Inclined zipper feed inlet dust collection device
By installing an adjustable baffle plate and filter cloth between the feed inlet and the hopper of the inclined zipper machine, the problem of clinker leakage is solved, achieving better environmental protection and conveying stability.
Patent Information
- Application Number
- CN202520042450.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-09
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-01-09
AI Technical Summary
In the cement production process, there is a material leakage problem between the clinker feed inlet and the hopper of the inclined chain conveyor, resulting in a poor on-site environment in the chain conveyor pit.
A dust collection device for a slanted zipper feed inlet was designed, including a baffle plate and a filter cloth. The baffle plate is adjustablely connected to the side wall of the hopper, and the filter cloth intercepts the leakage of clinker.
It effectively reduces clinker leakage, improves the environment of the zipper machine pit, and ensures the stability and safety of the conveying process.
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Figure CN223687700U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the field of clinker conveying technology, and specifically relates to a dust collecting device for an oblique cable-stayed chain feeding port. BACKGROUND
[0002] In the cement production process, after raw materials are crushed, homogenized and pre-decomposed, the materials are transferred into a rotary kiln for calcination, and after the clinker is calcined, the high-temperature clinker discharged from the rotary kiln is cooled by a grate cooler and then discharged into a pit cable-stayed chain machine, which is then conveyed to a downstream storage warehouse by the pit cable-stayed chain machine.
[0003] When the cable-stayed chain machine conveys the clinker, the clinker cooled by the grate cooler is conveyed into the clinker hopper of the cable-stayed chain machine through the clinker feeding port of the cable-stayed chain machine, but in order to ensure the safe operation of the cable-stayed chain machine, a minimum safety gap of 150mm is provided between the clinker feeding port and the clinker hopper of the cable-stayed chain machine, which makes the leakage problem at the connection between the clinker feeding port and the clinker hopper of the cable-stayed chain machine a major difficulty in the comprehensive management of the site, resulting in poor site environment of the cable-stayed chain machine pit.
[0004] The information disclosed in this BACKGROUND section is only for the purpose of increasing the understanding of the background of the present utility model and should not be regarded as an acknowledgment or any form of suggestion that it forms prior art of this utility model that is publicly known. SUMMARY
[0005] The utility model aims to provide a dust collecting device for an oblique cable-stayed chain feeding port, which can solve the leakage problem between the clinker feeding port and the clinker hopper of the cable-stayed chain machine.
[0006] To achieve the above-mentioned purpose, the technical scheme provided by an embodiment of the utility model is as follows:
[0007] A dust collecting device for an oblique cable-stayed chain feeding port, comprising:
[0008] The oblique cable-stayed chain body comprises a feeding port and a hopper, the feeding port is arranged directly above the hopper, the clinker cooled in the grate cooler is conveyed into the feeding port, and then conveyed into the hopper through the feeding port for conveying by the cable-stayed chain machine.
[0009] The dust collecting device body comprises a material blocking plate, which is used for blocking and intercepting the leaked clinker when the clinker enters the hopper from the feeding port. The material blocking plate is provided with a plurality of material blocking plates which are press-bonded on the outer side walls of the hopper in a movable manner, so that the material blocking plate can shield all the side walls of the hopper and can block and intercept the leaked clinker in all directions. Meanwhile, the material blocking plate is movably installed, so that the tightness of the fit between the material blocking plate and the hopper can be adjusted. The side of the material blocking plate away from the side wall of the hopper is provided with a fixing plate, and the tightness between the material blocking plate and the hopper is adjusted by the fixing plate. A plurality of first threaded rods are fixedly connected to the side of the material blocking plate away from the hopper, and one end of the first threaded rod away from the material blocking plate penetrates through the fixing plate and is placed outside the fixing plate in a movable manner, so that the first threaded rod can move on the fixing plate, thereby adjusting the distance between the material blocking plate and the fixing plate. A compression spring is sleeved on the first threaded rod, and the compression spring is arranged between the material blocking plate and the fixing plate. Adjusting the distance between the material blocking plate and the fixing plate can change the elastic force of the compression spring on the material blocking plate and the fixing plate, thereby adjusting the tightness between the material blocking plate and the hopper.
