Cotton opening carding machine
By employing a multi-layered loosening mechanism, loosening components with varying rotational speeds, and a blower-assisted design, the problems of low cotton opening efficiency and difficulty in cotton removal have been solved, achieving efficient cotton opening and rapid removal.
Patent Information
- Application Number
- CN202422968097.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-03
AI Technical Summary
Existing cotton opening equipment is inefficient and produces low-quality opening, making it difficult to quickly remove cotton from the equipment.
The design employs a multi-layer loosening mechanism and a loosening component with different rotation speeds, combined with a blower mechanism to assist cotton flow, thereby improving the opening quality and efficiency, and accelerating cotton movement through an inclined partition plate.
It improves the quality and efficiency of cotton opening and enables cotton to be quickly removed from the device.
Smart Images

Figure CN223660310U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cotton processing technical field, concretely is a cotton opening carding machine. BACKGROUND
[0002] Cotton opening refers to the process of separating cotton into isolated fibers. In this process, cotton is torn into small pieces by the rotating mechanical force, and the fibers are loosened. Opening reduces the scale of fiber lateral connection, creating conditions for further loosening to single state, which helps subsequent processing and utilization of cotton.
[0003] After searching, a cotton opening carding machine is disclosed in Chinese patent (publication number: CN219363897U). The patent includes a box, the inner wall of the box is provided with a rotatable round rod and a transmission roller, the outer surface of the round rod is provided with a round roller, the outer surface of the round roller is provided with a first opening rod, the inner wall of the box is provided with an inclined plate, an arc plate and a supporting plate.
[0004] In the prior art, when cotton is opened, high efficiency is required, and after cotton is opened, it is convenient to remove cotton from the device, therefore, the utility model provides a cotton opening carding machine. UTILITY MODEL CONTENT
[0005] The utility model aims at providing a cotton opening carding machine.
[0006] The technical problem solved by the utility model is how to improve the quality and efficiency of cotton opening, and how to quickly remove it from the device after cotton opening.
[0007] The utility model can be realized by the following technical scheme: a cotton opening carding machine, including processing box, the top of processing box is installed with first conveying mechanism, and the bottom of processing box is provided with second conveying mechanism, the first conveying mechanism is used for conveying unopened cotton into the processing box, and the second conveying mechanism is used for receiving opened cotton and conveying it away;
[0008] The processing box includes a box, a first loose bin and a discharge bin are sequentially arranged in the box from top to bottom, and a partition plate is arranged between the first loose bin and the discharge bin in the box;
[0009] A second loose bin is arranged on one side of the partition plate in the box, and the upper and lower ends of the second loose bin are connected with the bottom of the first loose bin and the top of the discharge bin respectively;
[0010] A plurality of loose mechanisms are arranged in the first loose bin, and a first drive unit is arranged on the side of the box and connected with the loose mechanisms;
[0011] The first driving assembly is started to drive the loose mechanisms of each layer to open the cotton once;
[0012] The second loose assembly and the third loose assembly are connected with the second driving assembly installed on the side of the box body;
[0013] The second driving assembly is started to drive the second loose assembly and the third loose assembly to open the cotton twice.
[0014] The upper surface of the partition plate is inclined towards the second loose bin for the cotton opened once to enter the second loose bin.
[0015] The box body is provided with the air blowing mechanism on the side away from the second loose bin, the air outlet of the air blowing mechanism is located on the upper side of the partition plate, and the flowing path of the air blown by the air blowing mechanism into the box body is the same as the inclination direction of the upper surface of the partition plate.
[0016] The rotating speed of the third loose assembly is greater than that of the second loose assembly, and the rotating speed ratio of the second loose assembly and the third loose assembly is 1:1.5-2, so that the opening quality of the cotton when contacting the second loose assembly and the third loose assembly can be improved by setting the rotating speed difference between the second loose assembly and the third loose assembly.
[0017] The rotating direction of the second loose assembly is away from the partition plate, and the rotating direction of the box body is towards the discharge bin.
[0018] Each layer of the loose mechanism comprises two groups of the first loose assembly, the rotating directions of the two groups of the first loose assembly are opposite, and the rotating directions of the two groups of the first loose assembly are both towards the middle part of the box body.
