Hinge packaging box device

Abstract

The utility model discloses a hinge packaging box device which comprises a transfer assembly, a first conveying mechanism and a first mechanical arm, and the first conveying mechanism is used for conveying hinge packages; the boxing assembly is provided with a second conveying mechanism and a second manipulator, and the second manipulator is used for conveying the box body; the third conveying mechanism is arranged between the first conveying mechanism and the second conveying mechanism, a plurality of limiting grooves are formed in the third conveying mechanism, the first manipulator is used for arranging the hinge packages into the limiting grooves of the third conveying mechanism, and the second manipulator is used for transferring the hinge packages into the box body of the second conveying mechanism from the third conveying mechanism; and through mutual cooperation of the transferring assembly, the boxing assembly and the third conveying mechanism, automatic boxing of the hinge packages is completed, a traditional manual boxing mode is replaced, the boxing efficiency is improved, and the labor cost is reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to automatic boxing field especially relates to a hinge packing box device. BACKGROUND

[0002] Hinge, it is used to connect two solids and allow the relative rotation between two mechanical devices. Hinge can be made of movable components, or by foldable material. Hinge is more installed on the cabinet, according to the material classification, mainly divided into stainless steel hinge and iron hinge, in order to let people get better enjoyment and appeared hydraulic hinge (also known as damping hinge), its characteristics are when the cabinet door is closed, it brings the buffer function, the maximum degree reduces the noise when the cabinet door collides with the cabinet.

[0003] In the hinge production process, the assembled hinge needs to be packaged in a packing bag first to form a hinge package, and then packaged into a box body, so as to be transported or sold subsequently. At present, this boxing link mainly relies on manual operation, which not only consumes time and effort, but also has low efficiency, and also increases the labor cost of enterprises invisibly. UTILITY MODEL CONTENT

[0004] In order to overcome the shortcomings of the prior art that the boxing link mainly relies on manual operation, which not only consumes time and effort, but also has low efficiency, and also increases the labor cost of enterprises invisibly, the utility model provides a hinge packing box device, which comprises:

[0005] The transfer assembly is provided with a first conveying mechanism and a first mechanical hand, and the first conveying mechanism is used for conveying the hinge package;

[0006] The boxing assembly is provided with a second conveying mechanism and a second mechanical hand, and the second mechanical hand is used for conveying the box body;

[0007] The third conveying mechanism is installed between the first conveying mechanism and the second conveying mechanism, and is provided with a plurality of limiting grooves, the first mechanical hand is used for installing the hinge package into the limiting groove of the third conveying mechanism, and the second mechanical hand is used for transferring the hinge package from the third conveying mechanism to the box body of the second conveying mechanism.

[0008] Optionally, the first mechanical hand comprises a first linear sliding table, a first cylinder and a first adsorption module, the first cylinder is installed on the first linear sliding table, and the first adsorption module is connected with the first cylinder.

[0009] Optionally, the second mechanical hand comprises a second linear sliding table, a driving assembly and a second adsorption module, the driving assembly is installed on the second linear sliding table, and the second cylinder is connected with the second adsorption module.

[0010] Optionally, the end of the first conveying mechanism is provided with a blocking piece, and the two sides of the end of the first conveying mechanism are respectively provided with a first positioning assembly, a second cylinder and a positioning piece, and the second cylinder is connected with the positioning piece.

[0011] Optionally, the first conveying mechanism comprises a first conveying part, a second conveying part and a third conveying part, the first conveying part is movably connected with the second conveying part, the second conveying part is connected with the third conveying part, the bottom of the second conveying part is connected with a third cylinder, and the bottom of the connecting position of the second conveying part and the third conveying part is provided with a discharging groove.

[0012] Optionally, the driving assembly comprises a motor, a moving seat, a first rotary cylinder, the motor is connected with the moving seat through a belt transmission, the first rotary cylinder is arranged at the bottom of the moving seat, and the second adsorption module is arranged at the bottom of the first rotary cylinder.

[0013] Optionally, the second adsorption assembly comprises a mounting seat, a vacuum generator and a vacuum suction disc, the vacuum generator and the vacuum suction disc are arranged on the mounting seat, the vacuum generator is connected with the vacuum suction disc, and the bottom of the vacuum suction disc is provided with a sponge pad.

