Intelligent manipulator for industrial detection

Abstract

The utility model relates to the technical field of manipulators, in particular to an intelligent manipulator for industrial detection, which comprises a mounting frame, and a rotating frame is movably arranged at the bottom end of the mounting frame; lifting clamping mechanisms are arranged on the two sides of the rotating frame, and each lifting clamping mechanism is composed of a lifting mechanism and a clamping mechanism. According to the utility model, the detection and classified transfer process is cooperatively completed by a mechanical structure and electrical control, excessive manual intervention is not needed from grabbing, transportation and detection of workpieces to final classified placement, the workload and the labor intensity of manual operation are reduced, the production efficiency is improved, and the production cost is reduced in large-scale industrial production. A large number of workpieces can be detected and classified continuously and stably, fatigue and errors possibly caused by manual operation are avoided, and efficient production is guaranteed.

Description

TECHNICAL FIELD

[0001] The utility model relates to mechanical hand technical field, concretely is a kind of intelligent industrial detection mechanical hand. BACKGROUND

[0002] In modern industrial production, the control of product quality is crucial, so it is necessary to efficiently and accurately detect the workpieces on the production line. With the development of industrial automation, traditional manual detection methods are gradually replaced by automated detection equipment. Automated detection not only improves detection efficiency, but also ensures the accuracy and stability of the detection results, reduces labor costs and human errors.

[0003] The existing industrial detection equipment has some deficiencies in the process of workpiece grabbing, transporting and classifying. For example, the detection equipment uses a single clamping mechanism. After transferring the workpiece from the placement table to the detection table, it needs to return to the placement table to grab a new workpiece, which leads to poor continuity and low efficiency of the entire detection process. UTILITARIAN CONTENT

[0004] The utility model aims at providing a kind of intelligent industrial detection mechanical hand to solve the problems raised in the above background.

[0005] To achieve the above object, the utility model provides the following technical scheme:

[0006] A kind of intelligent industrial detection mechanical hand, comprising

[0007] Mounting bracket, rotating frame is movably arranged at the bottom end of the mounting bracket;

[0008] Lifting clamping mechanism is arranged at the both sides of the rotating frame, and the lifting clamping mechanism is composed of lifting mechanism and clamping mechanism;

[0009] Rotary positioning mechanism is arranged between the rotating frame and the mounting bracket, and the rotary positioning mechanism is composed of rotating mechanism and positioning mechanism.

[0010] Preferably, the lifting mechanism includes an electric push rod one, and an electric push rod one is arranged at the upper end of the both sides of the rotating frame, and the bottom end of the electric push rod one is provided with a transmission shell;

[0011] Preferably, the clamping mechanism includes a bidirectional screw rod, a bidirectional screw rod is movably arranged in the transmission shell, a motor one is fixedly installed on the right side outside of the transmission shell, the output shaft of the motor one is fixedly connected with the bidirectional screw rod, and a clamping jaw is threadedly connected at the both ends of the bidirectional screw rod, and the lower end of the clamping jaw penetrates through the transmission shell and is located below the outside of the transmission shell.

[0012] Preferably, the rotating mechanism comprises a second motor, the second motor is vertically arranged at the inner side below the middle part of the mounting frame, and the output shaft of the second motor is fixedly connected with the rotating frame.

[0013] Preferably, the positioning mechanism comprises a fixed seat, the fixed seat is symmetrically arranged at the upper end of both sides of the middle part of the mounting frame, a second electric push rod is fixedly installed at the top end of the fixed seat, the output shaft of the second electric push rod is provided with a positioning rod, and a positioning groove matched with the positioning rod is arranged at the top end of both sides of the rotating frame.

[0014] Preferably, a hanging bracket is arranged at the top end of the mounting frame.

[0015] Compared with the prior art, the intelligent industrial detection mechanical hand has the beneficial effects that:

[0016] 1. The intelligent industrial detection mechanical hand, the detection and classification transfer process is completed by the cooperation of mechanical structure and electrical control, the workpiece is grabbed, transported, detected and finally placed without too much manual intervention, the workload and labor intensity of manual operation are reduced, the production efficiency is improved, in large-scale industrial production, a large number of workpieces can be continuously and stably detected and classified, fatigue and errors caused by manual operation are avoided, and the efficient production is ensured.

