Sampling device for ammonium sulfate fertilizer production

By designing a sampling device for ammonium sulfate fertilizer production with a multi-layer nested sampling cylinder structure and partition components, the problems of sealing and layered sampling were solved, and high-precision detection of fertilizer samples was achieved.

CN223664348UActive Publication Date: 2025-12-12HEBEI SHENGYI FERTILIZER IND CO LTD
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Patent Information

Application Number
CN202423215108.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-12-12
Estimated Expiration
2034-12-25

AI Technical Summary

Technical Problem

Existing samplers cannot seal fertilizer granules, resulting in large errors in test results. Furthermore, they cannot achieve stratified sampling, affecting the accuracy and representativeness of the test results.

Method used

A nested structure comprising an outer sampling tube, a middle sampling tube, and an inner sampling tube was designed. Multi-level sampling is achieved through the separation components, ensuring the airtightness and stratified collection of samples. Stainless steel is used to improve corrosion resistance.

Benefits of technology

This method enables multi-level sampling of fertilizer samples, improving the accuracy and representativeness of sampling, reducing sample mixing errors, and ensuring detection precision.

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Abstract

The utility model belongs to the technical field of chemical fertilizer production, and particularly relates to a sampling device for ammonium sulfate chemical fertilizer production, which comprises a conical plug and an outer-layer sampling barrel arranged above the conical plug, a sampling groove is arranged on the front side of the outer-layer sampling barrel, an annular groove is arranged above the outer-layer sampling barrel, and the sampling groove is communicated with the annular groove. A first connecting ring is fixedly connected to the outer side of the top of the outer-layer sampling barrel, first handles are fixedly connected to the handles on the two sides of the first connecting ring, a stratified sampling mechanism is arranged in the outer-layer sampling barrel, and the stratified sampling mechanism comprises a collecting unit and a taking-out unit. According to the sampling device for ammonium sulfate chemical fertilizer production, the separation assembly is arranged in the inner-layer sampling barrel, the inner-layer sampling barrel is divided into a plurality of independent sampling areas through the separation plates, a user is allowed to perform multiple times of sampling at different depths and positions through the design, meanwhile, sample mixing among different sampling areas is avoided, and the sampling efficiency is improved. And the sampling diversity and accuracy are improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of chemical fertilizer production, specifically to a sampling device for ammonium sulfate chemical fertilizer production. BACKGROUND

[0002] Ammonium sulfate chemical fertilizer, also known as ammonium sulfate, is a common nitrogen fertilizer. It is also known as fertilizer powder. Chemical fertilizer refers to a fertilizer made by chemical methods that contains one or more nutrients needed for crop growth. After the chemical fertilizer product is processed, it needs to be sampled for inspection.

[0003] The existing sampler cannot seal the chemical fertilizer particles, and cannot delay the detection for a period of time. If the sampling sample is delayed for a period of time for detection or taken back to the laboratory for detection without sealing, the error of the detection result will be large, the detection error will be increased, and the detection accuracy will be affected.

[0004] A sampling device for chemical fertilizer product in chemical fertilizer production is disclosed in Chinese patent No. CN218381763U, which includes a sampling tube body. A sampling groove is formed on the side end surface of the sampling tube body. The sampling groove extends along the axial direction of the sampling tube body. The front end of the sampling tube body is provided with a tapered plug, and the rear end is provided with a handle with a hollow structure. The handle is in communication with the sampling tube body. A sample bag is detachably connected to the rear end of the handle. An adhesive structure is provided at the opening of the sample bag to seal the opening. Silicon anti-slip particles are provided on the surface of the handle.

[0005] The existing technical solution in the above has the following defects: Since the sampling device cannot sample the chemical fertilizer in layers, it is difficult to ensure that the sampled sample can represent the characteristics of the entire chemical fertilizer pile or batch. If the chemical fertilizer has a layered phenomenon, sampling from a certain layer may cause sample deviation, thereby affecting subsequent quality analysis and evaluation.

[0006] Therefore, we propose a sampling device for ammonium sulfate chemical fertilizer production to solve the above problems. Utility model content

[0007] The utility model aims to provide a sampling device for ammonium sulfate chemical fertilizer production to solve the problem of limited sampling range in the background art.

[0008] To achieve the above purpose, the utility model provides the following technical scheme: a sampling device for ammonium sulfate chemical fertilizer production, including a tapered plug and an outer sampling cylinder arranged above the tapered plug. A sampling groove one is formed on the front of the outer sampling cylinder. An annular groove is formed above the outer sampling cylinder. A connecting ring one is fixedly connected to the outer side of the top of the outer sampling cylinder. A handle one is fixedly connected to the two sides of the connecting ring one. A layered sampling mechanism is arranged inside the outer sampling cylinder.