[0014] Optionally, the second conveying mechanism is provided with a second positioning assembly, and the second positioning assembly comprises a side push plate and a fourth cylinder, and the fourth cylinder is connected with the side push plate.

[0015] Optionally, the boxing mechanism comprises a box cover limiting assembly, the box cover limiting assembly comprises a second rotary cylinder, a rotating shaft and a limiting plate, the second rotary cylinder is connected with the rotating shaft, and the limiting plate is connected with the rotating shaft.

[0016] Optionally, the third conveying mechanism comprises a synchronous belt, the synchronous belt is provided with equidistantly spaced convex strips, limiting grooves are formed between the convex strips, the synchronous belt is provided with an adjusting assembly, the adjusting assembly comprises a fifth cylinder and a flat push plate, and the fifth cylinder is connected with the flat push plate.

[0017] The utility model discloses a beneficial effect is: through the mutual cooperation of transfer assembly, boxing assembly, third conveying mechanism completes the automatic boxing of hinge bag, replaces the traditional manual boxing mode, improves the boxing efficiency, and the manual cost is less, and the third conveying mechanism can limit the position of hinge bag due to the existence of limiting groove, makes the hinge keep the arranged interval before being loaded into the box body, and the placing of hinge bag in the box body is more neat. BRIEF DESCRIPTION OF DRAWINGS

[0018] The utility model is further illustrated below in connection with the drawings and examples.

[0019] Figure 1 It is the structure schematic diagram in some examples;

[0020] Figure 2 It is the structure schematic diagram in some examples;

[0021] Figure 3 is a structural schematic diagram of a transfer assembly in some embodiments;

[0022] Figure 4 is a structural schematic diagram of a first conveying mechanism in some embodiments;

[0023] Figure 5 is a structural schematic diagram of a boxing assembly in some embodiments;

[0024] Figure 6 is a structural schematic diagram of a second mechanical hand in some embodiments;

[0025] Figure 7 is a structural schematic diagram of a second conveying mechanism in some embodiments;

[0026] Figure 8 is a structural schematic diagram of a third conveying mechanism in some embodiments.

[0027] Mark No. 1, transfer assembly; 101, first conveying mechanism; 102, first mechanical hand; 103, first linear slide; 104, first cylinder; 105, first suction module; 106, blocking piece; 107, second cylinder; 108, positioning piece; 109, first conveying part; 110, second conveying part; 111, third conveying part; 112, third cylinder; 113, blanking groove; 4, rack; 5, hinged bag; 6, box body; 2, boxing assembly; 201, second conveying mechanism; 202, second mechanical hand; 203, second linear slide; 204, driving assembly; 205, second suction module; 206, motor; 207, moving seat; 208, mounting seat; 209, vacuum chuck; 210, sponge pad; 211, fourth cylinder; 212, side push plate; 213, first rotary cylinder; 214, rotating shaft; 215, limiting plate; 216, second rotary cylinder; 217, sixth cylinder; 218, baffle; 3, third conveying mechanism; 301, limiting groove; 302, synchronous belt; 303, convex strip; 304, fifth cylinder; 305, flat push plate. DETAILED DESCRIPTION

[0028] The following will clearly and completely describe the concept, specific structure, and technical effects of this utility model in conjunction with embodiments and accompanying drawings, so as to fully understand the purpose, features, and effects of this utility model. Obviously, the described embodiments are only a part of the embodiments of this utility model, not all of them. Other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are all within the scope of protection of this utility model. Furthermore, all connections / linkages involved in the patent do not simply refer to direct contact between components, but rather to the ability to form a better connection structure by adding or reducing connecting accessories according to specific implementation conditions. The various technical features in this utility model can be combined interactively without contradicting each other.

