Fermentation device for large-batch chemical fertilizer
By designing a drive motor and transmission components inside the fermentation tank, and utilizing the meshing connection of toothed rails and toothed columns, the movement of the moving frame is achieved, solving the problem of fixing the position of the turning rod and improving the fermentation effect of the fertilizer.
Patent Information
- Application Number
- CN202423010517.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-06
AI Technical Summary
The fixed position of the turning rod in the existing fermentation tank results in insufficient turning of the fertilizer, which affects the fermentation effect.
A fermentation device including a drive motor, transmission components and a gear system was designed. The movement of the moving frame is realized through the meshing connection of the gear and the gear column, which drives the turning rod to turn the fertilizer in the fermentation tank.
This process ensured the fertilizer in the fermentation tank was thoroughly turned over, improving the fermentation effect.
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Figure CN223660006U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to fermentation device technical field, specifically is a kind of large batch fertilizer fermentation device. BACKGROUND
[0002] Fertilizer fermentation tank is used for the facility of organic waste fermentation conversion into organic fertilizer;Organic waste (such as animal manure, plant straw etc.) is mixed with microbial inoculum and then placed in fermentation tank, by controlling temperature and humidity, so that raw materials are fermented under suitable conditions.Fermentation period is usually 7-10 days, and finally converted into organic fertilizer;Fermentation tank can convert organic waste into high-quality organic fertilizer, reduce environmental pollution, reduce the use of chemical fertilizer.At the same time, organic fertilizer can improve soil structure, increase soil water and fertilizer retention capacity, improve crop yield and quality;Fertilizer fermentation tank plays an important role in agricultural production, which helps to realize resource recycling and sustainable development;The existing fermentation tank's turning rod position is fixed, cannot effectively turn fertilizer, thereby affecting the fermentation effect of fertilizer. SUMMARY
[0003] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a large batch fertilizer fermentation device, which effectively solves the problem that the turning rod position of the existing fermentation tank is fixed, cannot effectively turn fertilizer, thereby affecting the fermentation effect of fertilizer.
[0004] To achieve the above object, the utility model provides the following technical scheme: a large batch fertilizer fermentation device, including fermentation tank, the both ends of fermentation tank are fixedly installed with support rod, the top between two support rods is fixedly installed with rack rail, the surface of rack rail is sleeved with moving frame, the bottom of moving frame is fixedly installed with protection cylinder, the upper portion of one side of moving frame is fixedly installed with protective cover, the inside of protective cover is fixedly installed with driving motor, one end in fermentation tank is equipped with a plurality of turning rods, the output end of driving motor is equipped with transmission assembly, the upper portion and lower portion in moving frame are all respectively provided with two upper teeth columns and lower teeth columns, two upper teeth columns and two lower teeth columns are respectively engaged with the upper side and lower side of rack rail, the both side inner walls of moving frame are all fixedly installed with limiting strip, the both sides of rack rail are all provided with limiting slot, two limiting strips are slidably installed in the inside of two limiting slots, transmission assembly is transmissionally connected with two upper teeth columns and lower teeth columns and a plurality of turning rods.
[0005] Preferably, the transmission assembly comprises an upper shaft rod fixedly installed at the output end of the driving motor and rotatably installed at the upper portion of the moving frame, the surface of the upper shaft rod is fixedly connected with two upper tooth columns, one end of the upper shaft rod extends to the outside of the moving frame and is fixedly installed with an upper gear, the lower portion of the upper gear is meshingly connected with a lower gear, one side of the lower gear is fixedly installed with a lower shaft rod, the lower shaft rod is rotatably installed at the lower portion of the moving frame, the surface of the lower shaft rod is fixedly connected with two lower tooth columns, one end of the lower shaft rod extends to the inside of the moving frame and is rotatably connected with the inner wall of the moving frame through an axle seat.
