Punching die for photovoltaic support production

By designing a punching die for photovoltaic bracket production with automatic feeding and pre-pressing, the problem of automatic feeding and pre-pressing in the existing technology has been solved, improving the punching efficiency and quality of photovoltaic brackets, and realizing the centralized collection of waste materials.

CN223684280UActive Publication Date: 2025-12-19SUZHOU TIANCHUANG PRECISION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423147871.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-12-19
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

In the existing technology, the punching dies used in the production of photovoltaic brackets cannot achieve automated feeding and pre-pressing operations, which affects the punching efficiency and quality of photovoltaic brackets.

Method used

A punching die for photovoltaic bracket production was designed, comprising a base, support plate, top plate, end plate, support rod, stamping plate, stamping port, feeding component, punching component, pre-clamping component, and feeding component. It realizes automatic feeding and pre-clamping functions for inclined beams and is equipped with a waste collection component to improve punching efficiency and quality.

Benefits of technology

The automatic feeding and pre-tightening functions improve the punching efficiency and quality of photovoltaic brackets and enable centralized collection of waste materials for easy subsequent processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of photovoltaic support production, in particular to a punching die for photovoltaic support production, which is used for punching an oblique beam and comprises a base, a supporting plate vertically fixed on the rear side of one end of the top of the base, a top plate fixed at the top end of the supporting plate, and an end plate vertically fixed at the other end of the top of the base. A supporting rod is fixed to the side, close to the top plate, of the top of the base, a stamping plate is fixed to the top end of the supporting rod, a stamping opening is vertically formed in the center of the stamping plate, and a punching assembly is installed on the top plate through a feeding assembly; the oblique beam punching device has the advantages that the oblique beam punching device has the function of punching an oblique beam of a photovoltaic support, meanwhile, the oblique beam can be pre-pressed before the oblique beam is punched, the stability of the oblique beam in the punching process is effectively improved, and therefore the punching quality of the photovoltaic support is improved, and the production efficiency of the photovoltaic support is improved. And the function of automatic feeding of the oblique beam can be achieved, and therefore the punching efficiency of the photovoltaic support is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to photovoltaic support production field, concretely relates to a punching die for photovoltaic support production. BACKGROUND

[0002] The photovoltaic support usually includes the base, the universal angle, the front and rear stand, the crossbeam, the inclined beam etc., wherein the inclined beam often needs to carry out the multi -hole punching operation through the punching die, to facilitate the installation and the convenient installation through the different hole positions to realize the adjustment photovoltaic support inclination angle.

[0003] The prior art punching die for photovoltaic support production can realize the function of punching the inclined beam, but cannot well carry out the automatic feeding of the inclined beam, influences the punching efficiency of photovoltaic support, and cannot carry out the pre -pressing operation to the inclined beam before the punching of the inclined beam, thereby being not favorable to the punching quality of photovoltaic support, and further improvement is needed.

[0004] Therefore, it is necessary to invent a punching die for photovoltaic support production. UTILITY MODEL CONTENT

[0005] Therefore, the utility model provides a punching die for photovoltaic support production to solve the problems in the background art.

[0006] In order to realize the above-mentioned purpose, the utility model provides the following technical scheme: a punching die for photovoltaic support production is used for the punching processing of the inclined beam, including the base, the vertical fixed support plate of the one end rear side of the base top, the top plate of the top end fixed support plate, the vertical fixed end plate of the other end of the base top, the fixed support rod of the one side of the base top close to the top plate, the fixed stamping plate of the support rod top, the vertical opening of the stamping mouth of the stamping plate center, the punching assembly of the top plate through the feed assembly installation, the fixed pre -pressing assembly of the punching assembly, the feeding assembly for the automatic feeding of the inclined beam of the fixed end plate, the waste collection assembly of the base top still being provided, the waste collection assembly is located the direct below of stamping mouth.

[0007] Preferably, the feed assembly includes the vertical first electric push rod, the first electric push rod bottom end fixed in the top plate top middle, the first electric push rod output shaft vertical penetrates the top plate, and the first electric push rod output shaft bottom end fixed lifting plate.

[0008] Preferably, the punching assembly includes the punching cutter head, the vertical fixed punching cutter head top in the lifting plate bottom middle, the punching cutter head is located the direct above of stamping mouth.

