Ultrasonic unit lifting device for ceramic filter

The design of quick-release and anti-drop components simplifies the disassembly and installation process of the ultrasonic vibrating box, solves the problem of complexity and time-consuming processes in existing technologies, improves maintenance efficiency, and avoids the risk of the bracket falling off.

CN223688062UActive Publication Date: 2025-12-19JIANGXI FUDE ENVIRONMENTAL PROTECTION EQUIPMENT CO LTD
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Patent Information

Application Number
CN202520311284.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-26
Publication Date
2025-12-19
Estimated Expiration
2035-02-26

AI Technical Summary

Technical Problem

In the existing technology, the disassembly and installation process of ultrasonic transducers is complex and time-consuming. In particular, when removing bolts, additional support brackets are required to prevent them from falling, which increases the complexity of operation and maintenance time.

Method used

The system employs quick-release and anti-fall components, including an outer frame, fixing slots, springs, fixing columns, connecting plates, and locking blocks, to enable rapid disassembly of the bracket and prevent it from falling. The operation process is simplified through the cooperation of the lifting frame and the crossbeam.

Benefits of technology

It enables quick disassembly and installation of the ultrasonic transducer, improves maintenance efficiency, avoids damage caused by accidental drop of the bracket, and simplifies the maintenance process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of lifting devices, in particular to an ultrasonic unit lifting device for a ceramic filter, which mainly comprises a lifting frame, a ceramic filter main body arranged at the bottom of the lifting frame, a cross beam arranged on the lifting frame, a bracket arranged on the cross beam, an ultrasonic vibration box arranged on the bracket, and a quick release assembly, the quick release assembly is arranged on the cross beam, the quick release assembly comprises an outer frame and a fixing groove, the outer frame is arranged on the cross beam, a spring is arranged on the outer frame, a fixing column is arranged on the spring, and the fixing groove is formed in the support. According to the ultrasonic unit lifting device for the ceramic filter, a cross beam is controlled to rise to a certain height, and a connecting plate is pulled, so that a fixing column slides out of a fixing groove, and a worker can conveniently take down a bracket together with an ultrasonic vibration box; and a worker can quickly maintain and overhaul the ultrasonic vibration box, so that the maintenance efficiency can be greatly improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of hoisting device, concretely is a kind of ultrasonic unit hoisting device for ceramic filter. BACKGROUND

[0002] With the vigorous progress of mining industry, especially in the key process of ore dressing and slurry treatment, ceramic filter has become indispensable equipment in solid-liquid separation field. This technology uses high-frequency ultrasonic vibration, which can efficiently remove the dirt accumulated on the surface of filter core. In order to ensure that the ceramic filter maintains the best working condition, the industry innovatively introduces ultrasonic vibration technology.

[0003] During the cleaning process of the ceramic filter, the ultrasonic vibration box, as one of the core components of the ultrasonic unit, is usually firmly fixed on the bracket by welding to ensure that the ultrasonic vibration box can stably transmit ultrasonic energy during the working process. When the ultrasonic vibration box fails or needs regular maintenance, in order to avoid damage to the ultrasonic vibration box during disassembly, the staff usually disassemble the entire ultrasonic vibration box together with its bracket.

[0004] However, since the bracket is tightly fixed on the cross beam by multiple groups of bolts, the staff must first use professional tools to remove these bolts one by one. This process not only consumes time and effort, but also because the bracket is installed at the bottom of the cross beam, the staff needs to support the bracket during the process of removing the bolts to prevent the bracket from falling suddenly after the bolts are removed due to the loss of fixation, thereby causing damage to the ultrasonic vibration box and the bracket. This additional support step not only increases the complexity of the operation, but also further prolongs the maintenance time. SUMMARY

[0005] The utility model aims at providing an ultrasonic unit hoisting device for ceramic filter to solve the problem of troublesome disassembly and installation when maintaining the ultrasonic vibration box.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions:

[0007] The utility model provides an ultrasonic unit lifting device for ceramic filter, include: lifting frame, the bottom of lifting frame is provided with ceramic filter main part, be provided with crossbeam on lifting frame, be provided with support on crossbeam, be provided with ultrasonic wave shock box on support still include: quick -detach assembly, quick -detach assembly sets up on crossbeam, quick -detach assembly includes outer frame, fixed slot, outer frame sets up on crossbeam, be provided with spring on outer frame, be provided with fixed column on spring, fixed slot sets up on support, and quick -detach assembly is used for the quick detach of support fixed, anti -drop component, anti -drop component sets up on crossbeam, and anti -drop component includes the tight rope setting up on crossbeam, and be provided with trapezoidal piece on tight rope, and anti -drop component is used for the locking of support.