[0010] In one or more embodiments of the present application, the feeding port is composed of an upper end conical pipe and a lower end circular pipe. The upper end conical pipe of the feeding port is provided with a large upper end and a small lower end, so that the feeding port is convenient for conveying the clinker.
[0011] In one or more embodiments of the present application, a plurality of wear-resistant barbs are fixedly connected to the inner side wall of the upper end conical pipe of the feeding port. The wear-resistant barbs are arranged in an interlaced manner, so that the clinker in the feeding port is guided and limited by the wear-resistant barbs during conveying.
[0012] In one or more embodiments of the present application, a drainage pipe is fixedly connected in the lower end circular pipe of the feeding port, and the clinker is guided by the drainage pipe. A wear-resistant layer is arranged on the inner side wall of the drainage pipe, so as to prevent the clinker from wearing the drainage pipe.
[0013] In one or more embodiments of the present application, the drainage pipe is a conical pipe with a large upper end and a small lower end. The diameter of the upper end opening of the drainage pipe matches the inner diameter of the lower end circular pipe of the feeding port, so that the clinker in the feeding port is gathered to the center after being guided by the drainage pipe and flows out from the lower end of the feeding port, thereby the clinker is more concentrated when entering the hopper from the feeding port, and the amount of leaked ash between the feeding port and the hopper is reduced.
[0014] In one or more embodiments of the utility model, the side wall of the fixed plate is provided with a through hole, one end of the first threaded rod away from the material blocking plate penetrates through the fixed plate in a movable manner through the through hole, so that the material blocking plate can drive the fixed plate to move on the first threaded rod, thereby the spacing between the material blocking plate and the fixed plate can be adjusted. One end of the first threaded rod outside the fixed plate is threadedly connected with a pair of limiting nuts, the spacing between the material blocking plate and the fixed plate is limited by the limiting nuts, and the limiting nuts are provided with a pair, so that the clamping of the limiting nuts on the material blocking plate and the fixed plate is stable, the limiting nuts are prevented from loosening due to vibration during use, and the spacing between the material blocking plate and the fixed plate is prevented from changing.
[0015] In one or more embodiments of the utility model, the upper end of the material blocking plate is provided with a filter cloth, one end of the filter cloth away from the material blocking plate is installed on the outer side wall of the feeding port, the gap between the feeding port and the hopper is shielded by the material blocking plate and the filter cloth, so that the clinker leaked between the feeding port and the hopper is shielded and cannot leak out, and the clinker is caused to flow into the hopper under the action of gravity. The filter cloth can not only intercept the clinker but also intercept the dust generated by the clinker, so that the dust is prevented from leaking out and affecting the environment. The filter cloth is made of a high-temperature-resistant material, and can withstand the high temperature of the clinker due to the high temperature of the clinker.
[0016] In one or more embodiments of the utility model, the side wall of the material blocking plate close to the hopper is provided with an elastic pad, the elastic pad is arranged between the material blocking plate and the hopper to prevent the material blocking plate from being tightly pressed on the side wall of the hopper and leaking out, and the elastic pad is made of a high-temperature-resistant material and can withstand the high temperature of the clinker due to the high temperature of the clinker.
[0017] In one or more embodiments of the utility model, the second threaded rod is slidably connected to the fixed plate in a penetrating manner, one end of the second threaded rod inside the fixed plate is fixedly connected with a limiting block, and one end of the second threaded rod outside the fixed plate is threadedly connected with an adjusting nut. The fixed plate can be pushed to slide on the second threaded rod by rotating the adjusting nut, the spacing between the material blocking plate and the fixed plate is adjusted, the smaller the spacing between the material blocking plate and the fixed plate, the greater the pushing force of the compression spring on the material blocking plate, so that the tightness between the material blocking plate and the hopper is adjusted, the spacing between the material blocking plate and the fixed plate is adjusted by the movement of the fixed plate on the second threaded rod, and the movement of the fixed plate is stable when the spacing between the material blocking plate and the fixed plate is adjusted under the action of the plurality of first threaded rods.