[0009] Preferably, the pre-pressing assembly comprises two vertically arranged cylinders, the two cylinder top ends are symmetrically fixed at the bottom of the lifting plate, the cylinder interiors are vertically provided with reset springs, the reset spring top ends are fixed at the bottom of the lifting plate, the reset spring bottom ends are fixed with sliding blocks, and the sliding block side ends slide in the cylinder inner surface.

[0010] Preferably, the cylinder bottom end center is provided with a limiting hole, the sliding block bottom end is vertically fixed with a limiting rod, the limiting rod bottom end vertically penetrates the limiting hole, and the limiting rod surface is attached to the limiting hole wall, and the limiting rod bottom end is fixed with a pressing plate.

[0011] Preferably, the feeding assembly comprises a second electric push rod arranged transversely, the second electric push rod is fixed at the side end of the end plate, the second electric push rod output shaft penetrates the end plate, and the second electric push rod output shaft end is fixed with a C-shaped plate.

[0012] Preferably, the C-shaped plate top end is vertically fixed with a third electric push rod, the third electric push rod output shaft bottom end vertically penetrates the C-shaped plate top end, and the third electric push rod output shaft bottom end is fixed with a clamping plate.

[0013] Preferably, the waste collecting assembly comprises a waste collecting box, the waste collecting box bottom is placed on the top of the base, and the waste collecting box is located directly below the punching port.

[0014] The utility model discloses the beneficial effects are:

[0015] 1. Through the cooperation of the base, the supporting plate, the top plate, the end plate, the supporting rod, the punching plate, the punching port, the feeding assembly, the punching assembly, the pre-pressing assembly and the feeding assembly, the inclined beam of the photovoltaic support can be punched and machined, and the inclined beam can be pre-pressed before punching and machining, the stability of the inclined beam during punching and machining is effectively improved, the punching quality of the photovoltaic support is improved, and the inclined beam can be automatically fed, so that the punching efficiency of the photovoltaic support is improved.

[0016] 2. The waste collecting assembly can collect the waste generated during the punching and machining of the inclined beam, and is convenient to use. DRAWINGS

[0017] Figure 1 The utility model provides the structure section view for the utility model;

[0018] Figure 2 The utility model provides the structure section view for the utility model; Figure 1 The utility model provides the structure section view for the utility model;

[0019] Figure 3 The utility model provides the structure section view for the utility model;

[0020] Figure 4 The use effect diagram is provided.

[0021] In the figure: 1, inclined beam; 2, base; 3, support plate; 4, top plate; 5, end plate; 6, support rod; 7, stamping plate; 8, stamping port; 9, first electric push rod; 10, lifting plate; 11, punching tool bit; 12, cylinder; 13, return spring; 14, sliding block; 15, limiting hole; 16, limiting rod; 17, pressing plate; 18, second electric push rod; 19, C-shaped plate; 20, third electric push rod; 21, clamping plate; 22, waste collection box. DETAILED DESCRIPTION

[0022] The preferred embodiments of the utility model are described below in combination with the drawings, and it should be understood that the preferred embodiments described herein are only used to illustrate and explain the utility model, and are not used to limit the utility model.

[0023] Please refer to the attached Figures 1-4 The punching die for photovoltaic support production is used for punching processing of the inclined beam 1, comprising a base 2, a support plate 3 is vertically fixed at one end of the top of the base 2, a top plate 4 is fixed at the top end of the support plate 3, an end plate 5 is vertically fixed at the other end of the top of the base 2, a support rod 6 is fixed at the side of the top of the base 2 close to the top plate 4, a stamping plate 7 is fixed at the top end of the support rod 6, a stamping port 8 is vertically arranged at the center of the stamping plate 7, a punching assembly is installed on the top plate 4 through a feeding assembly, a pre-pressing assembly is fixed on the punching assembly, a feeding assembly for automatic feeding of the inclined beam 1 is fixed on the end plate 5, and a waste collecting assembly is further arranged on the top of the base 2 and located directly below the stamping port 8.

[0024] The feeding assembly comprises a first electric push rod 9 arranged vertically, the first electric push rod 9 is fixed at the middle of the top of the top plate 4 at the bottom end, the output shaft of the first electric push rod 9 vertically penetrates the top plate 4, and the bottom end of the output shaft of the first electric push rod 9 is fixed with a lifting plate 10, specifically, when the first electric push rod 9 operates, the lifting plate 10 can be driven to move up and down.