[0017] 2. The intelligent industrial detection mechanical hand, through the two clamping mechanisms and the rotating positioning mechanism, the workpiece is continuously transferred, while one clamping mechanism transfers the workpiece from the placement table to the detection table for detection, the other clamping mechanism can prepare to grab a new workpiece on the placement table, and after detection, the workpiece can be quickly transferred to the corresponding qualified table or unqualified table according to the result, each link is closely connected, the detection period of a single workpiece is greatly shortened, the overall work efficiency is improved, in some production lines with high production rhythm requirements, the demand for rapid production can be met, and the production capacity of the production line is effectively improved. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a whole front view structural schematic diagram of the utility model;

[0019] Figure 2 It is a second motor installation structural schematic diagram of the utility model;

[0020] Figure 3 It is a bidirectional screw rod installation structural schematic diagram of the utility model;

[0021] Figure 4 It is a Figure 1 It is an enlarged schematic diagram of A in the middle.

[0022] In the diagram: 1. Mounting bracket; 2. Rotating bracket; 3. Electric actuator one; 4. Transmission housing; 5. Two-way lead screw; 6. Motor one; 7. Gripper; 8. Motor two; 9. Fixed base; 10. Electric actuator two; 11. Positioning rod; 12. Positioning groove; 13. Hanger. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] like Figures 1-4 As shown, this utility model provides a technical solution:

[0025] An intelligent industrial inspection robot includes a mounting frame 1, a hanger 13 at the top of the mounting frame 1, a rotating frame 2 movably mounted at the bottom of the mounting frame 1, and lifting and clamping mechanisms on both sides of the rotating frame 2. Each lifting and clamping mechanism consists of a lifting mechanism and a clamping mechanism. The lifting mechanism includes an electric actuator 3, which is mounted on the upper ends of both sides of the rotating frame 2. A transmission housing 4 is located at the bottom end of the electric actuator 3. The clamping mechanism includes a bidirectional lead screw 5, which is movably mounted inside the transmission housing 4. A motor 6 is fixedly mounted on the outside right side of the transmission housing 4, and the output shaft of the motor 6 is fixedly connected to the bidirectional lead screw 5. Both ends of the bidirectional lead screw 5 are threaded. There is a gripper 7, the lower end of which penetrates the transmission housing 4 and is located below the outside of the transmission housing 4. A rotation positioning mechanism is provided between the rotating frame 2 and the mounting frame 1. The rotation positioning mechanism consists of a rotation mechanism and a positioning mechanism. The rotation mechanism includes a second motor 8. The second motor 8 is vertically arranged on the inner side of the lower part of the middle of the mounting frame 1. The output shaft of the second motor 8 is fixedly connected to the rotating frame 2. The positioning mechanism includes a fixed seat 9. The fixed seats 9 are symmetrically arranged on the upper ends of both sides of the middle of the mounting frame 1. An electric push rod 10 is fixedly installed on the top of the fixed seat 9. The output shaft of the electric push rod 10 is provided with a positioning rod 11. Positioning grooves 12 that match the positioning rod 11 are provided on both sides of the top of the middle of the rotating frame 2.

[0026] In this embodiment, the entire detection and classification transfer process is completed collaboratively by mechanical structure and electrical control. From the gripping, transportation, and detection of the workpiece to the final classification and placement, there is no need for excessive human intervention, which reduces the workload and labor intensity of manual operation and improves production efficiency. In large-scale industrial production, it can continuously and stably detect and classify a large number of workpieces, avoid fatigue and errors that may be caused by manual operation, and ensure efficient production.

[0027] Furthermore, by setting up two clamping mechanisms and a rotary positioning mechanism, the continuous transfer of workpieces is realized. While one clamping mechanism transfers the workpiece from the placement table to the inspection table for inspection, the other clamping mechanism can prepare to grab a new workpiece on the placement table. After the inspection is completed, the workpiece can be quickly transferred to the corresponding qualified or unqualified table according to the result. The various links are closely connected, which greatly shortens the inspection cycle of a single workpiece and improves the overall work efficiency. On some production lines with high production cycle requirements, it can meet the needs of rapid production and effectively improve the production line capacity.

