Fixed type whole-plant corn silage equipment
By adjusting the throwing height with a pneumatic telescopic rod and a counterweight tube, and with a toothed disc crushing wheel design, the problem of poor device stability and high energy consumption caused by fixed throwing in traditional silage equipment is solved. This achieves flexible throwing control and efficient crushing, optimizing the working environment and equipment lifespan.
Patent Information
- Application Number
- CN202520060547.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-01-10
AI Technical Summary
Traditional silage equipment has a fixed throwing height, which is inconvenient to adjust. This results in high difficulty in equipment construction, poor stability, dust pollution, material waste, short equipment life, and high energy consumption. It is difficult to meet the needs of modern efficient and environmentally friendly silage operations and cannot effectively solve the needs of modern efficient and environmentally friendly silage operations.
The pneumatic telescopic rod is used to adjust the throwing position, and the counterweight tube and pull rope are used to adjust the throwing height. The toothed disc crushing wheel design improves crushing efficiency, the top cover plate of the outer shell facilitates maintenance, and there are multiple outlets for throwing control.
It enables flexible control of the material throwing position, reduces dust pollution, extends equipment life, reduces energy consumption, improves crushing efficiency, and enhances the working environment and equipment stability.
Smart Images

Figure CN223666845U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to agricultural machinery technical field especially relates to fixed type whole plant corn silage equipment. BACKGROUND
[0002] In modern agricultural production, the preparation of silage plays a vital role in the stable development of animal husbandry, and the fixed type whole plant corn silage equipment as a key link, its technical evolution has been concerned.
[0003] Traditional silage processing machinery is often relatively simple and direct in structure design. For example, some common early equipment, a single crushing structure is adopted, and only a simple roller crusher is used to process whole plant corn. Its technical principle is usually through a fixed shaft driven by a motor, a common round roller is installed on the shaft, the material enters the gap between the rollers, and the crushing is realized by relying on the rotation of the rollers. In the material throwing link, the throwing height is basically fixed, or only the throwing position can be changed by adjusting the height of the fixed support manually, and the throwing outlet lacks flexible control, usually only a single outlet, which cannot switch the throwing path according to the actual demand.
[0004] However, this traditional design has many disadvantages. In the actual silage processing process, due to the fixed throwing height and inconvenient adjustment, on the one hand, when it is necessary to throw the material to a higher silo, the whole device must be set on a higher base, which not only increases the difficulty and cost of device construction, but also makes the overall center of gravity of the device higher and the stability worse; on the other hand, the fixed high throwing point is easy to make the crushed material produce a large amount of dust in the throwing process, which not only pollutes the working environment, but also causes material waste, at the same time, the high throwing requirement also makes the height adjustment component of the device bear a large load, which is easy to malfunction under frequent high-intensity use, shortens the service life of the equipment, increases the energy consumption, and is difficult to meet the demand of modern efficient and environmentally friendly silage operation. UTILITY MODEL CONTENTS
[0005] In order to make up for the above shortcomings, the utility model provides a fixed type whole plant corn silage equipment, which aims at improving the problem that the throwing height of the traditional silage equipment cannot be flexibly adjusted, a large amount of dust is easy to produce, the height adjustment load of the device is high, the service life is short and the energy consumption is large.
[0006] In order to achieve the above object, the utility model provides the following technical scheme: The fixed whole plant corn silage equipment, including support no.
[0007] The guide component includes support no. 2, the outer wall of support no. 2 is fixedly connected on the outer wall of the material throwing shell, motor no. 1 is fixedly connected in the inside of support no. 2, the output of motor no. 1 is fixedly connected with the shaft no. 1, the outer wall of shaft no. 1 is rotatably connected with base no. 1, the lower surface of base no. 1 is fixedly connected on the upper surface of the material throwing shell, one end of shaft no. 1 is fixedly connected with the pull rope, the outer wall of the pull rope is slidably connected with the connecting plate no. 1, one end of the pull rope is fixedly connected with the counterweight pipe, the inside of connecting plate no. 1 is fixedly connected with the sleeve no. 1, the lower surface of sleeve no. 1 is fixedly connected on the upper surface of the counterweight pipe, the lower surface of connecting plate no. 1 is fixedly connected with the bellows, the lower surface of the bellows is fixedly connected on the upper surface of the counterweight pipe, and the outer wall of the material throwing shell is provided with the limiting component.
