Corn silage compacting device

By designing a corn silage compaction device that includes conveying, crushing, compacting, pushing and packaging mechanisms, the problems of time-consuming, labor-intensive and easily damaged corn compaction in the existing technology are solved, and automated processing and transportation protection are realized.

CN223658595UActive Publication Date: 2025-12-12LINGSHI COUNTY XUEHAI PLANTING PROFESSIONAL COOP
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Patent Information

Application Number
CN202422741433.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-12-12
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

The existing corn silage compaction process is time-consuming and labor-intensive, and the compacted silage is easily damaged during removal and transportation.

Method used

An integrated device comprising conveying, crushing, compacting, pushing, and packaging mechanisms was designed to automate the processing and packaging of corn.

Benefits of technology

The process of compacting and packaging corn has been automated, reducing manual labor, improving efficiency, and protecting the integrity of the compacted corn during transportation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a silage corn compacting device which comprises a base, the right side of the upper surface of the base is fixedly connected with a conveying device, the left side of the conveying device is fixedly connected with a smashing device, the left side of the smashing device is fixedly connected with a compacting device, and the right side of the lower portion of the compacting device is movably connected with a pushing device. According to the silage corn compacting device, silage corn is conveyed into the smashing device through the conveying belt to be smashed and then conveyed into the compacting device to be compacted, so that the silage corn does not need to be smashed in advance before compacting, and therefore the silage corn compacting device is simple in structure, convenient to use and high in practicability. After the silage corn is compacted by the compacting device, the sliding door can be opened, the compacted silage corn is pushed to the packaging mechanism through the pushing device, and then the silage corn is primarily packaged through the packaging mechanism, so that the compacted silage corn is not easy to damage during subsequent transportation.
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Description

Technical Field

[0001] This utility model relates to the field of agricultural technology, specifically to a silage corn compaction device. Background Technology

[0002] Silage corn is an important feed source for livestock farming in winter. It refers to corn whose entire green plant, including the ears, is harvested during the appropriate harvest period, chopped, processed, and fermented to make silage feed for herbivorous livestock such as cattle and sheep. The fermented corn is then taken out as feed in winter.

[0003] Existing corn silage requires the corn to be chopped first and then compacted in a compaction device, which is very time-consuming and labor-intensive. Furthermore, removing the compacted corn silage from the device requires tools such as forklifts, which is inconvenient. During subsequent transportation, the compacted corn silage may be damaged because its surface is completely exposed. Utility Model Content

[0004] The purpose of this invention is to provide a corn silage compaction device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a silage corn compaction device, comprising a base, a conveying device fixedly connected to the right side of the upper surface of the base, a motor fixedly connected to the upper front side of the conveying device, a crushing device fixedly connected to the left side of the conveying device, a support fixedly connected to the lower side of the crushing device, the lower surface of the support fixedly connected to the upper surface of the base, a compaction device fixedly connected to the left side of the crushing device, a pushing device movably connected to the right side below the compaction device, a sliding door movably connected to the left side below the compaction device, and a packaging mechanism fixedly connected to the left side of the front side of the base.

[0006] Preferably, the conveying device includes two brackets two disposed on the front and rear sides of the base. Rotating shafts are rotatably connected to the left and right sides above and the right side below the opposite surfaces of the two brackets two. The three rotating shafts form an inverted obtuse angle. The upper right rotating shaft passes through the bracket two and is fixedly connected to the output shaft of the motor one. A conveyor belt is provided on the outer wall of the three rotating shafts.

[0007] Preferably, the pulverizing device includes a funnel, the right side of which is fixedly connected to the left side of the support second, a cylindrical hopper fixedly connected to the left side of the funnel, a motor second fixedly connected to the middle of the left side of the cylindrical hopper, the output shaft of the motor second penetrating into the cylindrical hopper and fixedly connected to a rotating rod first, a fixed rod rotatably connected to the right end of the rotating rod first, the upper end of the fixed rod being fixedly connected to the top of the cylindrical hopper, a plurality of blades fixedly connected to the outer surface of the rotating rod first, a feeding port being provided at the lower left side of the cylindrical hopper, and a feeding pipe fixedly connected to the left side of the feeding port.

[0008] Preferably, the compaction device includes a compaction chamber, the lower surface of which is fixedly connected to the upper surface of the base, an electric hydraulic rod is fixedly connected to the top of the compaction chamber, the output end of the electric hydraulic rod passes through the interior of the compaction chamber and is fixedly connected to a compaction plate, and a feed inlet is provided on the upper right side of the compaction chamber, which is fixedly connected to a feeding pipe.