[0008] Preferably, the quick-release assembly further comprises a connecting plate arranged inside the outer frame, and the outer frame is provided with a sliding groove corresponding to the connecting plate.

[0009] Preferably, one side of the connecting plate is symmetrically provided with two groups of fixed columns, and the fixed columns are movably arranged in the fixed slots.

[0010] Preferably, two groups of telescopic rods are symmetrically arranged on the side of the connecting plate away from the fixed columns, one end of each telescopic rod is fixedly connected to the outer frame, a spring is arranged between the connecting plate and the outer frame, and the spring is arranged outside the telescopic rods.

[0011] Preferably, the crossbeam is provided with a limiting slot corresponding to the support, and the limiting slot is matched with the support.

[0012] Preferably, the connecting plate is rotatably connected with a clamping block at the top, and the outer frame is provided with a clamping groove corresponding to the clamping block, and the clamping groove is matched with the clamping block.

[0013] Preferably, the anti-drop component further comprises a T-shaped slot arranged on one side of the crossbeam, the T-shaped slot penetrates through the crossbeam, a T-shaped block is movably arranged in the T-shaped slot, and the tight rope is fixedly arranged at the bottom of the T-shaped block.

[0014] Preferably, one side of the support is provided with a trapezoidal slot corresponding to the trapezoidal block, and the trapezoidal slot is matched with the trapezoidal block.

[0015] Compared with the prior art, the utility model has the advantages that:

[0016] When maintenance and repair of the ultrasonic shock box is needed, the staff controls the crossbeam to rise to a certain height, pulls the connecting plate, and then the fixed column slides out of the fixed slot, so that the staff can take down the support together with the ultrasonic shock box, and the staff can quickly maintain and repair the ultrasonic shock box, thereby greatly improving the maintenance efficiency.

[0017] Since the ultrasonic transducer is installed at the bottom of the bracket, in order to prevent the bracket from accidentally falling and damaging the ultrasonic transducer during disassembly, the staff can lock the bracket by inserting a trapezoidal block into the trapezoidal groove. This provides another layer of protection for the bracket and effectively prevents it from falling accidentally. Attached Figure Description

[0018] Figure 1 This is a front-view three-dimensional structural diagram of the present invention;

[0019] Figure 2 This is a partial cross-sectional three-dimensional structural schematic diagram of the present invention;

[0020] Figure 3 This utility model Figure 2 A schematic diagram of the separation structure;

[0021] Figure 4 This is a three-dimensional structural diagram of the quick-release component of this utility model.

[0022] In the diagram: 1. Main body of ceramic filter; 2. Lifting frame; 3. Crossbeam; 4. Ultrasonic vibrating box; 5. Support; 6. Trapezoidal block; 7. Trapezoidal groove; 8. Elastic rope; 9. T-groove; 10. T-block; 11. Outer frame; 12. Slot; 13. Fixing column; 14. Connecting plate; 15. Limiting groove; 16. Locking block; 17. Slide groove; 18. Spring; 19. Telescopic rod; 20. Fixing groove. Detailed Implementation

[0023] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.

[0024] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0025] like Figure 1 - Figure 4As shown, the application provides an ultrasonic unit lifting device for a ceramic filter, which comprises a lifting frame 2, the bottom of the lifting frame 2 is provided with a ceramic filter main body 1, the lifting frame 2 is provided with a cross beam 3, the cross beam 3 is provided with a support 5, the support 5 is provided with an ultrasonic shock box 4, and the cross beam 3 is provided with a quick release assembly, the quick release assembly comprises an outer frame 11 and a fixed groove 20, the outer frame 11 is arranged on the cross beam 3, the outer frame 11 is provided with a spring 18, the spring 18 is provided with a fixed column 13, the fixed groove 20 is arranged on the support 5, and the quick release assembly is used for quick disassembly and fixation of the support 5.