[0019] Compared with the prior art, the utility model has the advantages of the following:
[0020] The utility model discloses the inside is provided with loose mechanism and two groups of cotton opening assembly of second loose assembly and third loose assembly, and two groups of opening assembly are provided with the inclined partition plate, are used for the cotton after passing through multilayer loose mechanism, and the more fast flow direction second loose assembly and third loose assembly are arranged, thereby improve the opening speed of cotton;
[0021] And one side of the partition plate is provided with a blowing mechanism, which can assist the speed of the cotton moving from the first loose bin to the second loose bin, and the second loose assembly and the third loose assembly in the second loose bin are provided with a speed difference, which can improve the opening quality of the cotton when contacting the cotton. BRIEF DESCRIPTION OF DRAWINGS
[0022] In order to facilitate the understanding of those skilled in the art, the present application will be further described below in conjunction with the drawings.
[0023] Fig. 1 The structure of the present application is shown in the figure;
[0024] Fig. 2 The side view of the processing box of the present application is shown in the figure;
[0025] Fig. 3 The top view of the loose mechanism of the present application is shown in the figure;
[0026] In the figure: 1, processing box; 2, first conveying mechanism; 3, second conveying mechanism; 4, blowing mechanism; 11, box body; 12, first loose bin; 13, discharge bin; 14, partition plate; 15, second loose bin; 16, loose mechanism; 17, first drive unit; 18, second drive unit; 19, second loose assembly; 110, third loose assembly; 161, first loose assembly. DETAILED DESCRIPTION
[0027] In order to further illustrate the technical means and effects adopted by the present application to achieve the predetermined application purpose, the specific implementation, structure, features and effects of the present application will be described in detail below in conjunction with the drawings and preferred embodiments.
[0028] Please refer to Figs. 1-3 The cotton opening and carding machine shown in the figure, comprising a processing box 1, a first conveying mechanism 2 is installed at the top end of the processing box 1, and a second conveying mechanism 3 is arranged at the bottom of the processing box 1, the first conveying mechanism 2 is used to convey unopened cotton into the processing box 1, and the second conveying mechanism 3 is used to receive the opened cotton and transport it away;
[0029] The processing box 1 comprises a box body 11, a first loose bin 12 and a discharge bin 13 are sequentially arranged inside the box body 11 from top to bottom, and a partition plate 14 is arranged inside the box body 11 between the first loose bin 12 and the discharge bin 13;
[0030] A second loose bin 15 is arranged inside the box body 11 at one side of the partition plate 14, and the upper and lower ends of the second loose bin 15 are respectively connected with the bottom of the first loose bin 12 and the top of the discharge bin 13;
[0031] The first loose bin 12 is internally provided with multiple layers of loose mechanisms 16, and the side of the box 11 is provided with a first drive unit 17 connected with the loose mechanisms 16;
[0032] After the first drive unit 17 is started, the loose mechanisms 16 are driven to rotate, and the cotton is opened once.
[0033] The second loose bin 15 is internally provided from top to bottom with a second loose assembly 19 and a third loose assembly 110, and the side of the box 11 is provided with a second drive unit 18 connected with the second loose assembly 19 and the third loose assembly 110.
[0034] After the second drive unit 18 is started, the second loose assembly 19 and the third loose assembly 110 are driven to rotate, and the cotton is opened twice.
[0035] In this embodiment, the second drive unit 18 includes a first drive motor and a second drive motor, and the output ends of the first drive motor and the second drive motor are respectively connected with the second loose assembly 19 and the third loose assembly 110, for separately controlling the rotating speeds of the second loose assembly 19 and the third loose assembly 110.
[0036] Please refer to Fig. 2 As shown, the upper surface of the partition plate 14 is inclined towards the second loose bin 15, for the cotton opened once to enter the second loose bin 15.
[0037] The side of the box 11 away from the second loose bin 15 is provided with a blowing mechanism 4, and the air outlet of the blowing mechanism 4 is located on the upper side of the partition plate 14, and the blowing mechanism 4 sends air to the inside of the box 11, and the flow path is the same as the inclination direction of the upper surface of the partition plate 14.
[0038] The rotating speed of the third loose assembly 110 is greater than that of the second loose assembly 19, and the rotating speed ratio of the second loose assembly 19 and the third loose assembly 110 is 1:1.5-2, and in this embodiment, the rotating speed ratio of the second loose assembly 19 and the third loose assembly 110 is 1:1.5.
[0039] By setting the rotating speed difference between the second loose assembly 19 and the third loose assembly 110, the opening quality of the cotton when contacting the second loose assembly 19 and the third loose assembly 110 can be improved.
[0040] The rotating direction of the second loose assembly 19 is away from the partition plate 14, and the rotating direction of the box 11 is towards the discharge bin 13.
