Grabbing system for wave plate and shower platform
By designing a gripping system with clamping, vacuum adsorption, and anti-drop mechanisms, the problem of efficient and low-damage installation of corrugated panels and shower platforms was solved, achieving automated gripping and installation and improving installation accuracy and efficiency.
Patent Information
- Application Number
- CN202423038424.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-12-09
AI Technical Summary
Existing technologies make it difficult to install corrugated panels and shower platforms efficiently and with minimal damage. Manual handling and simple mechanical tools cannot meet the requirements of high precision and efficiency, and are prone to causing damage to the panels and installation quality problems.
Design a gripping system that includes a clamping mechanism, a vacuum adsorption mechanism, and an anti-drop mechanism. Through the adaptive adjustment of the grippers and the synergistic effect of the vacuum adsorption and anti-drop mechanism, the system can achieve automated gripping and installation of corrugated panels and shower platforms.
It enables efficient and low-damage gripping and installation of corrugated panels and shower platforms, improving installation accuracy and efficiency, and avoiding product damage and safety hazards.
Smart Images

Figure CN223685440U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of building decoration, specifically relates to a system for wave board and shower platform. BACKGROUND
[0002] With the continuous improvement of people's living standards, the quality and personalization requirements of building decoration are increasing. The building decoration industry has shown rapid development in recent years, not only in the residential field, but also in the decoration of commercial buildings, public facilities and other places, which are increasingly sophisticated and diversified. Among them, the bathroom as an important functional area in the building space, its decoration beauty and practicality are concerned.
[0003] First, the wave board is widely used in bathroom decoration, such as wall surface, partition and other parts, because of its unique shape and decoration effect. It can add unique artistic atmosphere to the bathroom space and break the monotony of traditional flat board. Compared with traditional flat board, wave board needs more precise mold and process control in the production and processing process to ensure the consistency of its wave shape and dimensional accuracy. During installation, due to its special shape, the skill and experience of the installer are required, and the installation efficiency is relatively low.
[0004] Second, the shower platform, as an important part of the bathroom shower area, plays a role in waterproofing, drainage and space division. The shower platform is usually made of stone, artificial stone or special waterproof board, which has a certain weight and volume. When installing, it needs to be placed accurately at the predetermined position and well connected with the surrounding wall, floor drain and other components to ensure smooth drainage and no water leakage. Traditional shower platform installation mainly relies on manual carrying and manual adjustment of position, which is labor-intensive and difficult to ensure installation accuracy, especially in large commercial bathrooms or batch residential decoration projects, manual installation is inefficient, which becomes an important factor restricting the progress of the project.
[0005] However, during the carrying of the wave board, due to its irregular shape and possible fragility, manual carrying is easy to cause damage to the board, such as corner knocking, surface scratching, etc., affecting the appearance and performance of the product. At the same time, the efficiency of manual carrying is low, which is difficult to meet the time limit of large-scale decoration projects. For the shower platform, manual carrying and installation not only have high labor intensity, but also are difficult to accurately control the levelness of the platform and the distance between the platform and the surrounding components when placing the platform, which may cause installation quality problems, such as platform inclination, uneven gap with the wall, etc., which may cause subsequent safety hazards such as water leakage.
[0006] Although there are some simple mechanical auxiliary tools in the market, such as simple suction plate material carriers and the like, the stability of the grabbing is poor for the special-shaped object of the wave plate. The suction plate may not completely fit the wave surface, and the plate may easily slip during the carrying process. For shower floors, simple mechanical tools can only achieve simple lifting function, and cannot accurately adjust the position and control the angle during installation, still requiring a large amount of manual intervention to complete the final installation positioning.
[0007] In summary, with the development of the building decoration industry, especially the wide application of wave plates and shower floors in bathroom decoration, the existing manual carrying and simple mechanical auxiliary installation method has been difficult to meet the installation requirements of high efficiency, high precision and low damage. Therefore, it is of great practical significance to develop an automatic grabbing system for wave plates and shower floors specially for wave plates and shower floors. Content of the utility model
[0008] In view of the shortcomings of the prior art, the utility model provides a grabbing system for wave plates and shower floors, which can realize efficient, accurate and low-damage grabbing and installation of wave plates and shower floors.
