Full-automatic down feeding box

Abstract

The utility model relates to the technical field of feeding of down filling equipment, in particular to a full-automatic down feeding box which improves down feeding efficiency and production efficiency. Comprising an upper box body, a front door, an observation window, a control assembly and a photoelectric sensor, the front door is arranged at the front end of the upper box body, the observation window is arranged on the front door, a control button set is arranged at the front end of the upper box body, and the photoelectric sensor is arranged in the upper box body and used for sensing the height of down in the box body. The device comprises an upper box body assembly, a shaking assembly, an extrusion assembly and a lower box body assembly, the shaking assembly and the extrusion assembly are installed in the upper box body assembly, a lifting assembly is installed on the shaking assembly, a stirring assembly is installed in the lower box body assembly, and a discharging and fluff feeding opening is formed in the lower box body assembly.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of the loading of down filling equipment, in particular to a full-automatic down loading box. BACKGROUND

[0002] The conventional loading needs manual hand-held loading air pipe adsorption down storage bag down each time, the down in the down storage bag is transported to the down filling machine through the loading air blower, in the loading link of dozens of times a day, it is time-consuming and labor-saving. And the down is accumulated in the bag, the down is fluffy by manual stirring, can bring the down to fly, the working environment is greatly influenced, 1. It is not conducive to the health of workers; 2. The labor cost is high, and the production efficiency is low; 3. The down is scattered everywhere in the process of manual stirring, unnecessary waste is caused. CONTENT OF THE UTILITY MODEL

[0003] To solve the above technical problem, the utility model provides a full-automatic down loading box.

[0004] The utility model relates to a full-automatic down loading box, including upper box, front door, observation window, control assembly and photoelectric sensor, the upper box front end is provided with front door, is provided with observation window on the front door, the inside of upper box is provided with photoelectric sensor, and the photoelectric sensor is used for inductive height of down in the box, still include shaking subassembly, extrusion subassembly and lower box subassembly, the inside of upper box is installed with shaking subassembly and extrusion subassembly, and is installed with lifting subassembly on shaking subassembly, the inside of lower box subassembly is installed with stirring subassembly, and is provided with discharge down loading mouth on lower box subassembly, control assembly is connected and controls shaking subassembly, extrusion subassembly, lifting subassembly and stirring subassembly.

[0005] Preferably, the shaking subassembly includes a mounting plate, a shaking motor, a crank slider mechanism, a guide rail, a slider, a lifting seat, and a hooking plate, the mounting plate is installed on the upper box, one end of the mounting plate is installed with the shaking motor, the mounting plate is installed with the guide rail, the lifting seat is slidingly connected with the guide rail through the slider, the shaking motor is provided with the crank slider mechanism at the output end, one end of the crank slider mechanism is connected with the lifting seat, and the lifting seat is installed with the hooking plate; after the lifting subassembly lifts the down storage bag, the crossbar of the down storage bag is placed on the hooking plate, and the shaking motor is started, so that the crank slider mechanism drives the lifting seat to reciprocatingly lift under the cooperation of the guide rail and the slider, and the hooking plate on the lifting seat drives the down storage bag to shake up and down through the crossbar.

[0006] Preferably, the lifting subassembly includes an electric hoist and a down storage bag hook, the mounting plate is installed with the electric hoist, the electric hoist is connected with the crossbar, and the crossbar is installed with the down storage bag hook; the down storage bag hook is lowered by controlling the electric hoist through the control assembly, the down storage bag is hooked after the down storage bag hook hooks the down storage bag, the down storage bag is lifted by operating the electric hoist, so that the crossbar of the down storage bag is placed on the hooking plate in the upper box, and the convenience is improved.

[0007] Preferably, the extrusion assembly comprises a reciprocating cylinder and an extrusion block, the left and right ends of the upper box body are symmetrically provided with reciprocating cylinders, the moving ends of the two groups of reciprocating cylinders are extended into the upper box body and are respectively provided with a group of extrusion blocks, and the reciprocating cylinders are electrically connected with the control assembly; the workers start the two groups of reciprocating cylinders through the control assembly, so that the two groups of reciprocating cylinders make the corresponding extrusion blocks perform reciprocating linear motion in the upper box body, and the two groups of extrusion blocks cooperate with each other to extrude the storage bag hung in the upper box body, so that the down is dropped downward.