[0018] In one or more embodiments of the utility model, one end of second threaded rod is fixedly connected with support rod outside fixed plate, and the other end of support rod is fixedly connected to the outside wall of feed inlet away from second threaded rod. The position of second threaded rod is fixed by the support of support rod, so that the rotation of adjusting nut on second threaded rod can drive fixed plate to move.
[0019] Compared with the prior art, the utility model discloses a baffle and filter cloth are arranged between the feed inlet and the hopper, so that the gap between the feed inlet and the hopper is surrounded, when the clinker leaks out through the gap, the baffle and the filter cloth will block the leaked clinker and make the leaked clinker enter the hopper, thereby avoiding the leakage of the clinker and effectively improving the environment of the pit of the zipper machine. BRIEF DESCRIPTION OF DRAWINGS
[0020] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the drawings needed to be used in the following embodiment or prior art description will be briefly introduced, and obviously, the drawings in the following description are only some embodiments in the utility model, and other drawings can be obtained according to these drawings without the creative labor for the ordinary skilled in the art.
[0021] Figure 1 It is the front view of a dust collecting device for inclined zipper feed inlet in an embodiment of the utility model;
[0022] Figure 2 It is the sectional view of a dust collecting device for inclined zipper feed inlet in an embodiment of the utility model;
[0023] Figure 3 It is the sectional view of a dust collecting device for inclined zipper feed inlet in an embodiment of the utility model;
[0024] Figure 4 It is the front view of a dust collecting device for inclined zipper feed inlet in an embodiment of the utility model; Figure 3 It is the enlarged view of A in the figure;
[0025] Figure 5 It is the enlarged view of B in the figure. Figure 3
[0026] MAIN REFERENCE NUMERALS EXPLANATION
[0027] 1-inclined zipper body, 11-feed inlet, 12-hopper, 13-abrasion-resistant barb, 14-drainage pipe, 15-abrasion-resistant layer, 16-base, 2-dust collecting device body, 21-baffle, 22-fixed plate, 23-first threaded rod, 24-compression spring, 25-limiting nut, 26-filter cloth, 27-elastic pad, 28-support rod, 29-second threaded rod, 210-adjusting nut, 211-limiting block. Detailed Implementation
[0028] To enable those skilled in the art to better understand the technical solutions of this utility model, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of this utility model.
[0029] like Figures 1-3 As shown, a dust collection device for the feed inlet of a slanted zipper in one embodiment of the present invention includes a slanted zipper body 1 and a dust collection device body 2.
[0030] like Figures 1-3 As shown, the inclined zipper body 1 includes a feed inlet 11 and a hopper 12. The feed inlet 11 is located directly above the hopper 12. The molten material cooled in the grate cooler is fed into the feed inlet 11 and then into the hopper 12 for conveying by the inclined zipper machine. A base 16 is fixedly connected to the bottom of the hopper 12, which ensures the stability of the inclined zipper installation.
[0031] like Figures 1-3 As shown, the feed inlet 11 consists of an upper tapered tube and a lower round tube. The upper tapered tube of the feed inlet 11 is designed with a large opening at the top and a small opening at the bottom, which makes it convenient for the feed inlet 11 to transport the clinker.
[0032] like Figures 1-3 and Figure 2 As shown, multiple wear-resistant barbs 13 are fixedly connected to the inner wall of the tapered tube at the upper end of the feed inlet 11. The multiple wear-resistant barbs 13 are arranged in an interlaced manner so that the clinker in the feed inlet 11 will be guided and limited by the wear-resistant barbs 13 during conveying.