[0029] This utility model provides a hinged package 5 packing device for automatically loading hinged packages 5 into a box 6, comprising: a transfer assembly 1, equipped with a first conveying mechanism 101 and a first robotic arm 102, the first conveying mechanism 101 being used to convey the hinged package 5; a packing assembly 2, equipped with a second conveying mechanism 201 and a second robotic arm 202, the second robotic arm 202 being used to convey the box 6; and a third conveying mechanism 3, installed between the first conveying mechanism 101 and the second conveying mechanism 201, equipped with a plurality of limiting grooves 301, the first robotic arm 102 being used to load the hinged package 5 into the limiting grooves 301 of the third conveying mechanism 3, and the second robotic arm 202 being used to transfer the hinged package 5 from the third conveying mechanism 3 into the box 6 of the second conveying mechanism 201.

[0030] The system comprises three components: a transfer assembly 1 for transferring the hinged package 5, a boxing assembly 2 for loading the hinged package 5 into the box 6, and a third conveying mechanism 3 for transferring the hinged package 5 from the transfer assembly 1 to the boxing assembly 2. The first conveying mechanism 101 is a mechanism involving a synchronous belt 302 and rollers. The rollers are connected to a motor 206, and the synchronous belt 302 is mounted on the rollers, driving them. The second conveying mechanism 201 is a powered roller conveyor, a type of continuous industrial conveying equipment primarily used for material transport on horizontal or slightly inclined lines. It drives goods through roller friction and is suitable for flat-bottomed boxes 6, pallets, and other items. It is widely used in logistics sorting, production line connections, and other fields. The powered roller conveyor utilizes existing equipment on the market, consisting of core components including a drive roller, a frame 4, and a drive unit. Drive methods include independent drive and group drive. The third conveying mechanism 3 uses a coordinated drive system involving the synchronous belt 302, rollers, and motor 206.

[0031] In implementation, the first conveying mechanism 101 conveys the packaged hinges to a position close to the third conveying mechanism 3, the first mechanical arm 102 transfers the hinge packs 5 on the first conveying mechanism 101 into the limiting slots 301 of the third conveying mechanism 3, at the same time, the empty box 6 is placed on the second conveying mechanism 201, the second conveying mechanism 201 conveys the empty box 6 to a predetermined position, the third conveying mechanism 3 conveys the hinge packs 5 to a position close to the box 6, the second mechanical arm 202 transfers the hinge packs 5 of the third conveying mechanism 3 into the box 6 of the second conveying mechanism 201, the above steps are repeated until the box 6 is filled with a predetermined number of hinge packs 5, if the box 6 can hold multiple layers of stacked hinge packs 5, each layer can hold four hinge packs 5, and each limiting slot 301 of the third conveying mechanism 3 can hold two hinge packs 5, the first mechanical arm 102 transfers two hinge packs 5 on the first conveying mechanism 101 into one limiting slot 301 at a time, the second mechanical arm 202 transfers a total of four hinge packs 5 in two limiting slots 301 into the box 6 at a time, and a layer of hinge packs 5 is placed in the box 6, and the above steps are repeated until the box 6 is filled with multiple layers of hinge packs 5 to achieve boxing, after the box 6 is filled, the second conveying mechanism 201 transfers the box 6 away, and finally the box 6 is sealed by an external sealing mechanism or manually, the automatic boxing of the hinge packs 5 is completed through the cooperation of the transfer assembly 1, the boxing assembly 2, and the third conveying mechanism 3, which replaces the traditional manual boxing method, improves the boxing efficiency, and reduces the labor cost, and the third conveying mechanism 3 can limit the position of the hinge packs 5 due to the limiting slots 301, so that the hinges maintain the arranged spacing before being loaded into the box 6, and the hinge packs 5 are placed more neatly in the box 6.