[0008] Preferably, the lower box assembly comprises a lower box body, a front upper loading door and a rear upper loading door, the front end of the lower box body is provided with a front upper loading door, the rear end of the lower box body is provided with a rear upper loading door, the rear upper loading door and the lower box body are respectively provided with a discharge down outlet, and the inside of the lower box body is provided with a stirring assembly; the workers can overhaul the stirring assembly in the inside of the lower box body through the front upper loading door and the rear upper loading door, the down on the inside of the lower box body is puffed by the stirring assembly, and the puffed down is discharged out of the discharge down outlet.

[0009] Preferably, the stirring assembly comprises a stirring motor, a stirring shaft, a support seat, a bearing seat and stirring blades, the inside of the lower box body is provided with the stirring motor, the output end of the stirring motor is provided with the stirring shaft, the stirring shaft is rotatably connected with the inner side wall of the lower box body through the bearing seat, a plurality of support seats are arranged in the inside of the lower box body and are rotatably connected with the stirring shaft, and a plurality of stirring blades are arranged on the stirring shaft; the stirring motor is started, so that the stirring shaft drives the plurality of stirring blades to rotate, the plurality of stirring blades puff and stir the down entering the inside of the lower box body, and the stirring efficiency is improved.

[0010] Preferably, the control assembly comprises a control button group arranged at the front end of the upper box body, a PLC arranged on the lower box assembly, an electromagnetic valve and a wire rope control switch connected with the wire rope; the photoelectric sensor, the electromagnetic valve, the shaking motor and the stirring motor are electrically connected with the PLC, and the electromagnetic valve is connected with the reciprocating cylinder.

[0011] Preferably, the device further comprises a Foma wheel and a rear upper door, a plurality of Foma wheels are arranged at the bottom end of the lower box body, a rear upper door is arranged at the rear end of the upper box body, and a buzzer is further arranged at the front end of the upper box body; the device moves through the Foma wheel, the flexibility is improved, the workers open the rear upper door to overhaul the inside of the upper box body, and the convenience is improved.

[0012] In use, the front door is opened, the storage bag is placed in the upper box body, the hanging assembly lifts the storage bag, the horizontal rod is fixed on the hook support plate, the lower opening of the storage bag is opened to facilitate the falling of the down, the box door is closed, the stirring assembly is started by the control assembly, if the down in the storage bag falls by itself, the photoelectric sensor detects the height of the down in the lower box body, if the down is not detected at the set height, the shaking assembly is started to shake the storage bag, the photoelectric sensor detects the height of the down above the lower box body after each shaking of 20 seconds, and the shaking is stopped if the down is sensed; if the down is not sensed at the set height, the above process is repeated; the shaking is repeated for a maximum of three times (which can be set according to actual needs), if the down is still not detected by the photoelectric sensor, the shaking is stopped, the control assembly starts the squeezing assembly to repeatedly squeeze the storage bag, the squeezing assembly works for three times to squeeze the storage bag, so that the down in the storage bag falls, and the squeezing is stopped if the down is still not detected after the squeezing for three times; if the down is not sensed at the set height after the shaking and squeezing of the three groups are completed, the machine is automatically stopped and the buzzer sends a down shortage alarm to notify manual intervention, the door is closed after manual adjustment, the reset key on the control button group is pressed to operate, the down enters the inside of the lower box assembly, the down is puffed by the stirring assembly, and the puffed down is discharged through the down outlet to improve the down feeding efficiency and the production efficiency.

[0013] Compared with the prior art, the utility model has the advantages that:

[0014] The structure of the utility model makes the down feeding efficiency high, the closed stirring of the feeding machine is high in efficiency and avoids the scattering of the down everywhere, improves the working environment of workers and is beneficial to the health of workers; and the scattering of the down everywhere caused by manual stirring of the down in the prior art is avoided to generate unnecessary waste. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 is the first axonometric structure schematic diagram of the utility model;

[0016] Figure 2 is the second axonometric structure schematic diagram of the utility model;

[0017] Figure 3 is the front view structure schematic diagram of the utility model;

[0018] Figure 4 is the sectional view along the line A-A in the Figure 3

[0019] Figure 5 is the explosion structure schematic diagram of the upper box body and the reciprocating air cylinder and the like structure;

[0020] Figure 6 is the explosion structure schematic diagram of the lower box body and the stirring motor and the like structure;​

[0021] Figure 7 Figure is an explosive structure diagram of the electric hoist and 06 structure.