[0009] The technical scheme of the utility model is as follows:
[0010] A grabbing system for wave plates and shower floors, comprising a control mechanism, a mechanical hand, and a moving device rotatably connected with the mechanical hand, wherein the control mechanism is electrically connected with the mechanical hand and the moving device, and the moving device comprises at least two groups of clamping mechanisms, at least two groups of vacuum suction mechanisms and at least two groups of anti-falling mechanisms.
[0011] Preferably, the moving device comprises a connecting seat, a connecting piece and a support, the connecting piece is arranged on the connecting seat, the top end of the connecting piece is provided with a connecting disc, the connecting disc is rotatably connected with the output end of the mechanical hand, the connecting seat is fixedly connected with the support, and at least two groups of clamping mechanisms, two groups of vacuum suction mechanisms and two groups of anti-falling mechanisms are arranged on the support.
[0012] Preferably, the support comprises a first support frame, a second support frame and an even number of support columns, the first support frame and the second support frame are symmetrically arranged on the two sides of the connecting seat, the even number of support columns are evenly distributed on the first support frame and the second support frame, and one group of clamping mechanisms is arranged on two symmetrical support columns arranged with the transverse center line of the support as the axis of symmetry.
[0013] Preferably, the clamping mechanism comprises a first clamping jaw, a second clamping jaw and a clamping jaw cylinder, the first clamping jaw and the second clamping jaw are fixed on two support columns respectively, and the first clamping jaw and the second clamping jaw are fixedly connected with clamping jaw cylinders respectively.
[0014] Preferably, the anti-falling mechanism comprises a first anti-falling assembly and a second anti-falling assembly, and an anti-falling cylinder, the first anti-falling assembly and the second anti-falling assembly are respectively fixed on two symmetrical support columns with the transverse center line of the support as the axis of symmetry, the first anti-falling assembly and the second anti-falling assembly are respectively fixedly connected with the anti-falling cylinder, the first clamping jaw and the first anti-falling assembly are respectively fixed on both sides of one support column, and the second clamping jaw and the second anti-falling assembly are respectively fixed on both sides of the other support column.
[0015] Preferably, the vacuum adsorption mechanism is arranged between the first anti-falling assembly and the second anti-falling assembly, a plurality of support rods are arranged on the first support frame and the second support frame, a fixing piece is connected below each support rod, the lower end of the fixing piece is fixedly connected with a vacuum chuck of the vacuum adsorption mechanism, and the height of the vacuum chuck is higher than the height of the clamping mechanism by a thickness of a product to be blasted.
[0016] Preferably, the clamping mechanism, the vacuum adsorption mechanism and the anti-falling mechanism each have four groups.
[0017] Preferably, the four groups of clamping mechanisms, the four groups of vacuum adsorption mechanisms and the four groups of anti-falling mechanisms are respectively arranged on the first support frame and the second support frame in a symmetrical manner with the longitudinal center line of the connecting seat as the axis of symmetry.
[0018] Compared with the prior art, the utility model has the following advantages:
[0019] (1) Since the wave plate and the shower floor usually have irregular shapes and surfaces, the clamping system for the wave plate and the shower floor provided by the utility model can be adjusted according to the specific shape of the product through the adjustable clamping jaw and other components of the two groups of clamping mechanisms. For the wave plate, the clamping jaw can fit the undulating surface of the plate, find the appropriate force point for clamping, and ensure that the plate will not slip due to shaking during the transfer process. For the shower floor, which is relatively large and may have different shaped edges, the clamping mechanism can clamp the relatively stable parts, such as the edges or support structure parts of the floor, to achieve reliable clamping.
[0020] Moreover, the surface of the wave plate may be relatively smooth, and the clamping mechanism alone may not be able to provide sufficient fixing force. The vacuum adsorption mechanism forms a vacuum environment when it comes into contact with the surface of the plate, and uses atmospheric pressure to tightly adsorb the plate on the adsorption surface, further enhancing the fixing effect of the wave plate, making it more stable during the clamping and transfer process. For the shower floor, if its surface has a smooth decorative surface, etc., the vacuum adsorption can also assist the clamping mechanism to prevent the floor from shifting during the movement.