[0032] Further, the hinge bag 5 boxing device comprises a rack 4, first openings on the same axis are arranged on both sides of the rack 4, a second conveying mechanism 201 is fixed on the rack 4 through the openings on both sides, the box 6 enters the box 6 from the first opening on one side and moves out from the opening on the other side, a second mechanical arm 202 is arranged above the second conveying mechanism 201, a second opening is further arranged on one side of the rack 4, a first conveying mechanism 101 enters the rack 4 from the second opening, a first mechanical arm 102 is arranged above the first conveying mechanism 101, a third conveying mechanism 3 is arranged in the rack 4 and located between the first conveying mechanism 101 and the second conveying mechanism 201, the first conveying mechanism 101 and the second conveying mechanism 201 enter the rack 4 in parallel, the third conveying mechanism 3 is arranged vertically with the first conveying mechanism 101, and the third conveying mechanism 3 is also arranged vertically with the second conveying mechanism 201, a box 6 blocking assembly is further arranged on the second conveying mechanism 201, the box 6 blocking assembly is arranged outside the first opening and comprises a sixth cylinder 217, a baffle 218 and a sliding rail, the baffle 218 is arranged on the sliding rail, the sixth cylinder 217 is arranged on the rack 4, the sixth cylinder 217 is connected with the baffle 218, and the baffle 218 is used for blocking the box 6.

[0033] In some embodiments, the first mechanical arm 102 comprises a first linear slide 103, a first cylinder 104 and a first suction module 105, the first cylinder 104 is arranged on the first linear slide 103, and the first suction module 105 is connected with the first cylinder 104.

[0034] In implementation, the first linear slide 103 drives the first cylinder 104 to move on the Y axis, the first cylinder 104 drives the first suction module 105 to move on the Z axis, the first linear slide 103 can drive the first suction module 105 to move back and forth between the first conveying mechanism 101 and the third conveying mechanism 3, the first cylinder 104 drives the first suction module 105 to move up and down on the first conveying mechanism 101 to complete material taking, the first cylinder 104 drives the first suction module 105 to move up and down on the third conveying mechanism 3 to complete material placing, and the cooperation of the first linear slide 103, the first cylinder 104 and the first suction module 105 completes the transfer of the hinge bag 5 between the first conveying mechanism 101 and the third conveying mechanism 3.

[0035] Further, the hinge bag 5 boxing device comprises a rack 4, a first linear slide 103 is arranged on the rack 4, a first cylinder 104 is arranged on the first linear slide 103 through a mounting plate, the first suction module 105 comprises a vacuum generator and a vacuum suction cup 209, the mounting plate is provided with a sliding rail, the sliding rail is connected with a mounting block, the vacuum generator is arranged on the mounting block, the vacuum suction cup 209 is arranged on the mounting block, the vacuum generator is connected with the vacuum suction cup 209, and the bottom of the vacuum suction cup 209 is provided with a plurality of bellows suction heads. The number of bellows suction heads can be determined according to the number of hinge bags 5 that need to be suctioned at a time.

[0036] In some embodiments, the second mechanical arm 202 comprises a second linear slide 203, a driving assembly 204, and a second suction module 205, the driving assembly 204 is arranged on the second linear slide 203, and the second cylinder 107 is connected with the second suction module 205.

[0037] In implementation, the second linear slide 203 drives the driving assembly 204 to move on the X-axis, the driving assembly 204 drives the second suction module 205 to move on the Z-axis, the Z-axis driving assembly 204 reciprocates between the third conveying mechanism 3 and the second conveying mechanism 201, and the Z-axis driving assembly 204 drives the second suction module 205 to take materials on the third conveying mechanism 3 and to place materials on the second conveying mechanism 201.

[0038] In some embodiments, the end of the first conveying mechanism 101 is provided with a blocking piece 106, and the two sides of the end of the first conveying mechanism 101 are respectively provided with a first positioning assembly, a second cylinder 107 and a positioning piece 108, and the second cylinder 107 is connected with the positioning piece 108.

[0039] In implementation, the end blocking piece 106 of the first conveying mechanism 101 is used for blocking the hinge bag 5, the first positioning assembly is used for completing positioning of the hinge bag 5 on the first conveying mechanism 101, the second cylinder 107 drives the positioning piece 108 to abut against the hinge bag 5 on the first conveying mechanism 101, so that the hinge bag 5 is positioned at the end of the first conveying mechanism 101, and the hinge bag 5 is convenient for being grabbed by the first mechanical arm 102.

[0040] Further, the blocking piece 106 is in a plate structure, and the positioning piece 108 is also in a plate structure. In some cases, the blocking piece 106 can also be in a block structure, and the positioning piece 108 can also be in a block structure.