[0006] Preferably, the surface of the lower shaft rod is fixedly installed with a driving bevel gear at the middle portion, the surface of the driving bevel gear is meshingly connected with a driven bevel gear, the bottom of the driven bevel gear is fixedly installed with a rotating rod, the bottom of the rotating rod extends to the inside of the protective cylinder and is fixedly installed with a helical gear one, the upper end portion and the lower end portion of the surface of the rotating rod are rotatably installed with a first bearing and a second bearing respectively, the first bearing is fixedly installed at the middle portion of the bottom of the moving frame, and the second bearing is fixedly connected with the inner wall of the protective cylinder through two fixed rods.
[0007] Preferably, the surface of the helical gear one is meshingly connected with a helical gear two on one side, the middle portion of the helical gear two is fixedly installed with a transmission rod, the surface of the transmission rod is rotatably installed with two shaft sleeves, the two shaft sleeves are fixedly installed at the two sides of the lower end portion of the protective cylinder, and the surface of the transmission rod is fixedly connected with a plurality of turning rods.
[0008] Compared with the prior art, the utility model discloses the following beneficial effects: when using, the operator pneumatic driving motor drives the rotation of the shaft rod, the rotation of the shaft rod drives the rotation of two upper tooth columns and the upper gear, the rotation of the upper gear drives the rotation of the lower shaft rod through the lower gear, the rotation of the lower shaft rod drives the rotation of two lower tooth columns, the rotation of two upper tooth columns and two lower tooth columns drives the movement of the moving frame along the tooth rail, the movement of the moving frame drives the sliding of two limiting strips along the inside of two limiting grooves, and the stability of the movement of the moving frame is improved.
[0009] The rotation of the lower shaft rod also drives the rotation of the second bevel gear through the first bevel gear, the rotation of the second bevel gear drives the rotation of the rotating rod in the first bearing and the second bearing, the rotation of the rotating rod drives the rotation of the helical gear two through the helical gear one, the rotation of the helical gear two drives the rotation of the transmission rod in the two shaft sleeves, the rotation of the transmission rod drives the rotation of a plurality of turning rods, the movement of the moving frame also drives the movement of a plurality of turning rods, and the turning rods can comprehensively turn the fertilizer in the fermentation tank when moving and rotating. BRIEF DESCRIPTION OF DRAWINGS
[0010] The accompanying drawings are used to provide further understanding of the present application, and form a part of the specification, and are used to explain the present application together with embodiments of the present application, and do not constitute a limitation on the present application.
[0011] In the drawings:
[0012] Figure 1 It is a front view structural schematic diagram of the large-batch fermentation device for fertilizers of the present application.
[0013] Figure 2 It is a sectional view structural schematic diagram of the large-batch fermentation device for fertilizers of the present application.
[0014] Figure 3 It is a front view structural schematic diagram of the large-batch fermentation device for fertilizers of the present application. Figure 2 It is an enlarged structural schematic diagram of the moving frame of the present application.
[0015] Figure 4 It is a side sectional view structural schematic diagram of the moving frame and the protective cylinder of the present application.
[0016] Figure 5 It is a front view structural schematic diagram of the large-batch fermentation device for fertilizers of the present application. Figure 4 It is an enlarged structural schematic diagram of the moving frame of the present application.
[0017] In the drawings: 1, fermentation tank; 2, support rod; 3, toothed rail; 4, moving frame; 5, protective cylinder; 6, protective cover; 7, driving motor; 8, turning rod; 9, limiting groove; 10, limiting strip; 11, upper shaft rod; 12, upper tooth column; 13, upper gear; 14, lower gear; 15, lower shaft rod; 16, lower tooth column; 17, driving bevel gear; 18, driven bevel gear; 19, rotating rod; 20, first bearing; 21, second bearing; 22, helical gear one; 23, helical gear two; 24, shaft sleeve; 25, transmission rod. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0019] By Figures 1 to 5The utility model provides fermenting pool 1, both ends of fermenting pool 1 are fixedly installed with support rod 2, and the top between two support rods 2 is fixedly installed with rack rail 3, and the surface of rack rail 3 is equipped with moving frame 4, and the bottom of moving frame 4 is fixedly installed with protection cylinder 5, and the upper portion of one side of moving frame 4 is fixedly installed with protective cover 6, and the inside of protective cover 6 is fixedly installed with drive motor 7, and one end inside fermenting pool 1 is equipped with a plurality of turning lever 8, and the output of drive motor 7 is equipped with transmission assembly, and the upper portion and the lower portion in moving frame 4 are all respectively provided with two upper tooth column 12 and lower tooth column 16, and two upper tooth column 12 and two lower tooth column 16 are respectively engaged with the upper side and the lower side of rack rail 3, and the both sides inner wall of moving frame 4 is fixedly installed with limit strip 10, and the both sides of rack rail 3 are all seted up with limit groove 9, and two limit strips 10 are slidably installed in the inside of two limit grooves 9, and transmission assembly is drivenly connected with two upper tooth column 12 and lower tooth column 16 and a plurality of turning lever 8.