[0021] And in the process of grabbing and transferring the wave plate and the shower platform, due to the irregular shape, uneven weight distribution and other factors, there is a certain risk of falling. The anti-falling mechanism can work at the same time as the clamping mechanism and the vacuum suction mechanism, and can provide additional protection. For example, when the clamping mechanism is loose for a moment or the vacuum suction fails due to unexpected circumstances, the anti-falling mechanism can be quickly started to prevent the wave plate or the shower platform from falling by setting the blocking part, effectively protecting the product and avoiding damage and production interruption caused by falling.
[0022] (2) The grabbing system for the wave plate and the shower platform provided by the utility model can realize automatic grabbing of the wave plate and the shower platform through the cooperation of the clamping mechanism, the vacuum suction and the anti-falling mechanism, and meets the production requirement. DRAWINGS
[0023] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained according to these drawings without creative labor.
[0024] Fig. 1 It is a top view of the utility model;
[0025] Fig. 2 It is a structural schematic view of the moving device in the utility model.
[0026] Drawing mark: 11, manipulator; 111, output end; 12, moving device; 121, connecting seat; 1221, connecting disc; 122, connecting piece; 1231, first support frame; 12311, first end of first support frame; 1232, second support frame; 12321, first end of second support frame; 1233, support column; 1234, support rod; 1235, fixing piece; 124, clamping mechanism; 1241, first clamping jaw; 1243, clamping jaw cylinder; 125, anti-falling mechanism; 1251, first anti-falling assembly; 1252, second anti-falling assembly; 1253, anti-falling cylinder; 126, vacuum suction mechanism; 1261, vacuum chuck. DETAILED DESCRIPTION
[0027] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described, obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by the ordinary skilled in the art without creative labor are within the scope of protection of the present application.
[0028] In the description of the present application, it should be noted that the orientations or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", "third", "fourth", etc. are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0029] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected, it can be mechanically connected, or it can be electrically connected, it can be directly connected, or indirectly connected through an intermediate medium, it can be the communication between two elements. For the ordinary skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0030] Referring to Figs. 1-2 The embodiment provides a kind of for wave board and shower platform's grabbing system, including control mechanism (not shown in figure), manipulator 11, with the rotation connection of manipulator 11 Mobile device 12, the control mechanism and manipulator 11 And mobile device 12 are electrically connected, mobile device 12 Including at least two groups of clamping mechanism 124, at least two groups of vacuum adsorption mechanism 126 And at least two groups of anti-falling mechanism 125.
[0031] The grabbing system for wave board and shower platform provided by the present application can realize automatic grabbing of the product (wave board or shower platform) by the cooperation of the clamping mechanism 124, the vacuum adsorption mechanism 126 and the anti-falling mechanism 125, and meet the production demand.
[0032] Specifically, the mobile device 12 comprises a connecting seat 121, a connecting piece 122 and a support, the connecting piece 122 is arranged on the connecting seat 121, a connecting disc 1221 is arranged on the top end of the connecting piece 122, the connecting disc 1221 is rotationally connected with the mechanical hand 11, so that the mechanical hand 11 can drive the mobile device 12 to rotate, which enables the mobile device 12 to rotate within a suitable angle range, so as to realize flexible position adjustment and posture adjustment in the grabbing process. The connecting seat 121 is connected with the support, and the support is provided with at least two groups of clamping mechanisms 124, two groups of vacuum suction mechanisms 126 and two groups of anti-falling mechanisms 125. In the embodiment, there are four groups of clamping mechanisms 124, four groups of vacuum suction mechanisms 126 and four groups of anti-falling mechanisms 125, the four groups of clamping mechanisms 124 are symmetrically arranged on the first support frame 1231 and the second support frame 1232 with the longitudinal center line of the connecting seat 121 as the axis of symmetry, the four groups of vacuum suction mechanisms 126 and the four groups of anti-falling mechanisms 125 are symmetrically arranged on the first support frame 1231 and the second support frame 1232 with the longitudinal center line of the connecting seat as the axis of symmetry, and the four groups of anti-falling mechanisms 125 are symmetrically arranged on the first support frame 1231 and the second support frame 1232 with the longitudinal center line of the connecting seat as the axis of symmetry.
[0033] Specifically, the support comprises a first support frame 1231, a second support frame 1232 and an even number of support columns 1233, in the embodiment, there are eight support columns 1233, the first support frame 1231 and the second support frame 1232 are symmetrically arranged on the two sides of the connecting seat 121, and the eight support columns 1233 are uniformly distributed on the first support frame 1231 and the second support frame 1232. A group of clamping mechanisms 124 are arranged on two symmetrical support columns arranged with the transverse center line of the support as the axis of symmetry.