[0026] Specifically, as shown in the drawings, Figure 3 The quick release assembly further comprises a connecting plate 14 arranged inside the outer frame 11, the outer frame 11 is provided with a sliding groove 17 corresponding to the connecting plate 14, the connecting plate 14 is movably arranged in the sliding groove 17, and the sliding groove 17 is arranged to limit the movement direction of the connecting plate 14.

[0027] Specifically, as shown in the drawings, Figure 2 The connecting plate 14 is symmetrically provided with two groups of fixed columns 13 on one side, the fixed columns 13 are movably arranged in the fixed grooves 20, the fixed grooves 20 are matched with the fixed columns 13, the fixed columns 13 are clamped into the fixed grooves 20, and thus the support 5 can be fixed.

[0028] Specifically, as shown in the drawings, Figure 3 The connecting plate 14 is symmetrically provided with two groups of fixed columns 13 on one side, the fixed columns 13 are movably arranged in the fixed grooves 20, the fixed grooves 20 are matched with the fixed columns 13, the fixed columns 13 are clamped into the fixed grooves 20, and thus the support 5 can be fixed.

[0029] Specifically, as shown in the drawings, Figure 3 The cross beam 3 is provided with a limiting groove 15 corresponding to the support 5, the limiting groove 15 is matched with the support 5, and the limiting groove 15 and the support 5 are matched to achieve the pre-positioning of the support 5.

[0030] Specifically, as shown in the drawings, Figure 3 The connecting plate 14 is symmetrically provided with two groups of fixed columns 13 on one side, the fixed columns 13 are movably arranged in the fixed grooves 20, the fixed grooves 20 are matched with the fixed columns 13, the fixed columns 13 are clamped into the fixed grooves 20, and thus the support 5 can be fixed.

[0031] The cross beam 3 is provided with a limiting groove 15 corresponding to the support 5, the limiting groove 15 is matched with the support 5, and the limiting groove 15 and the support 5 are matched to achieve the pre-positioning of the support 5.

[0032] Specifically, as shown in the drawings,Figure 3 As shown, the anti-falling assembly further comprises a T-shaped groove 9 arranged on one side of the cross beam 3, and the T-shaped groove 9 penetrates the cross beam 3, and a T-shaped block 10 is movably arranged in the T-shaped groove 9, and the elastic rope 8 is fixedly arranged at the bottom of the T-shaped block 10. Through the arrangement of the T-shaped groove 9, the T-shaped block 10 can be transferred to the area of the other support 5, so as to facilitate the locking of the different supports 5.

[0033] Specifically, as shown in the figure, Figure 3 As shown, one side of the support 5 corresponds to the trapezoidal block 6 and is provided with a trapezoidal groove 7, and the trapezoidal groove 7 matches the trapezoidal block 6. Through the cooperation of the trapezoidal block 6 and the trapezoidal groove 7, the other fixing of the support 5 can be realized, and the falling of the support 5 to the ground can be effectively avoided.

[0034] In this embodiment: by inserting the support 5 into the limiting groove 15, the positioning of the support 5 can be realized. When the fixing groove 20 and the fixing column 13 are on the same horizontal line, the elastic force of the spring 18 can drive the fixing column 13 to be firmly clamped in the fixing groove 20, realizing the quick fixing of the support 5. When the support 5 needs to be disassembled, the operation is repeated in reverse, and in order to ensure that the support 5 and the ultrasonic vibration box 4 will not fall to the ground when disassembled, causing damage to the ultrasonic vibration box 4, the staff controls the trapezoidal block 6 to be clamped from the bottom of the trapezoidal groove 7, so that the other fixing of the support 5 can be realized through the connection of the elastic rope 8, and the falling of the support 5 and the ultrasonic vibration box 4 to the ground can be effectively avoided.