[0009] The layered sampling mechanism comprises a collection unit and a taking-out unit;

[0010] The collection unit comprises a middle-layer sampling cylinder, a sampling groove two, a clamping block, a connecting ring two, a handle two and a connecting outer hole. The middle-layer sampling cylinder is connected to the inside of the outer-layer sampling cylinder. The sampling groove two is opened on the front face of the middle-layer sampling cylinder and corresponds to the position of the sampling groove one. The clamping block is connected to the outside of the middle-layer sampling cylinder. The connecting ring two is fixedly connected to the outside above the middle-layer sampling cylinder. The handle two is fixedly connected to the two sides of the connecting ring two. The connecting outer hole is opened on the two sides of the top of the middle-layer sampling cylinder.

[0011] Preferably, the clamping block is slidingly connected to the annular groove, so that the middle-layer sampling cylinder can stably rotate and position in the outer-layer sampling cylinder. In addition, the sliding connection also provides good sealing to prevent sample leakage during sampling.

[0012] Preferably, the taking-out unit comprises an inner-layer sampling cylinder, a sampling groove three, a connecting inner hole and an internal thread. The inner-layer sampling cylinder is connected to the inside of the middle-layer sampling cylinder. The sampling groove three is opened on the front face of the inner-layer sampling cylinder and corresponds to the position of the sampling groove two. The connecting inner hole is opened on the outside above the inner-layer sampling cylinder. The internal thread is opened on the inside above the inner-layer sampling cylinder. The alignment of the sampling groove three, the sampling groove one and the sampling groove two ensures the accuracy and consistency of sampling.

[0013] Preferably, the inner-layer sampling cylinder and the middle-layer sampling cylinder are connected by a latch. The latch is inserted into the connecting outer hole and the connecting inner hole. The latch connection ensures the stability and firmness between the inner-layer sampling cylinder and the middle-layer sampling cylinder, preventing accidental falling or misplacement during sampling.

[0014] Preferably, the inner-layer sampling cylinder is provided with a separation assembly comprising a sealing cover, a handle, an external thread, a connecting column and a separation plate. The external thread is opened on the outside below the sealing cover. The handle is fixedly connected to the top of the sealing cover. The connecting column is fixedly connected to the bottom of the sealing cover below. The separation plate is fixedly connected to the connecting column. The separation plate in the separation assembly divides the inner-layer sampling cylinder into multiple independent sampling areas. Each area can collect samples of different depths.

[0015] Preferably, the sampling groove one, the sampling groove two and the sampling groove three each have three groups. The separation plate is arranged between the sampling grooves. The design of multiple sampling grooves and separation plates allows users to sample multiple times at different depths and positions, thereby more comprehensively understanding the composition and distribution of fertilizers.

[0016] Preferably, the sealing cover is threadedly connected to the inner sampling cylinder, and the thread connection ensures a tight fit between the sealing cover and the inner sampling cylinder, preventing sample leakage during transportation or storage. In addition, the thread connection also facilitates the user to open and close the sealing cover, facilitating sampling and cleaning.

[0017] Preferably, the outer sampling cylinder, the middle sampling cylinder and the inner sampling cylinder are made of stainless steel material, which has excellent corrosion resistance and strength, can resist the corrosive substances that may exist in chemical fertilizers, and ensures the long-term stability and reliability of the sampling cylinder.

[0018] Compared with the prior art, the utility model has the beneficial effects that:

[0019] 1. The sampling device for ammonium sulfate fertilizer production, the separation assembly arranged in the inner sampling cylinder, and the inner sampling cylinder is divided into a plurality of independent sampling areas by the partition plate. This design allows the user to take multiple samples at different depths and positions, while avoiding sample mixing between different sampling areas, improving the diversity and accuracy of sampling.

[0020] 2. The sampling device for ammonium sulfate fertilizer production, by designing the nested structure of the outer sampling cylinder, the middle sampling cylinder and the inner sampling cylinder, the multi-level sampling function is realized. The sampling groove on each layer of sampling cylinder is correspondingly arranged, ensuring the accuracy and consistency of sampling. This layered sampling method can more comprehensively understand the composition distribution of chemical fertilizers at different depths and positions, improving the precision and representativeness of sampling. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall front structure of the utility model;

[0022] Figure 2 It is a schematic diagram of the overall side structure of the utility model;

[0023] Figure 3 It is a schematic diagram of the outer sampling cylinder structure of the utility model;

[0024] Figure 4 It is a schematic diagram of the middle sampling cylinder structure of the utility model;

[0025] Figure 5 It is a schematic diagram of the inner sampling cylinder structure of the utility model;

[0026] Figure 6 It is a schematic diagram of the layered partition plate structure of the utility model.