[0008] Further, the limiting component includes a pneumatic telescopic rod, the output of the pneumatic telescopic rod is fixedly connected with the connecting plate no. 2, the outer wall of connecting plate no. 2 is fixedly connected with the connecting frame, the outer wall of the connecting frame is fixedly connected with the upper sealing plate, the lower surface of connecting plate no. 2 is fixedly connected with the connecting plate no. 3, the outer wall of connecting plate no. 3 is fixedly connected with the lower sealing plate.
[0009] Further, the grain crushing component includes motor no. 2, the outer wall of motor no. 2 is fixedly connected in the inside of the shell, the output of motor no. 2 is fixedly connected with the shaft no. 3, the outer wall of shaft no. 3 is fixedly connected with the toothed disc type crushing wheel, one side of the outer wall of shaft no. 3 is fixedly connected with gear no. 1, the inside of the shell is rotatably connected with the shaft no. 2, the outer wall of shaft no. 2 is fixedly connected with gear no. 2, the outer wall of shaft no. 2 is fixedly connected with the toothed disc type crushing wheel, and gear no. 1 is engaged with gear no. 2.
[0010] Further, the fixing component includes a cover plate, the outer wall of the cover plate is slidably connected in the inside of the shell, the upper surface of the cover plate is fixedly connected with the fixed plate, and the inside of the fixed plate is threadedly connected with the fixed screw.
[0011] Further, the lower surface of the material throwing shell is fixedly connected with the lower material throwing pipe, and the lower surface of the lower material throwing pipe is fixedly connected on the upper surface of the connecting plate no. 1.
[0012] Further, the side wall of the throwing material shell is fixedly connected with an upper throwing material pipe, the lower surface of the upper throwing material pipe is fixedly connected with the upper surface of the connecting plate one, the outer wall of the upper throwing material pipe is slidably connected with a sleeve two, the outer wall of the sleeve two is slidably connected with the inside of the connecting plate one, and the lower surface of the sleeve two is fixedly connected with the upper surface of the counterweight pipe.
[0013] Further, the outer wall of the upper sealing plate is slidably connected with the inside of the throwing material shell, and the lower sealing plate is slidably connected with the inside of the throwing material shell.
[0014] Further, the lower surface of the shell is fixedly connected with a base two.
[0015] The utility model has the advantages of the following:
[0016] 1. In the utility model, the position of the upper sealing plate and the lower sealing plate is adjusted by the connecting plate two driven by the pneumatic telescopic rod, so that the throwing position of the broken corn is controlled, the height of throwing is adjusted by the cooperation of the counterweight pipe and the pull rope to drive the bellows to stretch and shrink, the high dust caused by the too high throwing point is avoided, the working environment is optimized, the high load of the overall height adjustment of the device is reduced, the service life of the device is prolonged, and the energy consumption is reduced.
[0017] 2. In the utility model, the design of the broken gear disc type and the cooperation of the shell top cover plate make it unnecessary to replace the whole device when the broken gear disc is locally worn, the cost of device maintenance is reduced, the design of the gear disc type broken gear disc can form 2 times the friction area of the ordinary round roller type broken roller, better rolling and crushing effect is provided, and the broken efficiency of the seed material is improved. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a three-dimensional structure schematic view of the fixed whole corn silage equipment provided by the utility model;
[0019] Figure 2 It is a throwing material pipe part structure schematic view of the fixed whole corn silage equipment provided by the utility model;
[0020] Figure 3 It is an upper sealing plate part structure schematic view of the fixed whole corn silage equipment provided by the utility model;
[0021] Figure 4 It is a gear disc type broken gear disc part structure schematic view of the fixed whole corn silage equipment provided by the utility model;
[0022] Figure 5 It is a throwing material fan part structure schematic view of the fixed whole corn silage equipment provided by the utility model.