[0025] The punching assembly comprises a punching tool bit 11, the top end of the punching tool bit 11 is vertically fixed at the middle of the bottom of the lifting plate 10, and the punching tool bit 11 is located directly above the stamping port 8, specifically, when the first electric push rod 9 drives the lifting plate 10 to move up and down, the punching tool bit 11 can be driven to move up and down synchronously, that is, the feeding of the punching tool bit 11 can be controlled, when the punching tool bit 11 moves down and feeds, the punching work on the inclined beam 1 can be carried out (as shown in the figure); Figure 4

[0026] ​The pre-pressing assembly comprises two vertically arranged barrels 12, the two barrels 12 are symmetrically fixed at the two side ends of the bottom of the lifting plate 10, the inside of each barrel 12 is vertically provided with a reset spring 13, the top end of the reset spring 13 is fixed at the bottom of the lifting plate 10, the bottom end of the reset spring 13 is fixed with a sliding block 14, the side end of the sliding block 14 slides in the inner surface of the barrel 12, the bottom end of the barrel 12 is provided with a limiting hole 15 in the center, the bottom end of the sliding block 14 is vertically fixed with a limiting rod 16, the bottom end of the limiting rod 16 vertically penetrates the limiting hole 15, and the surface of the limiting rod 16 is attached to the hole wall of the limiting hole 15, and the bottom end of the limiting rod 16 is fixed with a pressing plate 17, specifically, under the combined limiting action of the limiting hole 15 and the limiting rod 16, the sliding block 14 can stably slide up and down in the barrel 12, that is, the pressing plate 17 can stably move up and down, then when the first electric push rod 9 operates to drive the punching tool bit 11 to move downward to punch the inclined beam 1, the pressing plate 17 will abut against the surface of the inclined beam 1, then with the continuous downward movement of the punching tool bit 11, the pressing plate 17 is blocked by the inclined beam 1, and will drive the sliding block 14 to relatively move upward through the limiting rod 16, so as to compress the reset spring 13, so that the reset spring 13 elastically deforms to generate an elastic force, under the action of the elastic force, the pressing plate 17 can pre-press the inclined beam 3, that is, the punching die can not only punch the inclined beam 1 of the photovoltaic support, but also can pre-press the inclined beam 1 before punching the inclined beam 1, which effectively improves the stability of the inclined beam 1 in the punching process, thereby facilitating the punching quality of the photovoltaic support;

[0027] The feeding assembly comprises a second electric push rod 18 arranged transversely, the second electric push rod 18 is fixed at the side end of the end plate 5, the output shaft of the second electric push rod 18 penetrates the end plate 5, and the end of the output shaft of the second electric push rod 18 is fixed with a C-shaped plate 19, the top end of the C-shaped plate 19 is vertically fixed with a third electric push rod 20, the bottom end of the output shaft of the third electric push rod 20 vertically penetrates the top end of the C-shaped plate 19, and the bottom end of the output shaft of the third electric push rod 20 is fixed with a clamping plate 21, specifically, when the third electric push rod 20 operates, it can drive the clamping plate 21 to move downward, so as to clamp and fix the end of the inclined beam 1 (as shown in Figure 4 ), then when the second electric push rod 18 operates, it can automatically move the clamped and fixed inclined beam 1 for feeding, thereby facilitating the punching efficiency of the photovoltaic support;

[0028] The waste collecting assembly comprises a waste collecting box 22, the bottom of the waste collecting box 22 is placed on the top of the base 2, and the waste collecting box 22 is located directly below the punching port 8, specifically, during the punching process of the inclined beam 1, the waste punched off by the punching tool bit 11 can be concentrated and dropped through the punching port 8 to the waste collecting box 22 for concentrated collection, which is convenient for subsequent waste treatment.

[0029] It needs to be explained that the utility model discloses a main control ware and 220V mains electric connection with the outside, and the main control ware can be the prior art equipment of computer and so on Control.