[0009] Preferably, the pushing device includes a support plate, the lower end of which is fixedly connected to the upper surface of the base, and an electric hydraulic rod II is fixedly connected to the left side of the support plate. The output end of the electric hydraulic rod II extends into the compaction chamber and is fixedly connected to a pusher plate. An installation groove that matches the pusher plate is provided on the right side below the inner wall of the compaction chamber.

[0010] Preferably, the packaging mechanism includes a support three, the rear side of the support three is fixedly connected to the front side of the base, a motor three is fixedly connected to the rear side above the support three, the output shaft of the motor three passes through the support three and is fixedly connected to a rotating rod two, a plastic sealing film is movably connected to the rotating rod two in the vertical direction away from the motor three, and a baffle is threaded to the lower end of the rotating rod two.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] 1. The silage corn compaction device is equipped with a crushing device, which can feed corn into the crushing device through a conveyor belt and crush it, and then feed it into the compaction device through a feeding pipe for compaction. This eliminates the need to crush the corn before putting it into the compaction device, which saves a lot of time and effort.

[0013] 2. After the compaction device compacts the silage corn, the door can be opened, and the compacted silage corn can be pushed out of the compaction chamber by the pushing device. There is no need to use other tools to take out the compacted silage corn, which is very convenient. The compacted silage corn is pushed to the packaging mechanism by the pushing device, and then the packaging mechanism wraps a layer of plastic film on the outside of the compacted silage corn for preliminary sealing, so that the compacted silage corn is not easily damaged during subsequent transportation. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model.

[0015] Figure 2 This is a partial cross-sectional view of the structure of this utility model.

[0016] Figure 3 This is a cross-sectional view of the conveying device structure of this utility model.

[0017] Figure 4 This is a partial cross-sectional view of the structure of the crushing device, compaction device, and pushing device of this utility model.

[0018] Figure 5 This is a schematic diagram of the packaging mechanism of this utility model.

[0019] In the diagram: 1. Conveying device; 2. Base; 3. Crushing device; 4. Compacting device; 5. Packaging mechanism; 6. Pushing device; 7. Pulling door; 8. Support 1; 9. Motor 1; 11. Support 2; 12. Rotating shaft; 13. Conveyor belt; 31. Funnel; 32. Fixed rod; 33. Rotating rod 1; 34. Blade; 35. Cylindrical hopper; 36. Motor 2; 37. Feeding pipe; 41. Electro-hydraulic rod 1; 42. Compacting hopper; 43. Compacting plate; 61. Support plate; 62. Electro-hydraulic rod 2; 63. Pushing plate; 51. Support 3; 52. Rotating rod 2; 53. Motor 3; 54. Plastic sealing film; 55. Baffle. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-2This utility model provides a technical solution: a silage corn compaction device, including a base 2, a conveying device 1 fixedly connected to the right side of the upper surface of the base 2, a motor 9 fixedly connected to the upper front side of the conveying device 1, a crushing device 3 fixedly connected to the left side of the conveying device 1, a support 8 fixedly connected to the lower side of the crushing device 3, the lower surface of the support 8 fixedly connected to the upper surface of the base 2, a compaction device 4 fixedly connected to the left side of the crushing device 3, a pushing device 6 movably connected to the right side below the compaction device 4, a sliding door 7 movably connected to the left side below the compaction device 4, and a packaging mechanism 5 fixedly connected to the left side of the front side of the base 2. The silage corn is fed into the crushing device 3 by the conveying device 1 and then fed into the compaction device 4 by the feeding pipe 37. This eliminates the need to crush the silage corn before compaction. After the compaction device 4 compacts the silage corn, the door 7 can be opened and the compacted silage corn can be pushed to the packaging mechanism 5 by the pushing device 6. There is no need to use other tools to remove the compacted silage corn. The packaging mechanism 5 then wraps a layer of plastic film 54 around the compacted silage corn for preliminary sealing, making the compacted silage corn less likely to be damaged during subsequent transportation.

[0022] Please see Figure 3 The conveying device 1 includes two brackets 11 disposed on the front and rear sides of the base 2. Rotating shafts 12 are rotatably connected to the upper left and right sides and the lower right side of the opposite face of the two brackets 11. The three rotating shafts 12 form an inverted obtuse angle. The upper right rotating shaft 12 passes through the bracket 11 and is fixedly connected to the output shaft of the motor 9. A conveyor belt 13 is disposed on the outer wall of the three rotating shafts 12. The upper right rotating shaft 12 is driven by the motor 9, and the upper left and lower right rotating shafts 12 are driven to rotate in the same direction by the conveyor belt 13, so that the conveyor belt 13 starts to run.