[0022] The marks in the drawings: 1, upper box body; 2, front door; 3, observation window; 4, control assembly; 5, photoelectric sensor; 7, mounting plate; 8, shaking motor; 9, crank slider mechanism; 10, guide rail; 11, slider; 12, lifting seat; 13, hook support plate; 14, electric hoist; 15, storage bag hook; 16, reciprocating air cylinder; 17, extrusion block; 18, lower box body main body; 19, front lower door before feeding; 20, front lower door after feeding; 21, stirring motor; 22, stirring shaft; 23, support seat; 24, bearing seat; 25, stirring blade; 26, foma wheel; 27, rear upper door; 28, cross rod; 41, control button group; 42, PLC; 43, electromagnetic valve; 141, electric hoist control switch. DETAILED DESCRIPTION

[0023] In order to facilitate the understanding of the present application, the present application will be described more fully below with reference to the related drawings. The present application can be realized in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present application more thorough and comprehensive.

[0024] As Figures 1 to 7 shown, the full-automatic upper-pile box of the present application comprises an upper box body 1, a front door 2, an observation window 3, a control assembly 4 and a photoelectric sensor 5, the front end of the upper box body 1 is provided with the front door 2, the front door 2 is provided with the observation window 3, the inside of the upper box body 1 is provided with the photoelectric sensor 5, the photoelectric sensor 5 is used for sensing the height of the pile in the box, and the full-automatic upper-pile box further comprises a shaking assembly, a extrusion assembly and a lower box assembly, the inside of the upper box body 1 is installed with the shaking assembly and the extrusion assembly, the shaking assembly is installed with a lifting assembly, the inside of the lower box assembly is installed with a stirring assembly, and the lower box assembly is provided with a discharge upper-pile opening; the control assembly 4 is connected with and controls the shaking assembly, the extrusion assembly, the lifting assembly and the stirring assembly.

[0025] The shaking assembly comprises a mounting plate 7, a shaking motor 8, a crank slider mechanism 9, a guide rail 10, a slider 11, a lifting seat 12 and a hook support plate 13, the upper box body 1 is installed with the mounting plate 7, one end of the mounting plate 7 is installed with the shaking motor 8, the mounting plate 7 is installed with the guide rail 10, the lifting seat 12 is slidably connected with the guide rail 10 through the slider 11, the output end of the shaking motor 8 is provided with the crank slider mechanism 9, one end of the crank slider mechanism 9 is connected with the lifting seat 12, and the lifting seat 12 is installed with the hook support plate 13.

[0026] The lifting assembly comprises the electric hoist 14 and the storage bag hook 15, the electric hoist 14 is installed on the mounting plate 7, the electric hoist 14 is connected with the cross bar 28, and the storage bag hook 15 is installed on the cross bar 28.

[0027] The extrusion assembly comprises the reciprocating cylinder 16 and the extrusion block 17 connected with the reciprocating cylinder 16, the reciprocating cylinder 16 is symmetrically installed at the left and right ends of the upper box body 1, the moving ends of the two groups of reciprocating cylinders 16 are extended into the upper box body 1 and are respectively installed with a group of extrusion blocks 17, and the reciprocating cylinder 16 is electrically connected with the control assembly 4.

[0028] The lower box assembly comprises the lower box body 18, the front lower door 19 and the rear lower door 20,

[0029] The front end of the lower box body 18 is provided with the front lower door 19, the rear end of the lower box body 18 is provided with the rear lower door 20, the rear lower door 20 and the lower box body 18 are respectively provided with the upper downy outlet, and the inside of the lower box body 18 is installed with the stirring assembly.

[0030] The stirring assembly comprises the stirring motor 21, the stirring shaft 22, the support seat 23, the bearing seat 24 and the stirring blade 25, the inside of the lower box body 18 is installed with the stirring motor 21, the output end of the stirring motor 21 is provided with the stirring shaft 22, the stirring shaft 22 is rotationally connected with the inner side wall of the lower box body 18 through the bearing seat 24, the inside of the lower box body 18 is installed with a plurality of support seats 23, the plurality of support seats 23 are rotationally connected with the stirring shaft 22, and the stirring shaft 22 is installed with a plurality of stirring blades 25.

[0031] The control assembly comprises the control button group 41 arranged at the front end of the upper box body 1, the PLC 42 installed on the lower box assembly, the electromagnetic valve 43 and the electric hoist control switch 141 connected with the electric hoist 14, the photoelectric sensor 5, the electromagnetic valve 43, the shaking motor 8 and the stirring motor 21 are electrically connected with the PLC 42, and the electromagnetic valve 43 is connected with the reciprocating cylinder 16. The full-automatic downy feeding box further comprises the Foma wheel 26 and the upper rear door 27, the bottom end of the lower box body 18 is provided with a plurality of Foma wheels 26, and the rear end of the upper box body 1 is provided with the upper rear door 27.

