Welding gauge with welding slag treatment function

By designing a welding inspection fixture with slag removal function, and using a drive motor to rotate a wire brush at high speed with adjustable downward pressure, the problem of incomplete slag removal is solved, and accurate inspection and efficient cleaning of weld quality are achieved.

CN223670485UActive Publication Date: 2025-12-16中电建路桥集团有限公司 +1
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Patent Information

Application Number
CN202522145307.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-11
Publication Date
2025-12-16
Estimated Expiration
2035-10-11

AI Technical Summary

Technical Problem

Existing equipment is difficult to effectively clean weld slag from the weld surface, leading to deviations in test results. Furthermore, existing equipment is difficult to adjust according to the type of weld slag, affecting test efficiency and the convenience and practicality of the results.

Method used

A welding inspection fixture with slag removal function was designed, which includes a sliding frame, sensor, touch display, handle, rotating frame, cleaning mechanism and adjustment mechanism. The steel wire brush is driven to rotate at high speed by a drive motor and the downward pressure can be adjusted to achieve efficient cleaning of welding slag.

Benefits of technology

It enables precise detection of weld quality, improves the convenience, practicality and efficiency of the device, and can adjust the cleaning effect according to the type of weld slag, thereby improving the accuracy of welding quality detection.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223670485U_ABST
    Figure CN223670485U_ABST
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Abstract

The utility model relates to the technical field of welding detection tools, in particular to a welding detection tool with a welding slag treatment function, which comprises a sliding frame, a sensor is fixedly connected below the right side of the sliding frame, a touch display is fixedly connected at the top of the sliding frame, a handle is fixedly connected above the right side of the sliding frame, and the sensor is fixedly connected with the handle. A rotating frame is movably connected to the lower portion of the left side of the sliding vehicle frame, a cleaning mechanism is arranged below the rotating frame, an adjusting frame is fixedly connected to the middle of the left side of the sliding vehicle frame, and an adjusting mechanism is arranged in the adjusting frame. Welding slag on a welding line path can be cleaned through the cleaning mechanism, the sensor can conveniently and accurately detect the welding line quality, the downward pressure of the steel wire brush can be adjusted through the adjusting mechanism according to the type of the welding slag, and the welding slag at the welding position can be conveniently and completely cleaned.
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Description

TECHNICAL FIELD

[0001] The utility model relates to welding gauge technical field, concretely is a kind of welding gauge with welding slag processing function. BACKGROUND

[0002] After welding, welding slag often adheres to the surface or around of weld, if not timely removing, it can affect the accurate measurement of welding gauge to weld height, width, flatness and other parameters, lead to deviation of detection result, cannot accurately judge whether welding quality meets standard.The traditional welding slag cleaning method is usually mechanical polishing or manual cleaning after welding, need to use polishing machine, brush and other tools, consume a lot of manpower, material resources and time, increase production cost.

[0003] The existing device mainly detects the strength of the welding position through ultrasonic waves, and the prior art is similar to a welding flaw detection instrument, and the structure disclosed in CN222353843U includes a detection assembly, two clamping and hanging assembly and a rotating assembly, the two clamping and hanging assembly are arranged on one side of the detection assembly for clamping and fixing on the steel structure, and the rotating assembly is arranged on the two clamping and hanging assembly for rotating adjustment of the viewing angle.The welding flaw detection instrument provided by the utility model has the advantages of convenient clamping or hanging on the surface of the steel structure, freeing the hands of the user, and avoiding the use of hands to move and adjust the detection point, but the device still has room for optimization.

[0004] The existing device mainly detects the strength of the welding position through ultrasonic waves, and the prior art is similar to a welding flaw detection instrument, and the structure disclosed in CN222353843U includes a detection assembly, two clamping and hanging assembly and a rotating assembly, the two clamping and hanging assembly are arranged on one side of the detection assembly for clamping and fixing on the steel structure, and the rotating assembly is arranged on the two clamping and hanging assembly for rotating adjustment of the viewing angle.The welding flaw detection instrument provided by the utility model has the advantages of convenient clamping or hanging on the surface of the steel structure, freeing the hands of the user, and avoiding the use of hands to move and adjust the detection point, but the device still has room for optimization. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a kind of welding gauge with welding slag processing function to solve the problems that the existing device in prior art mentioned in the above background art mainly detects the strength of the welding position through ultrasonic sensor directly adhering in welding position, so that part of device is difficult to effectively clean welding slag on the surface of weld, thereby leading to deviation of detection result of part of weld.