[0041] In some embodiments, the first conveying mechanism 101 comprises a first conveying part 109, a second conveying part 110 and a third conveying part 111, the first conveying part 109 is movably connected with the second conveying part 110, the second conveying part 110 is butted with the third conveying part 111, the second conveying part 110 is connected with a third cylinder 112 at the bottom, and the second conveying part 110 is provided with a discharging groove 113 at the bottom of the butting place with the third conveying part 111.

[0042] In implementation, the hinge packs 5 flow through the first conveying part 109, the second conveying part 110 and the third conveying part 111. If the whole boxing work needs to be stopped, the third cylinder 112 can drive the second conveying part 110 to tilt downward, so that a gap is formed between the first conveying part 109 and the second conveying part 110, the remaining hinge packs 5 on the first conveying part 109 flow out of the gap to the discharge chute 113, and the remaining hinge packs 5 are temporarily transferred and stored, and the hinge packs 5 are placed on the first conveying mechanism 101 to continue the boxing work when the boxing work is restarted.

[0043] Further, the first conveying part 109 and the second conveying part 110 are connected by a hinge, the second conveying part 110 can rotate relative to the first conveying part 109, and the third cylinder 112 is used to change the assembly angle between the second conveying part 110 and the first conveying part 109, that is, the second conveying part 110 is tilted to form a gap, facilitating discharging. The first conveying part 109 and the third conveying part 111 are independently driven, that is, the first conveying part 109 includes a motor 206, a roller and a synchronous belt 302, the third conveying part 111 also includes a motor 206, a roller and a synchronous belt 302, and the first conveying part 109 and the third conveying part 111 can independently convey.

[0044] In some embodiments, the driving assembly 204 includes a motor 206, a moving seat 207 and a first rotary cylinder 213. The motor 206 is connected to the moving seat 207 through a belt drive, the first rotary cylinder 213 is arranged at the bottom of the moving seat 207, and the second suction module 205 is arranged at the bottom of the first rotary cylinder 213.

[0045] In implementation, the motor 206 drives the belt to move, the belt drives the moving seat 207, and the moving seat 207 drives the second suction module 205 to move on the Z axis, and the first rotary cylinder 213 is used to drive the second suction module 205 to rotate, so as to facilitate boxing.

[0046] Further, the second linear slide 203 drives the driving assembly 204 to move in the X axis direction, the second linear slide 203 is provided with a mounting plate, the mounting plate is provided with a guide rail, and the moving seat 207 is arranged on the guide rail.

[0047] In some embodiments, the second suction assembly includes a mounting seat 208, a vacuum generator and a vacuum suction cup 209. The vacuum generator and the vacuum suction cup 209 are arranged on the mounting seat 208, and the vacuum suction cup 209 is provided with a sponge pad 210 at the bottom.

[0048] In implementation, the vacuum generator is installed on the mounting seat 208 and connected with the vacuum chuck 209, and a sponge pad 210 is arranged at the bottom of the vacuum chuck 209. Since the hinge package 5 is not regular in shape due to the structure of the hinge, the sponge pad 210 is used to make the suction head contact the hinge package 5 more comprehensively and achieve better adsorption effect. In addition, the sponge pad 210 is soft and not easy to damage the outer package of the hinge.

[0049] Further, the mounting seat 208 is connected with a first rotary cylinder 213.

[0050] In some embodiments, the mounting seat 208 is further provided with two groups of vacuum chucks 209, one group of which is provided with a sponge pad 210, and the other group of which is provided with a bellows chuck.

[0051] In some embodiments, the second conveying mechanism 201 is provided with a second positioning assembly, which includes a side push plate 212 and a fourth cylinder 211 connected with the side push plate 212.

[0052] In implementation, when the box 6 on the second conveying mechanism 201 reaches a predetermined position, the fourth cylinder 211 drives the side push plate 212 to abut against the box 6, so as to adjust the position of the box 6.

[0053] In some embodiments, the boxing mechanism includes a box cover limiting assembly, which includes a second rotary cylinder 216, a rotating shaft 214 and a limiting plate 215. The second rotary cylinder 216 is connected with the rotating shaft 214, and the limiting plate 215 is connected with the rotating shaft 214. The box cover limiting assembly is used to limit the position of the box cover to avoid closing the box opening during boxing.