[0027] In the figure: 1 outer sampling cylinder, 101 sampling groove one, 102 annular groove, 103 connecting ring one, 104 handle one, 2 middle sampling cylinder, 201 sampling groove two, 202 clamping block, 203 connecting ring two, 204 handle two, 205 connecting outer hole, 3 inner sampling cylinder, 301 sampling groove three, 302 connecting inner hole, 303 inner thread, 304 bolt, 4 sealing cover, 401 handle, 402 outer thread, 403 connecting column, 404 partition plate, 5 conical plug. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0029] Please refer to Figures 1-6 The present application provides a technical solution: EMBODIMENT

[0030] The sampling device for ammonium sulfate fertilizer production comprises a conical plug 5 and an outer sampling cylinder 1 arranged above the conical plug 5. The conical plug 5 serves as the bottom of the sampling device and can be conveniently inserted into the fertilizer pile to achieve preliminary positioning of sampling. The outer sampling cylinder 1 is provided with a sampling groove one 101 on the front surface, which provides a main sampling space and allows users to obtain a fertilizer sample through the sampling groove one 101 on the front surface. The outer sampling cylinder 1 is provided with an annular groove 102 above, which ensures the stable rotation and positioning of the middle sampling cylinder 2. The outer sampling cylinder 1 is fixedly connected with a connecting ring one 103 on the top outer side, and the connecting ring one 103 is fixedly connected with a handle one 104 on both sides, which provides a convenient gripping point and facilitates user operation of the entire sampling device. The outer sampling cylinder 1 is internally provided with a layered sampling mechanism;

[0031] The layered sampling mechanism comprises a collecting unit;

[0032] The collecting unit comprises a middle layer sampling cylinder 2, a sampling groove two 201, a clamping block 202, a connecting ring two 203, a handle one 204 and a connecting outer hole 205. The middle layer sampling cylinder 2 is connected to the inside of the outer layer sampling cylinder 1. The sampling groove two 201 is provided on the front face of the middle layer sampling cylinder 2 and corresponds to the sampling groove one 101 in position. The clamping block 202 is connected to the outside of the middle layer sampling cylinder 2 and is slidingly connected to the annular groove 102. The sliding connection between the clamping block 202 and the annular groove 102 ensures the stability and flexible rotation of the middle layer sampling cylinder 2. The connecting ring two 203 is fixedly connected to the outside above the middle layer sampling cylinder 2. The handle one 204 is fixedly connected to the two sides of the connecting ring two 203. The connecting outer hole 205 is provided on the two sides of the top of the middle layer sampling cylinder 2, providing holding and operation of the middle layer sampling cylinder 2. Embodiment

[0033] On the basis of the first embodiment, the layered sampling mechanism further comprises a taking-out unit. The taking-out unit comprises an inner layer sampling cylinder 3, a sampling groove three 301, a connecting inner hole 302 and an inner thread 303. The inner layer sampling cylinder 3 is connected to the inside of the middle layer sampling cylinder 2. The sampling groove three 301 is provided on the front face of the inner layer sampling cylinder 3 and corresponds to the sampling groove two 201 in position. The connecting inner hole 302 is provided on the outside above the inner layer sampling cylinder 3. The inner thread 303 is provided on the inside above the inner layer sampling cylinder 3. The inner layer sampling cylinder 3 and the middle layer sampling cylinder 2 are connected through a bolt 304. The bolt 304 is inserted into the connecting outer hole 205 and the connecting inner hole 302. The design of the connecting inner hole 302 and the inner thread 303 allows the inner layer sampling cylinder 3 to be stably connected to the middle layer sampling cylinder 2 through the bolt 304, and facilitates subsequent disassembly and cleaning.

[0034] The inner layer sampling cylinder 3 is provided with a separation assembly. The separation assembly comprises a sealing cover 4, a handle 401, an outer thread 402, a connecting column 403 and a separation plate 404. The outer thread 402 is provided on the outside below the sealing cover 4. The handle 401 is fixedly connected to the top of the sealing cover 4. The connecting column 403 is fixedly connected to the bottom below the sealing cover 4. The separation plate 404 is fixedly connected to the connecting column 403. The threaded connection between the sealing cover 4 and the outer thread 402 and the inner layer sampling cylinder 3 ensures the sealing after sampling, preventing sample leakage. The handle 401 provides convenient operation of the sealing cover 4. The connecting column 403 and the separation plate 404 separate the inner layer sampling cylinder 3 into multiple independent sampling areas, allowing users to take multiple samples at different depths and positions, improving the diversity and accuracy of sampling. Each of the sampling groove one 101, the sampling groove two 201 and the sampling groove three 301 has three groups. The separation plate 404 is arranged between the sampling grooves. The sealing cover 4 is threadedly connected to the inner layer sampling cylinder 3. The outer layer sampling cylinder 1, the middle layer sampling cylinder 2 and the inner layer sampling cylinder 3 are all made of stainless steel, improving the corrosion resistance and strength of the sampling device and ensuring its stability and reliability during long-term use.