[0035] The specific scheme is: when the ultrasonic vibration box 4 needs to be maintained and repaired, the staff controls the lifting frame 2 to lift the cross beam 3 to a certain height, pulls the connecting plate 14 so that the connecting plate 14 moves to the specified position, so that the clamping block 16 is clamped into the clamping groove 12 after rotating 90 degrees, realizing the fixing of the connecting plate 14, and at this time the fixing column 13 slides out of the fixing groove 20, so that the staff can quickly disassemble the support 5, and in order to prevent the support 5 from falling to the ground during disassembly, the staff controls the T-shaped block 10 to slide in the T-shaped groove 9, so that the trapezoidal block 6 and the trapezoidal groove 7 are on the same water line, and the trapezoidal block 6 is clamped into the trapezoidal groove 7, realizing the protection of the support 5. When the support 5 falls, the elastic rope 8 has elasticity, so that the staff can take down the support 5, and when installation is needed, the support 5 is clamped into the limiting groove 15, realizing the positioning of the support 5, and at this time the fixing column 13 and the fixing groove 20 are on the same horizontal line, the clamping block 16 is moved to the original position by pulling, and the elastic force of the spring 18 can drive the fixing column 13 to be clamped into the fixing groove 20, realizing the installation of the support 5.

[0036] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary; under the idea of the present application, the technical features in the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other changes of different aspects of the present application as above, which are not provided in details for the sake of brevity.

[0037] The present application is intended to cover all such changes and alternatives, within the breadth of the appended claims thereof. Accordingly, any and all such changes, modifications, equivalents, improvements and the like are intended to be included within the scope of the present application.

Claims

1. An ultrasonic cell lifting device for a ceramic filter, comprising: The lifting frame (2) is provided with a ceramic filter main body (1) at the bottom, a cross beam (3) is arranged on the lifting frame (2), a support (5) is arranged on the cross beam (3), and an ultrasonic vibration box (4) is arranged on the support (5), characterized in that it further comprises: A quick release assembly is arranged on the cross beam (3), the quick release assembly comprises an outer frame (11) and a fixing groove (20), the outer frame (11) is arranged on the cross beam (3), springs (18) are arranged on the outer frame (11), fixing columns (13) are arranged on the springs (18), the fixing groove (20) is arranged on the support (5), and the quick release assembly is used for quick disassembly and fixation of the support (5). A falling prevention assembly is arranged on the cross beam (3), the falling prevention assembly comprises a tension rope (8) arranged on the cross beam (3), and trapezoidal blocks (6) are arranged on the tension rope (8), and the falling prevention assembly is used for locking the support (5).

2. The ultrasonic unit lifting device for a ceramic filter according to claim 1, characterized by The quick release assembly further comprises a connecting plate (14) arranged inside the outer frame (11), and the outer frame (11) is provided with a sliding groove (17) corresponding to the connecting plate (14), and the connecting plate (14) is movably arranged in the sliding groove (17).

3. The ultrasonic cell lifting device for a ceramic filter according to claim 2, characterized by One side of the connecting plate (14) is symmetrically provided with two groups of fixing columns (13), the fixing columns (13) are movably arranged in the fixing groove (20), and the fixing groove (20) is matched with the fixing columns (13).

4. The ultrasonic cell lifting device for a ceramic filter according to claim 3, characterized by Two groups of telescopic rods (19) are symmetrically arranged on the side of the connecting plate (14) away from the fixing columns (13), one end of the telescopic rod (19) is fixedly connected to the outer frame (11), a spring (18) is arranged between the connecting plate (14) and the outer frame (11), and the spring (18) is arranged on the outer side of the telescopic rod (19).

5. The ultrasonic cell lifting device for a ceramic filter according to claim 4, characterized by The cross beam (3) is provided with a limiting groove (15) corresponding to the support (5), and the limiting groove (15) is matched with the support (5).

6. The ultrasonic cell lifting device for a ceramic filter according to claim 5, characterized by A clamping block (16) is rotatably connected to the top of the connecting plate (14), a clamping groove (12) corresponding to the clamping block (16) is arranged on the outer frame (11), and the clamping groove (12) is matched with the clamping block (16).

7. The ultrasonic cell lifting device for a ceramic filter according to claim 1, characterized by The falling prevention assembly further comprises a T-shaped groove (9) arranged on one side of the cross beam (3), the T-shaped groove (9) penetrates the cross beam (3), a T-shaped block (10) is movably arranged in the T-shaped groove (9), and the tension rope (8) is fixedly arranged at the bottom of the T-shaped block (10).

8. The ultrasonic unit lifting device for a ceramic filter according to claim 1, characterized by One side of the support (5) is provided with a trapezoidal groove (7) corresponding to the trapezoidal block (6), and the trapezoidal groove (7) is matched with the trapezoidal block (6).