[0033] like Figure 3 As shown, a guide pipe 14 is fixedly connected inside the circular tube at the lower end of the feed inlet 11, through which the clinker is guided. A wear-resistant layer 15 is provided on the inner side wall of the guide pipe 14. The wear-resistant layer 15 is provided on the guide pipe 14 to prevent the clinker from wearing down the guide pipe 14.
[0034] like Figures 2-4As shown, the draft tube 14 is set as a tapered pipe with a large upper end and a small lower end. The diameter of the upper end opening of the draft tube 14 matches the inner diameter of the lower end circular tube of the feed port 11, so that the clinker in the feed port 11 is gathered to the center when flowing out of the lower end of the feed port 11 after being guided by the draft tube 14, thereby reducing the amount of leaked clinker between the feed port 11 and the hopper 12 when the clinker enters the hopper 12 from the feed port 11.
[0035] As shown, Figures 2-4 The dust collection device body 2 includes a material blocking plate 21 for blocking the leaked clinker when the clinker enters the hopper 12 from the feed port 11. The material blocking plate 21 is provided with a plurality of material blocking plates 21 which are respectively press-bonding on the outer side walls of the hopper 12 in a movable manner, so that the material blocking plate 21 can block all the side walls of the hopper 12 and block the leaked clinker in all directions. At the same time, the material blocking plate 21 is installed in a movable manner, so that the tightness between the material blocking plate 21 and the hopper 12 can be adjusted. The side of the material blocking plate 21 away from the side wall of the hopper 12 is provided with a fixed plate 22, which assists in adjusting the tightness between the material blocking plate 21 and the hopper 12. The material blocking plate 21 is fixedly connected with a plurality of first threaded rods 23 away from the side wall of the hopper 12, and the ends of the first threaded rods 23 away from the material blocking plate 21 are movably penetrated through the fixed plate 22 and placed outside the fixed plate 22, so that the first threaded rods 23 can move on the fixed plate 22, thereby adjusting the distance between the material blocking plate 21 and the fixed plate 22. The first threaded rod 23 is sleeved with a compression spring 24, which is arranged between the material blocking plate 21 and the fixed plate 22. Adjusting the distance between the material blocking plate 21 and the fixed plate 22 can change the elastic force of the compression spring 24 on the material blocking plate 21 and the fixed plate 22, thereby adjusting the tightness between the material blocking plate 21 and the hopper 12.
[0036] Preferably, the connection between the material blocking plate 21 and the hopper 12 adopts the press-bonding manner, so that the tightness between the material blocking plate 21 and the hopper 12 can be adjusted, and at the same time, when the amount of leaked clinker is large, the impact force of the leaked clinker on the side wall of the material blocking plate 21 can be effectively buffered by the compression spring 24, so that the material blocking plate 21 has good flexibility in blocking the leaked clinker, thereby increasing the practicability of the device.
[0037] As shown, Figures 1-3 and Figure 3As shown, the side wall of the fixed plate 22 is provided with a through hole, and the first threaded rod 23 is movably penetrated through the fixed plate 22 through the through hole at the end away from the material blocking plate 21, so that the material blocking plate 21 can drive the fixed plate 22 to move on the first threaded rod 23, thereby adjusting the distance between the material blocking plate 21 and the fixed plate 22. The end of the first threaded rod 23 outside the fixed plate 22 is threadedly connected with a pair of limiting nuts 25, and the end of the first threaded rod 23 outside the fixed plate 22 is threadedly connected with a pair of limiting nuts 25. The distance between the material blocking plate 21 and the fixed plate 22 is limited by the limiting nuts 25; at the same time, the limiting nuts 25 are provided with a pair, so that the limiting nuts 25 stably clamp the material blocking plate 21 and the fixed plate 22, avoiding loosening of the limiting nuts 25 due to vibration during use, resulting in change of the distance between the material blocking plate 21 and the fixed plate 22.