[0041] Please refer to Fig. 3As shown, each layer loosening mechanism 16 comprises two groups of first loosening components 161, the rotating directions of the two groups of first loosening components 161 are opposite, and the rotating directions of the two groups of first loosening components 161 are both towards the middle part of the box body 11.
[0042] In this embodiment, the first driving mechanism 17 comprises two groups of third driving motors and fourth driving motors, the output ends of the third driving motors and the fourth driving motors are respectively connected with the first loosening components 161 on the same side of each layer loosening mechanism 16 through synchronous belts.
[0043] And the first loosening components 161, the second loosening components 19 and the third loosening components 110 all comprise shaft bodies, the outer sides of the shaft bodies are fixedly connected with a plurality of loosening rods, wherein the loosening rods on the outer sides of the two groups of first loosening components 161 in the same layer are staggered.
[0044] The utility model discloses in using, the cotton of processing waits for the first conveying mechanism 2 is transported to the first loosening bin 12,
[0045] After the cotton of processing enters the first loosening bin 12, sequentially with each layer loosening mechanism 16 contact, carry out loosening once, then cotton falls into the partition plate 14, and along partition plate 14 sliding to the second loosening bin 15, simultaneously, the blast mechanism 4 starts, and the cotton is entered into the second loosening bin 15, is assisted,
[0046] After the cotton enters the second loosening bin 15, first with the second loosening component 19 contact, the second loosening component 19 drives cotton to move towards the oblique lower side of the partition plate 14, and drives cotton and the third loosening component 110 contact, the third loosening component 110 will drive cotton towards the discharge bin 13, finally, cotton is transported along the discharge bin 13 to the second conveying mechanism 3.
[0047] The above, only is the preferred embodiment of the utility model, and is not to the utility model in any form on the limitation, although the utility model has disclosed as above with the preferred embodiment, however is not used to limit the utility model, any person skilled in the art, when can utilize the technical content disclosed above makes a little more change or modification is equivalent variation equivalent embodiment, but as long as not departing from the utility model technical scheme range, according to the technical essence of the utility model to the above embodiment of any simple modification, equivalent variation and modification, all still belong to the utility model technical scheme range.
Claims
1. A cotton opening and combing machine, comprising a processing box (1), a first conveying mechanism (2), and a second conveying mechanism (3), wherein a first drive unit (17) and a second drive unit (18) are mounted on the side of the processing box (1), characterized in that, The processing box (1) includes a box body (11); The box (11) has a first loose bin (12) and a discharge bin (13) arranged from top to bottom inside, and a partition plate (14) is installed between the first loose bin (12) and the discharge bin (13) inside the box (11); The box (11) has a second loose bin (15) located on one side of the partition plate (14). The upper and lower ends of the second loose bin (15) are connected to the bottom of the first loose bin (12) and the top of the discharge bin (13), respectively. The first conveying mechanism (2) is located on the top of the box (11) and extends into the interior of the first loose bin (12); The second conveying mechanism (3) is located at the bottom of the housing (11); The first loosening chamber (12) is equipped with a multi-layer loosening mechanism (16), and the first drive unit (17) is connected to each layer of loosening mechanism (16). The second loosening chamber (15) is equipped with a second loosening component (19) and a third loosening component (110) from top to bottom. The second drive unit (18) is connected to each of the second loosening components (19) and the third loosening component (110). The rotational speed of the third loosening component (110) is greater than that of the second loosening component (19).
2. The cotton opening and combing machine according to claim 1, characterized in that, The upper surface of the partition plate (14) is inclined toward the second loose bin (15).
3. The cotton opening and combing machine according to claim 1, characterized in that, A blower mechanism (4) is installed on the side of the box (11) facing away from the second loose compartment (15), and the air outlet of the blower mechanism (4) is located on the upper side of the partition plate (14).
4. The cotton opening and combing machine according to claim 1, characterized in that, The rotational speed ratio of the second loosening component (19) and the third loosening component (110) is 1:1.5-2.
5. A cotton opening and combing machine according to claim 1, characterized in that, The second loose component (19) rotates in the opposite direction to the partition plate (14); The rotation direction of the box (11) is towards the discharge bin (13).
6. A cotton opening and combing machine according to claim 1, characterized in that, Each loose mechanism (16) includes two sets of first loose components (161); The two sets of the first loosening components (161) rotate in opposite directions, and both sets of the first loosening components (161) rotate toward the middle part of the box (11).
Citation Information
Patent Citations
Cotton opening carding machine
CN219363897U