[0023] LEGEND:
[0024] 1, support one; 2, conveying wheel; 3, chopping roller; 4, shell; 5, throwing material shell; 6, motor one; 7, shaft one; 8, support two; 9, sleeve one; 10, sleeve two; 11, pull rope; 12, connecting plate one; 13, counterweight pipe; 14, pneumatic telescopic rod; 15, connecting plate two; 16, bellows; 17, connecting frame; 18, upper sealing plate; 19, lower sealing plate; 20, connecting plate three; 21, motor two; 22, gear one; 23, toothed disc type crushing wheel; 24, shaft two; 25, cover plate; 26, fixed plate; 27, fixed screw; 28, throwing material fan; 29, base one; 30, lower throwing material pipe; 31, upper throwing material pipe; 32, gear two; 33, shaft three; 34, base two. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0026] Referring to Figures 1-5 An embodiment provided by the utility model: fixed type whole plant corn silage equipment, the inner wall of support one 1 is rotatably connected with conveying wheel 2, the inner wall of support one 1 is rotatably connected with chopping roller 3, conveying wheel 2 arranged by support one 1 is used to send whole plant corn into the device at a uniform speed, so that the grain cut by chopping roller 3 is more uniform, the outer wall of support one 1 is fixedly connected with shell 4, the inside of shell 4 is provided with grain crushing assembly, the inside of shell 4 is rotatably connected with throwing material fan 28, throwing material fan 28 is used to send the crushed seed material into throwing mechanism, the inside of shell 4 is provided with fixed assembly, the outer wall of shell 4 is fixedly connected with throwing material shell 5, the outer wall of throwing material shell 5 is provided with material guiding assembly;
[0027] The material guiding assembly comprises a support 8, the outer wall of the support 8 is fixedly connected to the outer wall of the material throwing shell 5, the support 8 serves as a support structure of the whole material guiding assembly, and the outer wall thereof is stably fixedly connected to the outer wall of the material throwing shell 5, thereby providing a solid installation basis for subsequent components; the inner portion of the support 8 is fixedly connected with a motor 6, the output end of the motor 6 is fixedly connected with a rotating shaft 7, the outer wall of the rotating shaft 7 is rotatably connected with a base 29, the lower surface of the base 29 is fixedly connected to the upper surface of the material throwing shell 5; when the motor 6 operates, the output end thereof drives the rotating shaft 7 fixedly connected thereto to rotate; the rotating shaft 7 rotates on one hand to realize a specific function, and on the other hand, the outer wall thereof is rotatably connected with the base 29, the lower surface of the base 29 is fixedly connected to the upper surface of the material throwing shell 5, thereby ensuring that the rotating shaft 7 rotates stably and is relatively fixed in position without deviation; one end of the rotating shaft 7 is fixedly connected with a pull rope 11, the outer wall of the pull rope 11 is slidably connected with a connecting plate 12, one end of the pull rope 11 is fixedly connected with a counterweight pipe 13, the inner portion of the connecting plate 12 is fixedly connected with a sleeve 9, the lower surface of the sleeve 9 is fixedly connected to the upper surface of the counterweight pipe 13, the sleeve 9 fixedly connected to the inner portion of the connecting plate 12 is fixedly connected to the upper surface of the counterweight pipe 13, thereby playing a protection and auxiliary support role and ensuring the stability of the counterweight pipe 13 during the up-and-down movement thereof; the lower surface of the connecting plate 12 is fixedly connected with a bellows 16, the lower surface of the bellows 16 is fixedly connected to the upper surface of the counterweight pipe 13, the bellows 16 is driven to perform an expansion and contraction movement in cooperation with the counterweight pipe 13 fixedly connected to one end of the pull rope 11, thereby adjusting the material throwing height of the device; the outer wall of the material throwing shell 5 is provided with a limiting assembly; the limiting assembly comprises a pneumatic telescopic rod 14, the output end of the pneumatic telescopic rod 14 is fixedly connected with a connecting plate 15, the outer wall of the connecting plate 15 is fixedly connected with a connecting frame 17, the outer wall of the connecting frame 17 is fixedly connected with an upper sealing plate 18, the lower surface of the connecting plate 15 is fixedly connected with a connecting plate 20, the outer wall of the connecting plate 20 is fixedly connected with a lower sealing plate 19; the connecting plate 15 fixedly connected to the output end of the pneumatic telescopic rod 14 is driven to move along with the expansion and contraction of the pneumatic telescopic rod 14, the connecting frame 17 fixedly connected to the outer wall of the connecting plate 15 can transmit power, the upper sealing plate 18 fixedly connected to the outer wall of the connecting frame 17 cooperates with the lower sealing plate 19 connected to the connecting plate 20 fixedly connected to the lower surface of the connecting plate 15, the position of the upper sealing plate 18 and the lower sealing plate 19 is accurately controlled through the expansion and contraction of the pneumatic telescopic rod 14, thereby effectively controlling the material throwing position of the broken corn in the material throwing shell 5, and meeting different material throwing requirements.