[0028] Working principle: During operation, the lifting and clamping mechanism on the left side first starts to move. The electric push rod 3 extends, pushing the transmission housing 4 downward so that the gripper 7 reaches the appropriate height of the placement table. Then, the motor 6 in the clamping mechanism starts, driving the bidirectional lead screw 5 to rotate, causing the gripper 7 to move towards the center, thereby clamping the workpiece on the placement table. Subsequently, the motor 8 starts, driving the rotating frame 2 to rotate, which in turn drives the clamping mechanism on the left side that is clamping the workpiece to rotate to the position of the inspection table on one side. At the same time, the clamping mechanism that was previously located at one end of the inspection table moves to the position of the placement table as the rotating frame 2 rotates. When the workpiece reaches the inspection table, the inspection operation is performed. After the inspection is completed, the rotating frame 2 moves again according to the inspection result. If the inspection is qualified, the rotating frame 2 rotates to the left; if the inspection is unqualified, the rotating frame 2 rotates to the right (the inspection table, placement table, qualified table, and unqualified table are arranged in a cross shape). When the rotating frame 2 drives the clamping mechanism to the corresponding position, the motor 6 in the clamping mechanism reverses, and the grippers 7 move to both sides, releasing the workpiece and placing it on the corresponding qualified or unqualified platform, completing one workpiece inspection and classification transfer process. Then, the clamping mechanism located at the placement platform repeats the operation of the clamping mechanism on the left, clamping a new workpiece and rotating it to the inspection platform for inspection. This cycle is repeated to achieve continuous automated inspection and classification of workpieces.

[0029] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An intelligent industrial inspection robot, characterized in that: The utility model provides a kind of installation frame, including Rotary frame (2) is movably arranged at the bottom end of the installation frame (1); Lifting clamping mechanism is arranged on both sides of the rotary frame (2), and the lifting clamping mechanism is composed of lifting mechanism and clamping mechanism; Rotary positioning mechanism is arranged between the rotary frame (2) and the installation frame (1), and the rotary positioning mechanism is composed of rotary mechanism and positioning mechanism.

2. The intelligent industrial detection manipulator according to claim 1, characterized in that: The lifting mechanism includes electric push rod one (3), and electric push rod one (3) is arranged at the upper end of both sides of the rotary frame (2), and the bottom end of the electric push rod one (3) is provided with transmission shell (4).

3. The intelligent industrial detection manipulator according to claim 2, characterized in that: The clamping mechanism includes bidirectional screw rod (5), and bidirectional screw rod (5) is movably arranged in the inside of transmission shell (4), motor one (6) is fixedly installed on the right side outside of transmission shell (4), the output shaft of motor one (6) is fixedly connected with bidirectional screw rod (5), and clamping jaw (7) is threadedly connected at both ends of bidirectional screw rod (5), and the lower end of clamping jaw (7) penetrates transmission shell (4) and is located below transmission shell (4) outside.

4. The intelligent industrial detection manipulator according to claim 1, characterized in that: The rotary mechanism includes motor two (8), and motor two (8) is vertically arranged in the inside of the middle lower part of the installation frame (1), and the output shaft of motor two (8) is fixedly connected with rotary frame (2).

5. The intelligent industrial detection manipulator according to claim 1, characterized in that: The positioning mechanism includes fixed seat (9), and fixed seat (9) is symmetrically arranged at the upper end of both sides of the middle of the installation frame (1), electric push rod two (10) is fixedly installed at the top end of fixed seat (9), the output shaft of electric push rod two (10) is provided with positioning rod (11), and positioning groove (12) matched with positioning rod (11) is arranged at the top end of both sides of the rotary frame (2).

6. The intelligent industrial detection manipulator according to claim 1, characterized in that: Hanging bracket (13) is arranged at the top end of the installation frame (1).

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