[0020] When using, the operator drives transmission assembly to run by drive motor 7, drives moving frame 4 to move when transmission assembly runs, drives two limit strips 10 to slide along the inside of two limit grooves 9 when moving frame 4 moves, and the stability when moving frame 4 moves is increased, and a plurality of turning lever 8 is also driven to rotate when transmission assembly runs, and a plurality of turning lever 8 is also driven to move when moving frame 4 moves, and the fertilizer in fermenting pool 1 can be turned over comprehensively when turning lever 8 moves and rotates, and the position of turning lever 8 of the utility model can be moved, so that the fertilizer can be turned over comprehensively and effectively, and then the fermentation effect of the fertilizer is improved.
[0021] The transmission assembly comprises an upper shaft 11 fixedly installed at the output end of the driving motor 7 and rotatably installed at the upper portion inside the moving frame 4, the surface of the upper shaft 11 is fixedly connected with two upper tooth columns 12, one end of the upper shaft 11 extends to the outside of the moving frame 4 and is fixedly installed with an upper gear 13, the lower portion of the upper gear 13 is meshingly connected with a lower gear 14, one side of the lower gear 14 is fixedly installed with a lower shaft 15, the lower shaft 15 is rotatably installed at the lower portion inside the moving frame 4, the surface of the lower shaft 15 is fixedly connected with two lower tooth columns 16, one end of the lower shaft 15 extends to the inside of the moving frame 4 and is rotatably connected with the inner wall of the moving frame 4 through an axle seat; the middle portion of the surface of the lower shaft 15 is fixedly installed with a driving bevel gear 17, the lower portion of the surface of the driving bevel gear 17 is meshingly connected with a driven bevel gear 18, the bottom of the driven bevel gear 18 is fixedly installed with a rotating rod 19, the bottom of the rotating rod 19 extends to the inside of the protection cylinder 5 and is fixedly installed with a helical gear one 22, the upper end portion and the lower end portion of the surface of the rotating rod 19 are rotatably installed with a first bearing 20 and a second bearing 21 respectively, the first bearing 20 is fixedly installed at the middle portion of the bottom of the moving frame 4, the second bearing 21 is fixedly connected with the inner wall of the protection cylinder 5 through two fixed rods; one side of the surface of the helical gear one 22 is meshingly connected with a helical gear two 23, the middle portion of the helical gear two 23 is fixedly installed with a transmission rod 25, the surface of the transmission rod 25 is rotatably installed with two shaft sleeves 24, the two shaft sleeves 24 are fixedly installed at the two sides of the lower end portion of the protection cylinder 5, the surface of the transmission rod 25 is fixedly connected with a plurality of turning rods 8.
[0022] The operator drives the driving motor 7 to rotate the shaft 11, when the shaft 11 rotates, the two upper tooth columns 12 and the upper gear 13 are driven to rotate, when the upper gear 13 rotates, the lower shaft 15 is driven to rotate through the lower gear 14, when the lower shaft 15 rotates, the two lower tooth columns 16 are driven to rotate, when the two upper tooth columns 12 and the two lower tooth columns 16 rotate, the moving frame 4 is driven to move along the toothed rail 3; when the lower shaft 15 rotates, the second bevel gear 18 is driven to rotate through the first bevel gear 17.