[0054] In implementation, when the box 6 on the second conveying mechanism 201 reaches a predetermined position, the second rotary cylinder 216 drives the rotating shaft 214, and the limiting plate 215 on the rotating shaft 214 abuts against the box cover to prevent the box cover from falling. When the box 6 is filled with the hinge package 5, the second rotary cylinder 216 drives the rotating shaft 214, and the rotating shaft 214 drives the limiting plate 215, so that the limiting plate 215 no longer abuts against the box cover, and the box 6 is conveyed away on the second conveying mechanism 201.

[0055] Specifically, the box 6 usually has four box covers, and the boxing mechanism includes two box cover limiting assemblies. Each rotating shaft 214 on the box cover limiting assembly is provided with two limiting plates 215, and the limiting plate 215 is L-shaped, that is, there are four limiting plates 215. Adjacent box covers form a right angle structure, and there are four right angle structures. Each right angle has a limiting plate 215, so as to limit the four box covers.

[0056] In some embodiments, the third conveying mechanism 3 comprises a synchronous belt 302, the synchronous belt 302 is provided with equidistantly spaced convex strips 303, the two convex strips 303 form a limiting groove 301, the synchronous belt 302 is provided with an adjusting assembly, the adjusting assembly comprises a fifth cylinder 304 and a flat push plate 305, the fifth cylinder 304 is connected with the push plate.

[0057] In implementation, the equidistantly spaced convex strips 303 are arranged on the synchronous belt 302, the two convex strips 303 form the limiting groove 301, the convex strips 303 on both sides limit the hinge pack 5, the hinge pack 5 is located between the convex strips 303 when transferring on the third conveying mechanism 3, the hinge pack 5 is placed in order on the third conveying mechanism 3, which provides a good placing basis for subsequent boxing, the fifth cylinder 304 drives the flat push plate 305, the flat push plate 305 is in contact with the hinge pack 5, and the position of the hinge pack 5 on the third conveying mechanism 3 is adjusted.

[0058] The above is a specific description of the preferred embodiment of the utility model, but the utility model is not limited to the described embodiments, and those skilled in the art can make various equivalent modifications or replacements without departing from the spirit of the utility model, and these equivalent modifications or replacements are all included in the range defined by the claims of the present application.

Claims

1. A hinged packaging box arrangement, characterized in that The application relates to a hinge packaging box transfer and box loading device. The hinge packaging box transfer and box loading device comprises a transfer assembly, a box loading assembly and a third transfer mechanism. The first mechanical arm comprises a first linear slide, a first cylinder and a first suction module. The second mechanical arm comprises a second linear slide, a driving assembly and a second suction module.

2. The hinged packaging box apparatus according to claim 1, wherein The first transfer mechanism is provided with a blocking piece at the end thereof.

3. The hinged packaging box apparatus according to claim 1, wherein The first transfer mechanism is provided with a first positioning assembly on both sides of the end thereof.

4. The hinged packaging box apparatus of claim 1, wherein The first transfer mechanism comprises a first transfer part, a second transfer part and a third transfer part.

5. The hinged packaging box apparatus of claim 3, wherein, The driving assembly comprises a motor, a moving base and a first rotary cylinder.

6. The hinged packaging box apparatus of claim 1, wherein, The second suction module is arranged at the bottom of the first rotary cylinder.

7. The hinged packaging box arrangement according to claim 6, characterized in that The second suction assembly comprises a mounting base, a vacuum generator and a vacuum suction disc.

8. The hinged packaging box apparatus of claim 6, wherein, The second transfer mechanism is provided with a second positioning assembly.

9. The hinged packaging box apparatus of claim 6, wherein, The box loading mechanism comprises a box cover limiting assembly.

10. The hinged packaging box apparatus of claim 6, wherein, The third transfer mechanism comprises a synchronous belt. The third transfer mechanism is provided with an adjusting assembly. The adjusting assembly comprises a fifth cylinder and a flat push plate.

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