[0023] Please see Figure 4The grinding device 3 includes a funnel 31. The right side of the funnel 31 is fixedly connected to the left side of the support 11. A cylindrical hopper 35 is fixedly connected to the left side of the funnel 31. A motor 36 is fixedly connected to the middle of the left side of the cylindrical hopper 35. The output shaft of the motor 36 passes through the inside of the cylindrical hopper 35 and is fixedly connected to a rotating rod 33. A fixed rod 32 is rotatably connected to the right end of the rotating rod 33. The upper end of the fixed rod 32 is fixedly connected to the top of the cylindrical hopper 35. Several blades 34 are fixedly connected to the outer surface of the rotating rod 33. The lower left side of the cylindrical hopper 35... The square opening is equipped with a feeding port, and a feeding pipe 37 is fixedly connected to the left side of the feeding port. The silage corn conveyed by the conveyor belt 13 is received into the cylindrical silo 35 through the funnel 31. Then, the rotating rod 33 and the blade 34 are driven by the motor 36 to rotate at high speed to crush the silage corn. The crushed silage corn is then sent into the compaction device 4 through the feeding pipe 37, so that the silage corn does not need to be crushed before being put into the compaction device 4. The fixed rod 32 can prevent the rotating rod 33 from bending due to gravity, which would cause the blade 34 to scrape the inner wall of the cylindrical silo 35.

[0024] Please see Figure 4 The compaction device 4 includes a compaction chamber 42. The lower surface of the compaction chamber 42 is fixedly connected to the upper surface of the base 2. An electric hydraulic rod 41 is fixedly connected to the top of the compaction chamber 42. The output end of the electric hydraulic rod 41 passes through the interior of the compaction chamber 42 and is fixedly connected to a compaction plate 43. A feed inlet is provided on the upper right side of the compaction chamber 42. The feed inlet is fixedly connected to a feeding pipe 37. The crushed silage corn is received through the feed inlet and the feeding pipe 37. The electric hydraulic rod 41 pushes the compaction plate 43 to compact the crushed silage corn.

[0025] Please see Figure 4 The pushing device 6 includes a support plate 61. The lower end of the support plate 61 is fixedly connected to the upper surface of the base 2. An electric hydraulic rod 62 is fixedly connected to the left side of the support plate 61. The output end of the electric hydraulic rod 62 passes through the interior of the compaction chamber 42 and is fixedly connected to a pusher plate 63. An installation groove that fits the pusher plate 63 is opened on the lower right side of the inner wall of the compaction chamber 42. After the compaction device 4 compacts the silage corn, the door 7 can be opened, and the pusher plate 63 can be pushed out of the compaction chamber 42 by the electric hydraulic rod 62. There is no need to use other tools to take out the compacted silage corn.

[0026] Please see Figure 5The packaging mechanism 5 includes a support frame 51, the rear side of which is fixedly connected to the front side of the base 2. A motor 53 is fixedly connected to the rear side of the support frame 51. The output shaft of the motor 53 passes through the support frame 51 and is fixedly connected to a rotating rod 52. A plastic sealing film 54 is movably connected to the rotating rod 52 in a vertical direction away from the motor 53. A baffle 55 is threaded to the lower end of the rotating rod 52. The compacted silage corn is pushed to the packaging mechanism 5 by the pushing device 6, and then driven by the motor 53. The rotating shaft drives the plastic sealing film 54 to rotate around the outer surface of the compacted silage corn, wrapping a layer of plastic sealing film around the outer surface of the compacted silage corn for preliminary sealing, so that the compacted silage corn is not easily damaged during subsequent transportation. The baffle 55 can prevent the plastic sealing film 54 from falling off during rotation. When the plastic sealing film 54 needs to be replaced, the baffle 55 can be rotated to remove it, and a new plastic sealing film 54 can be replaced at the vertical position on the side of the rotating rod 2 52 away from the motor 3 53. Then the baffle 55 can be reconnected to the rotating rod 2 52.

[0027] It should be noted that the electro-hydraulic rod 41 and electro-hydraulic rod 62 are existing structures and will not be described in detail here.