[0034] Specifically, four support columns 1233 are perpendicularly connected to the outer edges of the two sides of the first support frame 1231, four support columns 1233 are perpendicularly connected to the outer edges of the two sides of the second support frame 1232, a group of clamping mechanisms 124 are fixed on the two support columns 1233 close to the first end 12311 of the first support frame 1231, a group of clamping mechanisms 124 are fixed on the two support columns 1233 close to the second end of the first support frame 1231, a group of clamping mechanisms 124 are fixed on the two support columns 1233 close to the first end 12321 of the second support frame 1232, and a group of clamping mechanisms 124 are fixed on the two support columns 1233 close to the second end of the second support frame 1232.
[0035] Specifically, each set of clamping mechanism 124 includes a first clamping jaw 1241, a second clamping jaw (not labeled in the figure), and a clamping jaw cylinder 1243, the first clamping jaw 1241 and the second clamping jaw are respectively arranged on the two support columns 1233, and the first clamping jaw 1241 and the second clamping jaw are respectively connected with the clamping jaw cylinder 1243, so that the clamping jaw cylinder 1243 is started, and the first clamping jaw 1241 and the second clamping jaw can be close or far away, and when the first clamping jaw 1241 and the second clamping jaw of multiple sets of clamping mechanism 124 are close, the product can be clamped.
[0036] Specifically, each set of anti-falling mechanism 125 includes a first anti-falling assembly 1251 and a second anti-falling assembly 1252 and an anti-falling cylinder 1253, the first anti-falling assembly 1251 and the second anti-falling assembly 1252 are respectively fixedly arranged on the two support columns 1233, and the first anti-falling assembly 1251 and the second anti-falling assembly 1252 are respectively fixedly connected with the anti-falling cylinder 1253, so that the anti-falling cylinder 1253 can drive the first anti-falling assembly 1251 and the second anti-falling assembly 1252 to move up and down, the first clamping jaw 1241 and the first anti-falling assembly 1251 are respectively fixed on both sides of one support column 1233, and the second clamping jaw and the second anti-falling assembly 1252 are respectively fixed on both sides of the other support column 1233.
[0037] Specifically, the vacuum suction mechanism 126 is arranged between the first anti-falling assembly 1251 and the second anti-falling assembly 1252, and a plurality of support rods 1234 are arranged on the first support frame 1231 and the second support frame 1232, and there are a total of four in the embodiment, and a connecting piece 1235 is connected below each support rod 1234, and the lower end of the connecting piece 1235 is fixedly connected with a vacuum suction disc 1261 of the vacuum suction mechanism 126, and the height of the vacuum suction disc 1261 is higher than the height of the clamping mechanism 124 by the thickness of one product, so that after the clamping mechanism 124 clamps the product, the vacuum suction mechanism 126 is started, and the vacuum suction disc 1261 can suck the product to ensure that the product will not fall off.
[0038] In the embodiment, the clamping mechanism 124 can be adjusted according to the specific shape of the product through the adjustable clamping jaw part. For a wave-shaped plate, the clamping jaw can fit the undulating surface of the plate, find the appropriate force point to clamp, and ensure that the plate will not slip due to shaking during the transfer process. For a shower floor with a larger size and possibly different shaped edges, the clamping mechanism can clamp the relatively stable part, such as the edge or support structure part of the floor, to achieve reliable grabbing.
[0039] And the surface of the wave plate may be smooth, and the clamping mechanism 124 may not be able to provide sufficient fixing force. The vacuum suction mechanism 126 forms a vacuum environment when in contact with the surface of the plate, and uses atmospheric pressure to tightly suck the plate onto the suction surface, further enhancing the fixing effect of the wave plate, making it more stable during grabbing and transferring. For shower floors, if the surface has a smooth decorative surface, etc., vacuum suction can also assist the clamping mechanism to prevent displacement of the floor during movement.