[0028] Referring to Figure 4 and Figure 5, the grain crushing assembly comprises a motor 2 1, the outer wall of the motor 2 1 is fixedly connected to the inside of the shell 4, the output end of the motor 2 1 is fixedly connected with a rotating shaft 3 3, the outer wall of the rotating shaft 3 3 is fixedly connected with a gear disc type crushing wheel 23, one side of the outer wall of the rotating shaft 3 3 is fixedly connected with a gear 1 22, the inside of the shell 4 is rotatably connected with a rotating shaft 2 4, the outer wall of the rotating shaft 2 4 is fixedly connected with a gear 2 32, the outer wall of the rotating shaft 2 4 is fixedly connected with the gear disc type crushing wheel 23, the gear 1 22 is engaged with the gear 2 32, the rotating shaft 3 3 is driven to rotate through the driving of the motor 2 1, at the same time, the gear 1 22 and the gear disc type crushing wheel 23 on the outer wall of the rotating shaft 3 3 are driven to rotate, the gear 2 32 is driven to rotate by the gear 1 22, the rotating shaft 2 4 is synchronously rotated with the gear 2 32, so that the gear disc type crushing wheel 23 on the outer wall of the rotating shaft 2 4 is driven to rotate, in this way, the device is crushed from different angles, the material is crushed more uniformly and completely, and high-quality raw materials are provided for subsequent ensiling processing procedures.
[0029] With reference to Figure 5 , the fixing assembly comprises a cover plate 25, the outer wall of the cover plate 25 is slidably connected to the inside of the shell 4, the upper surface of the cover plate 25 is fixedly connected with a fixed plate 26, the inside of the fixed plate 26 is threadedly connected with a fixing screw 27, the device is more convenient to disassemble through the cooperation of the fixing screw 27, the cover plate 25 and the fixed plate 26, and the maintenance efficiency of the device is improved; the lower surface of the material throwing shell 5 is fixedly connected with a lower material throwing pipe 30, and the lower surface of the lower material throwing pipe 30 is fixedly connected to the upper surface of the connecting plate 1 2.
[0030] With reference to Figure 1 and Figure 2 , the side wall of the material throwing shell 5 is fixedly connected with an upper material throwing pipe 31, the lower surface of the upper material throwing pipe 31 is fixedly connected to the upper surface of the connecting plate 1 2, the outer wall of the upper material throwing pipe 31 is slidably connected with a sleeve 2 10, the outer wall of the sleeve 2 10 is slidably connected to the inside of the connecting plate 1 2, the lower surface of the sleeve 2 10 is fixedly connected to the upper surface of the counterweight pipe 1 3, the movement track of the counterweight pipe 1 3 is limited through the sleeve 2 10 connected to the outer wall of the upper material throwing pipe 31, the track of the material throwing is fixed, so that the material can be accurately and accurately thrown to the desired high position; the outer wall of the upper sealing plate 1 8 is slidably connected to the inside of the material throwing shell 5, the lower sealing plate 1 9 is slidably connected to the inside of the material throwing shell 5, the device can select the height of the material throwing according to the situation when the material is thrown through the movement of the upper sealing plate 1 8 and the lower sealing plate 1 9 in the material throwing shell 5, so that the material is thrown out from the selected material throwing port according to the predetermined plan, and the controllability of the material throwing operation is improved; the lower surface of the shell 4 is fixedly connected with a base 2 34, the base 2 34 serves as a basic support component of the whole device, and provides a stable force point for the equipment. It can bear the weight of the shell 4 and many internal components, uniformly disperse the pressure, and ensure that the device does not tip over or shake due to unstable center of gravity during operation.