[0038] As shown in Figure 5 , the upper end of the material blocking plate 21 is provided with a filter cloth 26, and the end of the filter cloth 26 away from the material blocking plate 21 is installed on the outer side wall of the feed inlet 11. Through the material blocking plate 21 and the filter cloth 26, the gap between the feed inlet 11 and the hopper 12 can be blocked, so that the clinker leaked between the feed inlet 11 and the hopper 12 is blocked and cannot leak out, and the clinker blocked by the filter cloth 26 flows into the hopper 12 under the action of gravity. The filter cloth 26 not only intercepts the clinker but also intercepts the dust generated by the clinker, avoiding dust leakage to affect the environment. At the same time, the filter cloth 26 is made of flexible material, so that it has a certain deformation space during use, ensuring that there is no leakage at the joint during use. The filter cloth 26 is made of high-temperature resistant material, and since the temperature of the clinker is high, the filter cloth 26 can withstand the high temperature of the clinker.
[0039] As shown in Figures 1-3 and Figure 3 , the side wall of the material blocking plate 21 close to the hopper 12 is provided with an elastic pad 27. In order to make the material blocking plate 21 be tightly sealed by pressing on the side wall of the hopper 12, the elastic pad 27 is arranged between the material blocking plate 21 and the hopper 12, so as to avoid leakage of the clinker. The elastic pad 27 is made of high-temperature resistant material, and since the temperature of the clinker is high, the elastic pad 27 can withstand the high temperature of the clinker.
[0040] As shown in Figure 5 , Figure 2 and Figure 3As shown, the second threaded rod 29 is slidably connected to the fixed plate 22 in a penetrating manner, one end of the second threaded rod 29 is fixedly connected to the limiting block 211 on the inner side of the fixed plate 22, and the other end of the second threaded rod 29 is threadedly connected to the adjusting nut 210 on the outer side of the fixed plate 22. By rotating the adjusting nut 210, the fixed plate 22 can be pushed to slide on the second threaded rod 29, thereby adjusting the distance between the blocking plate 21 and the fixed plate 22. The smaller the distance between the blocking plate 21 and the fixed plate 22, the greater the pushing force of the compression spring 24 on the blocking plate 21, so that the tightness of the pressing between the blocking plate 21 and the hopper 12 can be adjusted by adjusting the distance between the blocking plate 21 and the fixed plate 22 through the movement of the fixed plate 22 on the second threaded rod 29. At the same time, under the action of the plurality of first threaded rods 23, the movement of the fixed plate 22 is stable when adjusting the distance between the blocking plate 21 and the fixed plate 22.
[0041] As shown in the drawings, Figure 5 Figures 1-3 As shown, the second threaded rod 29 is slidably connected to the fixed plate 22 in a penetrating manner, one end of the second threaded rod 29 is fixedly connected to the limiting block 211 on the inner side of the fixed plate 22, and the other end of the second threaded rod 29 is threadedly connected to the adjusting nut 210 on the outer side of the fixed plate 22. By rotating the adjusting nut 210, the fixed plate 22 can be pushed to slide on the second threaded rod 29, thereby adjusting the distance between the blocking plate 21 and the fixed plate 22. The smaller the distance between the blocking plate 21 and the fixed plate 22, the greater the pushing force of the compression spring 24 on the blocking plate 21, so that the tightness of the pressing between the blocking plate 21 and the hopper 12 can be adjusted by adjusting the distance between the blocking plate 21 and the fixed plate 22 through the movement of the fixed plate 22 on the second threaded rod 29. At the same time, under the action of the plurality of first threaded rods 23, the movement of the fixed plate 22 is stable when adjusting the distance between the blocking plate 21 and the fixed plate 22.