[0006] In order to achieve the above object, the utility model provides the following technical scheme: a welding gauge with welding slag processing function, including the sliding car frame, the right side below of sliding car frame is fixedly connected with sensor, the top of sliding car frame is fixedly connected with touch display, the right side above of sliding car frame is fixedly connected with handle, the left side below of sliding car frame is movably connected with rotating stand, the below of rotating stand is equipped with cleaning mechanism, the left side middle part of sliding car frame is fixedly connected with adjusting frame, the inside of adjusting frame is equipped with adjusting mechanism.

[0007] Preferably, the cleaning mechanism comprises a driving motor, the bottom of the driving motor is fixedly connected to the top left side of the rotating stand, and the bottom of the driving motor is fixedly connected with a driving shaft.

[0008] Preferably, the bottom end of the driving shaft penetrates through the rotating stand and is fixedly connected with a turntable, and the outer wall of the turntable is clamped with a steel wire brush.

[0009] Preferably, the adjusting mechanism comprises a movable screw rod, the bottom end of the movable screw rod is movably connected to the inner wall bottom of the adjusting frame, the top end of the movable screw rod penetrates through the limiting hole of the adjusting frame and is fixedly connected with a twist cap.

[0010] Preferably, the outer wall of the movable screw rod is threadedly sleeved with a lifting screw sleeve, the outer wall left side of the lifting screw sleeve is movably connected with a telescopic rod, and the bottom end of the telescopic rod is movably connected to the top right side of the rotating stand.

[0011] Preferably, the outer ring bottom end of the telescopic rod outer cylinder is fixedly connected with a spring, and the top end of the spring is fixedly connected to the outer wall top end of the telescopic rod inner rod.

[0012] Compared with the prior art, the utility model has the beneficial effects that:

[0013] 1. The cleaning mechanism can drive the steel wire brush to rotate at high speed, so that the steel wire brush adheres to the surface of the weld and cleans the welding slag, the sensor can accurately detect the weld quality, and the convenience and practicality of the device are improved.

[0014] 2. The adjusting mechanism can drive the top end of the telescopic rod to slide up and down and the spring to expand and contract, so that part of the device can adjust the pressing force of the steel wire brush according to the type of welding slag, the welding slag at the welding position can be completely cleaned, and the adjustability and practicality of the device are improved.

[0015] 3. The utility model adopts a handheld integrated structure, the cleaning mechanism and the monitoring mechanism are arranged on the movable frame, the frame can drive the cleaning mechanism and the monitoring mechanism to move along the weld path, the weld can be moved, cleaned and detected, the efficiency and practicality of the device are improved. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is the structure front side view perspective drawing of the utility model;

[0017] Figure 2 It is the structure front view cross section perspective drawing of the utility model;

[0018] Figure 3 It is the local structure front view cross section perspective drawing of the utility device rotating frame and cleaning mechanism;

[0019] Figure 4 It is the local structure front view cross section perspective drawing of the utility device adjusting frame and adjusting mechanism;

[0020] Figure 5 It is the local structure front side view perspective drawing of the utility device adjusting mechanism.

[0021] In the drawing: 11, sliding frame; 12, sensor; 13, touch display; 14, handle; 15, rotating frame; 16, adjusting frame; 2, cleaning mechanism; 21, drive motor; 22, drive shaft; 23, turntable; 24, steel wire brush; 3, adjusting mechanism; 31, movable screw; 32, twist cover; 33, lifting screw sleeve; 34, telescopic rod; 35, spring. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0023] Please refer to Figures 1-5 The utility model provides an embodiment:

[0024] A welding gauge with welding slag processing function, including sliding frame 11, the right side below of sliding frame 11 is fixedly connected with sensor 12, the top of sliding frame 11 is fixedly connected with touch display 13, the right side top of sliding frame 11 is fixedly connected with handle 14, the left side below of sliding frame 11 is movably connected with rotating frame 15, and the below of rotating frame 15 is equipped with cleaning mechanism 2, the left side middle part of sliding frame 11 is fixedly connected with adjusting frame 16, and the inside of adjusting frame 16 is equipped with adjusting mechanism 3.

[0025] The cleaning mechanism 2 comprises a driving motor 21, the bottom of the driving motor 21 is fixedly connected to the top left side of the rotating frame 15, and the bottom of the driving motor 21 is fixedly connected with a driving shaft 22. Through the design, the driving motor 21 drives the driving shaft 22 to limit rotation. The bottom end of the driving shaft 22 penetrates through the rotating frame 15 and is fixedly connected with a rotating disc 23, and the outer wall of the rotating disc 23 is clamped with a steel wire brush 24. Through the design, the driving shaft 22 drives the rotating disc 23 and the steel wire brush 24 to limit rotation, so that the steel wire brush 24 can clean the welding slag on the surface of the weld.