[0031] Working principle: when the fixed whole plant corn silage equipment is needed to use, first of all, the whole plant corn is transported to the device through the conveying wheel 2 arranged on the support 1, then the broken corn is firstly broken by the cutting roller 3, then the broken corn is cut by the inertia generated by the cutting roller 3 and enters the toothed disc breaker 23, the gear 1 22 and the toothed disc breaker 23 are simultaneously rotated by driving the rotating shaft three 33 by the motor two 21, the gear 1 22 drives the gear two 32 to rotate, at this time, the gear two 32 drives the rotating shaft two 24 to rotate, so that the toothed disc breaker 23 on the rotating shaft two 24 rotates, achieving the effect of further crushing the seed material, through the design of the toothed disc of the toothed disc breaker 23, the friction area is 2 times that of the ordinary circular roller type crushing roller, providing better rolling and crushing effect, then the broken whole plant corn is conveyed to the throwing fan 28, through the centrifugal force and wind power generated by the rotation of the throwing fan 28, the broken whole plant corn is conveyed to the throwing shell 5, first of all, according to the required throwing height, the pneumatic telescopic rod 14 is telescoped, then the connecting plate two 15 connects the connecting plate three 20 and the connecting plate three 20 drives the lower sealing plate 19 and the upper sealing plate 18 to move horizontally, when the upper throwing pipe 31 is needed, the pneumatic telescopic rod 14 is telescoped to the shortest, the lower sealing plate 19 is completely closed to the lower throwing pipe 30 and the upper sealing plate 18 is separated from the throwing shell 5, so that the broken whole plant corn reaches the upper throwing pipe 31 through the connecting frame 17, when the lower throwing pipe 30 is needed, the pneumatic telescopic rod 14 is telescoped to the longest, the lower sealing plate 19 is separated from the lower throwing pipe 30 and the upper sealing plate 18 closes the channel to the upper throwing pipe 31 in the throwing shell 5, so that the broken whole plant corn is thrown out through the lower throwing pipe 30, the weight pipe 13 arranged at the bottom of the corrugated pipe 16 can stretch the corrugated pipe 16 through the gravity of the weight pipe 13, then according to the required throwing height, the weight pipe 13 is driven upward by the rotating shaft one 7 driven by the motor one 6, so as to adjust the stretching length of the corrugated pipe 16, achieving the effect of adjusting the throwing height, when the damaged toothed disc breaker 23 needs to be replaced, the cover plate 25 is separated from the throwing shell 5 by rotating the fixing screw 27, then the rotating shaft three 33 and the rotating shaft two 24 driven by the motor two 21 are disassembled, so as to replace the single damaged toothed disc breaker 23, compared with the existing breaker which needs to be replaced as a whole, the device greatly reduces the cost of replacing the breaker.
[0032] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.