[0028] Working principle: First, motor 9 drives the upper right rotating shaft 12, which in turn drives the upper left and lower right rotating shafts 12 to rotate in the same direction via conveyor belt 13, causing conveyor belt 13 to start running. Silage corn is fed into hopper 31 via conveyor belt 13, and then the silage corn conveyed by conveyor belt 13 is received into cylindrical silo 35 via hopper 31. Then, motor 2 36 drives rotating rod 1 33 and blade 34 to rotate at high speed, crushing the silage corn. The crushed silage corn is then fed into compaction device 4 via feeding pipe 37, eliminating the need to crush the silage corn before compaction. A fixing rod 32 prevents rotating rod 1 33 from bending due to gravity, which could cause blade 34 to scrape against the inner wall of cylindrical silo 35. The crushed silage corn is received through the inlet and feeding pipe 37. Finally, an electric hydraulic rod 1 41 pushes compaction plate 43 to compact the crushed silage corn. The silage corn is compacted. After the compaction device 4 compacts the silage corn, the sliding door 7 can be opened, and the pusher plate 63 can be pushed out of the compaction chamber 42 by the electric hydraulic rod 62. No other tools are needed to remove the compacted silage corn. The pusher device 6 pushes the compacted silage corn to the packaging mechanism 5. Then, the motor 53 drives the rotating shaft and drives the plastic sealing film 54 to rotate around the outer surface of the compacted silage corn. A layer of plastic sealing film is wrapped around the outer surface of the compacted silage corn for preliminary sealing, so that the compacted silage corn is not easily damaged during subsequent transportation. The baffle 55 can prevent the plastic sealing film 54 from falling off during rotation. When the plastic sealing film 54 needs to be replaced, the baffle 55 can be rotated to remove it. The new plastic sealing film 54 is located on the vertical direction away from the motor 53 on the rotating rod 52. Then the baffle 55 and the rotating rod 52 can be reconnected.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A silage corn compaction device, comprising a base (2), characterized in that: A conveying device (1) is fixedly connected to the right side of the upper surface of the base (2). A motor (9) is fixedly connected to the upper front side of the conveying device (1). A crushing device (3) is fixedly connected to the left side of the conveying device (1). A support (8) is fixedly connected to the lower side of the crushing device (3). The lower surface of the support (8) is fixedly connected to the upper surface of the base (2). A compaction device (4) is fixedly connected to the left side of the crushing device (3). A pushing device (6) is movably connected to the right side below the compaction device (4). A sliding door (7) is movably connected to the left side below the compaction device (4). A packaging mechanism (5) is fixedly connected to the left side of the front side of the base (2).

2. The silage corn compaction device according to claim 1, characterized in that: The conveying device (1) includes two brackets (11) arranged on the front and rear sides of the base (2). The two brackets (11) are rotatably connected to the left and right sides above and the right side below the opposite side of the two brackets (11). The three rotating shafts (12) form an inverted obtuse angle. The upper right rotating shaft (12) passes through the bracket (11) and is fixedly connected to the output shaft of the motor (9). The outer wall of the three rotating shafts (12) is provided with a conveyor belt (13).

3. The silage corn compaction device according to claim 1, characterized in that: The grinding device (3) includes a funnel (31), the right side of which is fixedly connected to the left side of the support (11), a cylindrical hopper (35) is fixedly connected to the left side of the funnel (31), a motor (36) is fixedly connected to the middle of the left side of the cylindrical hopper (35), the output shaft of the motor (36) passes through the inside of the cylindrical hopper (35) and is fixedly connected to a rotating rod (33), a fixed rod (32) is rotatably connected to the right end of the rotating rod (33), the upper end of the fixed rod (32) is fixedly connected to the top of the cylindrical hopper (35), a number of blades (34) are fixedly connected to the outer surface of the rotating rod (33), a feeding port is opened at the lower left side of the cylindrical hopper (35), and a feeding pipe (37) is fixedly connected to the left side of the feeding port.

4. The silage corn compaction device according to claim 1, characterized in that: The compaction device (4) includes a compaction chamber (42), the lower surface of the compaction chamber (42) is fixedly connected to the upper surface of the base (2), an electric hydraulic rod (41) is fixedly connected to the upper part of the compaction chamber (42), the output end of the electric hydraulic rod (41) passes through the interior of the compaction chamber (42) and is fixedly connected to a compaction plate (43), and a feed inlet is provided on the upper right side of the compaction chamber (42), and the feed inlet is fixedly connected to the feeding pipe (37).

5. A silage corn compaction device according to claim 4, characterized in that: The pushing device (6) includes a support plate (61), the lower end of which is fixedly connected to the upper surface of the base (2). An electric hydraulic rod (62) is fixedly connected to the left side of the support plate (61). The output end of the electric hydraulic rod (62) penetrates into the compaction chamber (42) and is fixedly connected to a pusher plate (63). An installation groove that matches the pusher plate (63) is provided on the right side below the inner wall of the compaction chamber (42).

6. The silage corn compaction device according to claim 1, characterized in that: The packaging mechanism (5) includes a support three (51), the rear side of the support three (51) is fixedly connected to the front side of the base (2), a motor three (53) is fixedly connected to the rear side above the support three (51), the output shaft of the motor three (53) passes through the support three (51) and is fixedly connected to a rotating rod two (52), a plastic sealing film (54) is movably connected to the rotating rod two (52) in the vertical direction away from the motor three (53), and a baffle (55) is threaded to the lower end of the rotating rod two (52).