[0042] In use, when the grate cooler delivers the cooled clinker into the feeding port 11, the clinker will flow in the feeding port 11, and then enter the flow guide pipe 14 after being guided and limited by the wear-resistant barbs 13, and then flow out of the feeding port 11 in a central gathering manner after being guided by the flow guide pipe 14, and then enter the hopper 12. The clinker leaked from the feeding port 11 and the hopper 12 will be intercepted by the blocking plate 21 and the filter cloth 26, and the intercepted clinker will flow into the hopper 12 under the action of gravity. Since the blocking plate 21 and the filter cloth 26 enclose the gap between the feeding port 11 and the hopper 12, the clinker is prevented from leaking out, and the setting of the blocking plate 21 and the filter cloth 26 will not affect the normal operation of the cable-stayed chain. In order to make the blocking plate 21 press and compact on the side wall of the hopper 12, the adjusting nut 210 is rotated to push the fixed plate 22 to slide on the second threaded rod 29, and at the same time the fixed plate 22 will slide on the plurality of first threaded rods 23, so that the compression spring 24 can be compressed, the elastic force of the compression spring 24 on the blocking plate 21 is greater, and the blocking plate 21 is tightly pressed on the side wall of the hopper 12.
[0043] It is apparent for a person skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments, but that it can be implemented in other concrete forms without departing from the spirit or the essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary and non-limiting, the scope of the present application being defined by the claims appended hereto rather than by the above description, and all the changes which fall within the meaning and the scope of the equivalent elements of the claims are intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims to the figures in which the reference signs are used.
[0044] Furthermore, it should be understood that although the present specification describes exemplary embodiments, not every embodiment contains only one independent technical solution, and the present specification is described in this way only for the sake of clarity, and a person skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that a person skilled in the art can understand.
Claims
1. A zip closure feed inlet dust extraction apparatus characterised in that, The utility model relates to a dust collection device and a slanted zipper body, and belongs to the field of dust collection devices. The feeding port is composed of a conical tube at the upper end and a circular tube at the lower end, and the conical tube at the upper end of the feeding port is arranged to have a large opening at the upper end and a small opening at the lower end. A plurality of wear-resistant barbs are fixedly connected to the inner side wall of the conical tube at the upper end of the feeding port, and the plurality of wear-resistant barbs are arranged in an interlaced manner.
2. A device for collecting dust from a feed inlet of a cable according to claim 1, characterized in that A drainage tube is fixedly connected to the circular tube at the lower end of the feeding port, and a wear-resistant layer is arranged on the inner side wall of the drainage tube.
3. A device for collecting dust from a feed inlet of a cable according to claim 2, characterized in that The drainage tube is arranged as a conical tube having a large opening at the upper end and a small opening at the lower end, and the diameter of the opening at the upper end of the drainage tube matches the inner diameter of the circular tube at the lower end of the feeding port.
4. A device for collecting dust from a feed inlet of a cable according to claim 3, characterized in that A through hole is formed in the side wall of the fixed plate, and the end of the first threaded rod away from the baffle plate penetrates through the fixed plate in a movable manner through the through hole, and a pair of limiting nuts are threadedly connected to the end of the first threaded rod placed outside the fixed plate.
5. A device for collecting dust from a feed inlet of a cable according to claim 4, characterized in that A filter cloth is mounted at the upper end of the baffle plate, the end of the filter cloth away from the baffle plate is mounted on the outer side wall of the feeding port, and the filter cloth is made of a high-temperature-resistant material.
6. A device for collecting dust from a feed inlet of a cable according to claim 1, characterized in that An elastic pad is arranged on the side wall of the baffle plate close to the hopper, and the elastic pad is made of a high-temperature-resistant material.
7. A device for collecting dust from a feed inlet of a cable according to claim 1, characterized in that A second threaded rod is slidably connected to the fixed plate in a penetrating manner, the end of the second threaded rod placed inside the fixed plate is fixedly connected to a limiting block, and an adjusting nut is threadedly connected to the end of the second threaded rod placed outside the fixed plate.
8. A device for collecting dust from a feed inlet of a cable according to claim 7, characterized in that A support rod is fixedly connected to the end of the second threaded rod away from the fixed plate, and the end of the support rod away from the second threaded rod is fixedly connected to the outer side wall of the feeding port.
9. A device for collecting dust from a feed inlet of a cable according to claim 1, characterized in that 10. A zip feed inlet dust extraction device according to claim 9, wherein,