[0030] The use process of the utility model is as follows: the operating personnel first place the inclined beam 1 end of the photovoltaic support required to be punched to the inside of the C-shaped plate 19, then start the third electric push rod 20 operation, control the pressing plate 21 to move down and clamp and fix the inclined beam 1, then through the operation of the second electric push rod 18, control the automatic movement of the clamped and fixed inclined beam 1 and feed, thereby being favorable for the punching efficiency of the photovoltaic support, when the inclined beam 1 is fed to the punching plate 7, the operating personnel control the first electric push rod 9 operation, that is, control the punching cutter head 11 to move down and feed, thereby can carry out the punching operation to the inclined beam 1, and when the first electric push rod 9 operation drives the punching cutter head 11 to move down and punch the inclined beam 1, the pressing plate 17 will abut on the surface of the inclined beam 1, then with the continuous movement of the punching cutter head 11, the pressing plate 17 is blocked by the inclined beam 1, will drive the sliding block 14 to move up relatively through the limiting rod 16, thereby compressing the reset spring 13, so that the reset spring 13 occurs elastic deformation and generates elastic force, under the action of the elastic force, the pressing plate 17 can carry out the pre-pressing operation to the inclined beam 3, effectively improve the stability of the inclined beam 1 in the punching process, thereby being favorable for the punching quality of the photovoltaic support, the waste material punched by the punching cutter head 11 can be concentrated and dropped to the waste material collecting box 22 and concentrated and collected in the punching process of the inclined beam 1, convenient for subsequent waste material processing.

[0031] The above is only the preferred embodiment of the utility model, and any skilled person in the art can modify the technical scheme described above or modify it into an equivalent technical scheme. Therefore, any simple modification or equivalent replacement according to the technical scheme of the utility model is within the scope of protection required by the utility model.

Claims

1. A punching die for manufacturing photovoltaic brackets, used for punching holes in inclined beams (1), comprising a base (2), a support plate (3) vertically fixed to the rear side of one top end of the base (2), a top plate (4) fixed to the top of the support plate (3), and an end plate (5) vertically fixed to the other top end of the base (2), characterized in that: The base (2) top near one side of the top plate (4) is fixed with support rod (6), the support rod (6) top end is fixed with punch plate (7), the punch plate (7) center vertical opening is provided with punch mouth (8), the top plate (4) is installed on the punch assembly through the feeding assembly, the punch assembly is fixed with pre-pressing assembly, the end plate (5) is fixed with the feeding assembly for the automatic feeding of inclined beam (1), the base (2) top is also provided with waste collecting assembly, the waste collecting assembly is located directly below the punch mouth (8).

2. A punching die for photovoltaic support production according to claim 1, characterized in that: The feeding assembly includes a vertically arranged first electric push rod (9), the first electric push rod (9) bottom end is fixed in the top plate (4) top middle, the first electric push rod (9) output shaft vertically penetrates the top plate (4), and the first electric push rod (9) output shaft bottom end is fixed with lifting plate (10).

3. The punching die for photovoltaic support production according to claim 2, characterized in that: The punch assembly includes a punch head (11), the punch head (11) top end is vertically fixed in the middle of the bottom of the lifting plate (10), and the punch head (11) is located directly above the punch mouth (8).

4. The punching die for photovoltaic support production according to claim 3, characterized in that: The pre-pressing assembly includes two vertically arranged cylinders (12), two the cylinder (12) top end is fixed on both sides of the bottom of the lifting plate (10), the cylinder (12) is vertically provided with reset spring (13) inside, the reset spring (13) top end is fixed in the bottom of the lifting plate (10), the reset spring (13) bottom end is fixed with sliding block (14), and the sliding block (14) side end slides in the inner surface of the cylinder (12).

5. The punching die for photovoltaic support production according to claim 4, characterized in that: The cylinder (12) bottom end center is provided with a limiting hole (15), the sliding block (14) bottom end is vertically fixed with a limiting rod (16), the limiting rod (16) bottom end vertically penetrates the limiting hole (15), and the limiting rod (16) surface is fitted with the limiting hole (15) hole wall, the limiting rod (16) bottom end is fixed with the pressing plate (17).

6. The punching die for photovoltaic support production according to claim 1, characterized in that: The feeding assembly includes a transversely arranged second electric push rod (18), the second electric push rod (18) is fixed on the side end of the end plate (5), the second electric push rod (18) output shaft penetrates the end plate (5), and the second electric push rod (18) output shaft end is fixed with C type plate (19).

7. The punching die for photovoltaic support production according to claim 6, characterized in that: The C type plate (19) top end is vertically fixed with third electric push rod (20), the third electric push rod (20) output shaft bottom end vertically penetrates the C type plate (19) top end, and the third electric push rod (20) output shaft bottom end is fixed with clamping plate (21).

8. The punching die for photovoltaic support production according to claim 1, characterized in that: The waste collecting assembly includes a waste collecting box (22), the waste collecting box (22) bottom is placed on the top of the base (2), and the waste collecting box (22) is located directly below the punch mouth (8).