rods are vertically extended downward from both ends of the mounting frame A (9), and a roller A (7) is mounted in the middle of the two straight rods; two straight rods are vertically extended upward from both ends of the mounting frame B (10), and a roller B (8) is mounted in the middle of the two straight rods.

6. The artificial turf tufting production apparatus according to claim 5, wherein: The roller A (7) and the roller B (8) are oppositely arranged, and only a space for the turf to pass through is arranged between the two rollers to clamp and fix the turf.

7. The artificial turf tufting production apparatus according to claim 1, wherein: Rollers (11) are further arranged at four corner positions of the mounting frame (1), the device can be moved to a required position, the rollers (11) can be lifted up and down, the rollers (11) are lifted up after being moved to the required position, and the device is fixed at the position.

8. The artificial turf tufting production apparatus according to claim 1, wherein: It also includes a flattening mechanism; the flattening mechanism includes a flattening frame (12) and a flattening roller (15); the flattening frame (12) is arranged at the tail of the discharge port of the mounting frame (1), the shaft of the air cylinder (13) penetrates the flattening frame (12) from top to bottom and extends into the frame, the tail end of the shaft of the air cylinder (13) is provided with the flattening roller (15), the turf extends outward from the discharge port, and driving the air cylinder (13) shaft to move up and down makes the flattening roller (15) press on the upper surface of the turf, thereby flattening the turf.

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