[0023] When the second bevel gear 18 rotates, the rotating rod 19 is driven to rotate inside the first bearing 20 and the second bearing 21, when the rotating rod 19 rotates, the helical gear two 18 is driven to rotate through the helical gear one 17, when the helical gear two 18 rotates, the transmission rod 23 is driven to rotate inside the two shaft sleeves 24, when the transmission rod 23 rotates, the plurality of turning rods 8 are driven to rotate.
Claims
1. A fermentation device for mass production of chemical fertilizer comprising a fermentation tank (1), characterized in that: Both ends of the fermentation tank (1) are fixedly installed with support rods (2), the top of the two support rods (2) is fixedly installed with a rack (3), the surface of the rack (3) is sleeved with a moving frame (4), the bottom of the moving frame (4) is fixedly installed with a protective cylinder (5), the upper side of the moving frame (4) is fixedly installed with a protective cover (6), the inside of the protective cover (6) is fixedly installed with a drive motor (7), one end of the inside of the fermentation tank (1) is provided with a plurality of turning rods (8), the output end of the drive motor (7) is provided with a transmission assembly, the upper part and the lower part of the inside of the moving frame (4) are respectively provided with two upper tooth columns (12) and two lower tooth columns (16), the two upper tooth columns (12) and the two lower tooth columns (16) are respectively meshed and connected with the upper side and the lower side of the rack (3), the two side inner walls of the moving frame (4) are both fixedly installed with a limiting strip (10), the two sides of the rack (3) are both provided with a limiting groove (9), the two limiting strips (10) are slidingly installed in the inside of the two limiting grooves (9), and the transmission assembly is in transmission connection with the two upper tooth columns (12), the two lower tooth columns (16) and the plurality of turning rods (8).
2. A fermentation device for large batches of fertilizers according to claim 1 characterized in that: The transmission assembly comprises an upper shaft rod (11), the upper shaft rod (11) is fixedly installed at the output end of the drive motor (7) and rotatably installed at the upper part of the inside of the moving frame (4), the surface of the upper shaft rod (11) is fixedly connected with the two upper tooth columns (12), one end of the upper shaft rod (11) extends to the outside of the moving frame (4) and is fixedly installed with an upper gear (13), the lower part of the upper gear (13) is meshed and connected with a lower gear (14), the side of the lower gear (14) is fixedly installed with a lower shaft rod (15), the lower shaft rod (15) is rotatably installed at the lower part of the inside of the moving frame (4), the surface of the lower shaft rod (15) is fixedly connected with the two lower tooth columns (16), and one end of the lower shaft rod (15) extends to the inside of the moving frame (4) and is rotatably connected with the inner wall of the moving frame (4) through an axle seat.
3. A fermentation device for large batches of fertilizers according to claim 2, characterized in that: The surface of the lower shaft rod (15) is fixedly installed with a driving bevel gear (17) at the middle part, the lower part of the surface of the driving bevel gear (17) is meshed and connected with a driven bevel gear (18), the bottom of the driven bevel gear (18) is fixedly installed with a rotating rod (19), the bottom of the rotating rod (19) extends to the inside of the protective cylinder (5) and is fixedly installed with a bevel gear one (22), the upper end part and the lower end part of the surface of the rotating rod (19) are rotatably installed with a first bearing (20) and a second bearing (21) respectively, the first bearing (20) is fixedly installed at the middle part of the bottom of the moving frame (4), and the second bearing (21) is fixedly connected with the inner wall of the protective cylinder (5) through two fixed rods.
4. A large batch fermentation device for chemical fertilizer according to claim 3, characterized in that: The surface of the bevel gear one (22) is meshed and connected with a bevel gear two (23) on one side, the middle part of the bevel gear two (23) is fixedly installed with a transmission rod (25), the surface of the transmission rod (25) is rotatably installed with two shaft sleeves (24), the two shaft sleeves (24) are fixedly installed at the two sides of the lower end part of the protective cylinder (5), and the surface of the transmission rod (25) is fixedly connected with the plurality of turning rods (8).