[0026] The adjusting mechanism 3 comprises a movable screw 31, the bottom end of the movable screw 31 is movably connected to the inner wall bottom of the adjusting frame 16, the top end of the movable screw 31 penetrates through the limiting hole of the adjusting frame 16 and is fixedly connected with a twist cap 32. Through the design, the twist cap 32 drives the movable screw 31 to limit rotation. The outer wall of the movable screw 31 is threadedly sleeved with a lifting screw sleeve 33, the outer wall left side of the lifting screw sleeve 33 is movably connected with a telescopic rod 34, and the bottom end of the telescopic rod 34 is movably connected to the top right side of the rotating frame 15. Through the design, the movable screw 31 drives the lifting screw sleeve 33 and the top end of the telescopic rod 34 to slide up and down. The outer ring bottom end of the outer cylinder of the telescopic rod 34 is fixedly connected with a spring 35, and the top end of the spring 35 is fixedly connected to the outer wall top end of the inner rod of the telescopic rod 34. Through the design, the telescopic rod 34 can control the downward pressure on the steel wire brush 24 through the telescopic spring 35.

[0027] Working principle: when the welding slag needs to be cleaned, first start the driving motor 21 through the touch display 13, the driving motor 21 drives the driving shaft 22 to limit rotation, the driving shaft 22 drives the rotating disc 23 to rotate synchronously, the rotating disc 23 drives the steel wire brush 24 to rotate synchronously, so that the steel wire brush 24 adheres to the surface of the weld and cleans the welding slag, realizing the cleaning operation of the welding slag.

[0028] When the pressure needs to be adjusted, first manually rotate the twist cap 32, the twist cap 32 drives the movable screw 31 to limit rotation, the movable screw 31 drives the lifting screw sleeve 33 to slide up and down, the lifting screw sleeve 33 drives the top end of the telescopic rod 34 to slide synchronously, so that the telescopic rod 34 stretches or compresses the spring 35, thereby controlling the downward pressure on the steel wire brush 24, realizing the adjustment operation of the pressure, and the operation ends here.

[0029] The above merely describes preferred embodiments of the present application, and is not intended to limit the present application in any form; any person skilled in the art can smoothly implement the present application according to the drawings shown in the specification and the above description; however, any person skilled in the art can make slight changes, modifications and equivalent changes of the present application within the scope of the technical scheme of the present application, and the equivalent embodiments of the present application are still within the protection scope of the technical scheme of the present application.

Claims

1. A welding tester with slag processing function, comprising a sliding frame (11), characterized in that: The right side of the sliding frame (11) is fixedly connected with a sensor (12), and the top of the sliding frame (11) is fixedly connected with a touch display (13); The right side of the sliding frame (11) is fixedly connected with a handle (14), and the left side of the sliding frame (11) is movably connected with a rotating frame (15), and the lower portion of the rotating frame (15) is provided with a cleaning mechanism (2); The left side of the sliding frame (11) is fixedly connected with an adjusting frame (16), and the inside of the adjusting frame (16) is provided with an adjusting mechanism (3).

2. The welding tester with a welding slag processing function according to claim 1, characterized in that: The cleaning mechanism (2) comprises a driving motor (21), the bottom of the driving motor (21) is fixedly connected to the top left side of the rotating frame (15), and the bottom of the driving motor (21) is fixedly connected with a driving shaft (22).

3. The welding gauge with slag processing function according to claim 2, characterized in that: The bottom end of the driving shaft (22) penetrates through the rotating frame (15) and is fixedly connected with a rotating disc (23), and the outer wall of the rotating disc (23) is clamped with a steel wire brush (24).

4. The welding gauge with slag processing function according to claim 1, characterized in that: The adjusting mechanism (3) comprises a movable screw rod (31), the bottom end of the movable screw rod (31) is movably connected to the inner wall bottom of the adjusting frame (16), the top end of the movable screw rod (31) penetrates through the limiting hole of the adjusting frame (16) and is fixedly connected with a twist cover (32).

5. The welding gauge with slag processing function according to claim 4, characterized in that: The outer wall of the movable screw rod (31) is threadedly sleeved with a lifting screw sleeve (33), the outer wall left side of the lifting screw sleeve (33) is movably connected with a telescopic rod (34), and the bottom end of the telescopic rod (34) is movably connected to the top right side of the rotating frame (15).

6. The welding gauge with slag processing function according to claim 5, characterized in that: The outer ring bottom end of the telescopic rod (34) outer cylinder is fixedly connected with a spring (35), and the top end of the spring (35) is fixedly connected to the outer wall top end of the telescopic rod (34) inner rod.

Citation Information

Patent Citations

  • Welding flaw detection detector

    CN222353843U