Claims
1. A stationary whole-plant corn silage apparatus comprising a support (1), characterized in that: The inner wall of the support one (1) is rotationally connected with a conveying wheel (2), the inner wall of the support one (1) is rotationally connected with a chopping roller (3), the outer wall of the support one (1) is fixedly connected with an outer shell (4), the inside of the outer shell (4) is provided with a kernel crushing assembly, the inside of the outer shell (4) is rotationally connected with a throwing fan (28), the inside of the outer shell (4) is provided with a fixing assembly, the outer wall of the outer shell (4) is fixedly connected with a throwing shell (5), and the outer wall of the throwing shell (5) is provided with a material guiding assembly. The material guiding assembly comprises a support two (8), the outer wall of the support two (8) is fixedly connected with the outer wall of the throwing shell (5), the inside of the support two (8) is fixedly connected with a motor one (6), the output end of the motor one (6) is fixedly connected with a rotating shaft one (7), the outer wall of the rotating shaft one (7) is rotationally connected with a base one (29), the lower surface of the base one (29) is fixedly connected with the upper surface of the throwing shell (5), one end of the rotating shaft one (7) is fixedly connected with a pull rope (11), the outer wall of the pull rope (11) is slidably connected with a connecting plate one (12), one end of the pull rope (11) is fixedly connected with a counterweight pipe (13), the inside of the connecting plate one (12) is fixedly connected with a sleeve one (9), the lower surface of the sleeve one (9) is fixedly connected with the upper surface of the counterweight pipe (13), the lower surface of the connecting plate one (12) is fixedly connected with a bellows (16), the lower surface of the bellows (16) is fixedly connected with the upper surface of the counterweight pipe (13), and the outer wall of the throwing shell (5) is provided with a limiting assembly.
2. The stationary whole-plant corn silage equipment of claim 1, wherein: The limiting assembly comprises a pneumatic telescopic rod (14), the output end of the pneumatic telescopic rod (14) is fixedly connected with a connecting plate two (15), the outer wall of the connecting plate two (15) is fixedly connected with a connecting frame (17), the outer wall of the connecting frame (17) is fixedly connected with an upper sealing plate (18), the lower surface of the connecting plate two (15) is fixedly connected with a connecting plate three (20), and the outer wall of the connecting plate three (20) is fixedly connected with a lower sealing plate (19).
3. The stationary whole-plant corn silage equipment of claim 1, wherein: The kernel crushing assembly comprises a motor two (21), the outer wall of the motor two (21) is fixedly connected in the inside of the outer shell (4), the output end of the motor two (21) is fixedly connected with a rotating shaft three (33), the outer wall of the rotating shaft three (33) is fixedly connected with a toothed disc type crushing wheel (23), one side of the outer wall of the rotating shaft three (33) is fixedly connected with a gear one (22), the inside of the outer shell (4) is rotationally connected with a rotating shaft two (24), the outer wall of the rotating shaft two (24) is fixedly connected with a gear two (32), the outer wall of the rotating shaft two (24) is fixedly connected with the toothed disc type crushing wheel (23), and the gear one (22) is engaged with the gear two (32).
4. The stationary whole-plant corn silage equipment of claim 1, wherein: The fixing assembly comprises a cover plate (25), the outer wall of the cover plate (25) is slidably connected in the inside of the outer shell (4), the upper surface of the cover plate (25) is fixedly connected with a fixed plate (26), and the inside of the fixed plate (26) is threadedly connected with a fixing screw (27).
5. The stationary whole-plant corn silage equipment of claim 1, wherein: The lower surface of the throwing material shell (5) is fixedly connected with a lower throwing material pipe (30), and the lower surface of the lower throwing material pipe (30) is fixedly connected to the upper surface of the connecting plate one (12).
6. The stationary whole-plant corn silage equipment of claim 5, wherein: The side wall of the throwing material shell (5) is fixedly connected with an upper throwing material pipe (31), the lower surface of the upper throwing material pipe (31) is fixedly connected to the upper surface of the connecting plate one (12), the outer wall of the upper throwing material pipe (31) is slidably connected with a sleeve two (10), the outer wall of the sleeve two (10) is slidably connected in the connecting plate one (12), and the lower surface of the sleeve two (10) is fixedly connected to the upper surface of the counterweight pipe (13).
7. The stationary whole-plant corn silage equipment of claim 2, wherein: The outer wall of the upper sealing plate (18) is slidably connected in the throwing material shell (5), and the lower sealing plate (19) is slidably connected in the throwing material shell (5).
8. The stationary whole-plant corn silage equipment of claim 1, wherein: The lower surface of the shell (4) is fixedly connected with a base two (34).