[0035] Working principle: insert the conical plug 5 into the fertilizer pile to be sampled, and the preliminary sampling positioning is realized through the shape and material of the conical plug 5. Hold the handle 104, and stabilize the outer sampling cylinder 1. Obtain the preliminary fertilizer sample through the sampling groove 101. Rotate the handle 204 on the outer side of the middle sampling cylinder 2, so that it is stably rotated through the connection of the annular groove 102 and the clamping block 202. At this time, the sample is collected in the inner sampling cylinder 3. When the sample needs to be taken out from the inner sampling cylinder 3, first take out the pin 304, then rotate the sealing cover 4 through the handle 401, and place the whole device obliquely. Then, take out the sample by driving the partition plate 404. Finally, send the collected sample to the laboratory for analysis to obtain the specific composition and content information of the ammonium sulfate fertilizer.

[0036] It should be noted that the relational terms herein such as first and second and the like are used solely to distinguish one entity or action from another, without necessarily requiring or implying any such actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can also include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without more limitations, an element defined by an "including a..." statement does not exclude the existence of additional identical elements in the process, method, article, or apparatus that includes the element.

Claims

1. A sampling device for ammonium sulfate fertilizer production, comprising a conical plug (5) and an outer sampling cylinder (1) disposed above the conical plug (5), characterized in that: The outer sampling cylinder (1) has a sampling groove (101) on its front side, an annular groove (102) on its upper side, a connecting ring (103) fixedly connected to the outer side of the top of the outer sampling cylinder (1), and a handle (104) fixedly connected to the handles (401) on both sides of the connecting ring (103). The outer sampling cylinder is equipped with a layered sampling mechanism. The stratified sampling mechanism includes a collection unit and a retrieval unit; The collection unit includes a middle sampling tube (2), a second sampling slot (201), a locking block (202), a second connecting ring (203), a first handle (204), and a connecting outer hole (205). The middle sampling tube (2) is connected to the inside of the outer sampling tube (1). The second sampling slot (201) is opened on the front of the middle sampling tube (2) and corresponds to the position of the first sampling slot (101). The locking block (202) is connected to the outside of the middle sampling tube (2). The second connecting ring (203) is fixedly connected to the upper outside of the middle sampling tube (2). The first handle (204) is fixedly connected to both sides of the second connecting ring (203). The connecting outer hole (205) is opened on both sides of the top of the middle sampling tube (2).

2. The sampling device for ammonium sulfate fertilizer production according to claim 1, characterized in that: The card block (202) is slidably connected to the annular groove (102).

3. The sampling device for ammonium sulfate fertilizer production according to claim 1, characterized in that: The extraction unit includes an inner sampling cylinder (3), a sampling groove three (301), a connecting inner hole (302), and an internal thread (303). The inner sampling cylinder (3) is connected to the inside of the middle sampling cylinder (2). The sampling groove three (301) is opened on the front of the inner sampling cylinder (3) and corresponds to the position of the sampling groove two (201). The connecting inner hole (302) is opened on the upper outer side of the inner sampling cylinder (3). The internal thread (303) is opened on the upper inside of the inner sampling cylinder (3).

4. The sampling device for ammonium sulfate fertilizer production according to claim 1, characterized in that: The inner sampling tube (3) and the middle sampling tube (2) are connected by a pin (304), which is inserted into the connecting outer hole (205) and the connecting inner hole (302).

5. A sampling device for ammonium sulfate fertilizer production according to claim 1, characterized in that: The inner sampling cylinder (3) is provided with a separation component, which includes a sealing cap (4), a handle (401), an external thread (402), a connecting post (403), and a separation plate (404). The external thread (402) is located on the outer side below the sealing cap (4). The handle (401) is fixedly connected to the top of the sealing cap (4). The top of the connecting post (403) is fixedly connected to the bottom of the sealing cap (4). The separation plate (404) is fixedly connected to the connecting post (403).

6. A sampling device for ammonium sulfate fertilizer production according to claim 1, characterized in that: There are three sets of sampling slots one (101), two (201) and three (301), and the partition plate (404) is disposed between the sampling slots.

7. A sampling device for ammonium sulfate fertilizer production according to claim 1, characterized in that: The sealing cap (4) is threadedly connected to the inner sampling cylinder (3).

8. A sampling device for ammonium sulfate fertilizer production according to claim 1, characterized in that: The outer sampling tube (1), the middle sampling tube (2) and the inner sampling tube (3) are all made of stainless steel.

Citation Information

Patent Citations

  • Chemical fertilizer finished product sampling device for chemical fertilizer production

    CN218381763U