[0040] During the process of grabbing and transferring the wave plate and the shower floor, due to their irregular shape, uneven weight distribution and other factors, there is a certain risk of falling. The anti-falling mechanism 125 can work at the same time as the clamping mechanism 124 and the vacuum suction mechanism 126, providing additional protection. For example, when the clamping mechanism is momentarily loose or the vacuum suction fails due to unexpected circumstances, the anti-falling mechanism 125 can quickly activate to prevent the wave plate or shower floor from falling, effectively protecting the product and avoiding damage and production interruption caused by falling.
[0041] When working, the moving device 12 starts to run, the clamping mechanism 124 starts to clamp the product, after clamping the product, the vacuum chuck 1261 starts to suck the product, the robot hand 11 slowly lifts to a certain height, the anti-falling mechanism 125 starts to prevent the product from falling, the robot hand 11 rotates to rotate the product to above a specific station, the robot hand 11 slowly descends, and then places the product on the specific station, completing an automatic grabbing work.
[0042] The above only describes the preferred embodiments of the present application, and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A gripping system for wave panels and shower floors, comprising a control mechanism, a robot (11), a movement device (12) connected in rotation to the robot (11), said control mechanism being electrically connected to the robot (11) and to the movement device (12), characterized in that, The mobile device (12) comprises at least two sets of clamping mechanisms (124), at least two sets of vacuum suction mechanisms (126) and at least two sets of anti-falling mechanisms (125).
2. A gripping system for wave panels and shower floors according to claim 1, characterized in that, The mobile device (12) comprises a connecting seat (121), a connecting piece (122) and a support, the connecting piece (122) is arranged on the connecting seat (121), the top end of the connecting piece (122) is provided with a connecting disc (1221), the connecting disc (1221) is rotatably connected with the output end (111) of the mechanical arm (11), the connecting seat (121) is fixedly connected with the support, and the support is provided with at least two sets of clamping mechanisms (124), two sets of vacuum suction mechanisms (126) and two sets of anti-falling mechanisms (125).
3. A gripping system for wave panels and shower floors according to claim 2, characterized in that, The support comprises a first support frame (1231), a second support frame (1232) and an even number of support columns (1233), the first support frame (1231) and the second support frame (1232) are symmetrically arranged on the two sides of the connecting seat (121), and the even number of support columns (1233) are uniformly distributed on the first support frame (1231) and the second support frame (1232); two support columns (1233) symmetrically arranged with the transverse center line of the support as the axis are provided with a set of clamping mechanisms (124).
4. A gripping system for wave panels and shower floors according to claim 3, characterized in that, The clamping mechanism (124) comprises a first clamping jaw (1241), a second clamping jaw and a clamping jaw air cylinder (1243), the first clamping jaw (1241) and the second clamping jaw are arranged on the two support columns (1233) respectively, and the first clamping jaw (1241) and the second clamping jaw are fixedly connected with the clamping jaw air cylinder (1243) respectively.
5. A gripping system for wave panels and shower floors according to claim 4, characterized in that, The anti-falling mechanism (125) comprises a first anti-falling assembly (1251), a second anti-falling assembly (1252) and an anti-falling air cylinder (1253), the first anti-falling assembly (1251) and the second anti-falling assembly (1252) are fixed on the two support columns (1233) symmetrically arranged with the transverse center line of the support as the axis respectively, the first anti-falling assembly (1251) and the second anti-falling assembly (1252) are fixedly connected with the anti-falling air cylinder (1253) respectively, and the first clamping jaw (1241) and the first anti-falling assembly (1251) are fixed on the two sides of one support column (1233) respectively, and the second clamping jaw (1242) and the second anti-falling assembly (1252) are fixed on the two sides of the other support column (1233) respectively.
6. A gripping system for wave panels and shower floors according to claim 5, characterized in that, The vacuum suction mechanism (126) is arranged between the first anti-falling assembly (1251) and the second anti-falling assembly (1252), and comprises a vacuum suction disc (1261).
7. A gripping system for wave panels and shower floors according to claim 6, characterized in that, The clamping mechanism (124), the vacuum adsorption mechanism (126) and the anti-falling mechanism (125) are all four groups.
8. A gripping system for wave panels and shower floors according to claim 7, characterized in that, The four groups of clamping mechanisms (124), the four groups of vacuum adsorption mechanisms (126) and the four groups of anti-falling mechanisms (125) are symmetrically arranged on the first support frame (1231) and the second support frame (1232) with the longitudinal center line of the connecting seat as the symmetric axis.