[0032] In the embodiment, when in use, the front door 2 is opened, the electric hoist 14 is operated through the electric hoist control switch 141 to make the storage bag hook 15 descend, after the storage bag hook 15 hooks the storage bag, the electric hoist 14 is operated to make the storage bag hook 15 ascend, so that the storage bag is elevated in the upper box body, the horizontal rod 28 of the storage bag is placed on the hook support plate 13, the lower opening of the storage bag is opened to facilitate the down feather falling, the box body front door 2 is closed, the stirring assembly is started through the control assembly 4, if the down feather in the storage bag falls by itself, the photoelectric sensor 5 detects the height of the down feather in the lower box body 18, if the down feather is not detected at the height set in the PLC 42, the shaking assembly is started, so that the storage bag is shaken, the photoelectric sensor detects the height of the down feather in the lower box body 18 after each shaking for twenty seconds, and the shaking is stopped if the down feather is sensed; if the down feather is not sensed at the set height, the above process is repeated; the shaking is repeated at most for three times (which can be set according to actual needs), if the down feather is still not detected at the height set by the photoelectric sensor, the shaking is stopped, the control assembly 4 controls the reciprocating air cylinder 16 to drive the extrusion block 17 to repeatedly extrude the down feather in the storage bag through the PLC and the electromagnetic valve 43, the extrusion assembly is continuously worked for three times to extrude the storage bag, so that the down feather in the storage bag falls down, and the extrusion is stopped if the photoelectric sensor 5 still does not detect the down feather at the set height after the extrusion is completed for three times, and the buzzer issues a down feather shortage alarm to notify manual intervention, the door is closed after manual adjustment, and the reset key on the control button group 41 is pressed to run, the down feather enters the inside of the lower box assembly, the down feather is fluffed through the stirring assembly, and the fluffy down feather is discharged through the discharge down feather opening, so that the down feather feeding efficiency and the production efficiency are improved.

[0033] The control assembly 4, the photoelectric sensor 5, the shaking motor 8, the electric hoist 14, the reciprocating air cylinder 16, the stirring motor 21, the PLC 42 and the electromagnetic valve 43 of the full-automatic down feeding box are purchased on the market, and the technical personnel in the industry only needs to install and operate according to the attached instruction manual, without the creative labor of the technical personnel in the field.

[0034] The preferred embodiments of the utility model are described above, and it should be pointed out that, for ordinary technical personnel in the technical field, without departing from the technical principle of the utility model, a plurality of improvements and modifications can be made, and the improvements and modifications should be regarded as the protection range of the utility model.

Claims

1. A fully automatic upper box, comprising an upper box body (1), a front door (2), an observation window (3), a control assembly (4) and a photoelectric sensor (5), the front end of the upper box body (1) is provided with a front door (2), the front door (2) is provided with an observation window (3), and the inside of the upper box body (1) is provided with a photoelectric sensor (5), and the photoelectric sensor (5) is used for sensing the height of the wool in the box body, characterized in that, It also includes a shaking assembly, a squeezing assembly and a lower box assembly, the upper box (1) is internally provided with the shaking assembly and the squeezing assembly, the shaking assembly is provided with a lifting assembly, the lower box assembly is internally provided with a stirring assembly, and the lower box assembly is provided with a discharge upper fluff port.

2. A fully automatic gassing-in box as claimed in claim 1, characterized in that The shaking assembly comprises a mounting plate (7), a shaking motor (8), a crank slider mechanism (9), a guide rail (10), a slider (11), a lifting seat (12) and a hook support plate (13), the upper box (1) is provided with the mounting plate (7), one end of the mounting plate (7) is provided with the shaking motor (8), the mounting plate (7) is provided with the guide rail (10), the lifting seat (12) is slidably connected with the guide rail (10) through the slider (11), the shaking motor (8) is provided with the crank slider mechanism (9) at the output end, one end of the crank slider mechanism (9) is connected with the lifting seat (12), and the lifting seat (12) is provided with the hook support plate (13).

3. A fully automatic gassing-in box as claimed in claim 2, characterized in that The lifting assembly comprises an electric hoist (14) and a storage fluff bag hook (15), the mounting plate (7) is provided with the electric hoist (14), the electric hoist (14) is connected with a cross rod (28), and the cross rod (28) is provided with the storage fluff bag hook (15).

4. A fully automatic gassing-in box as claimed in claim 1, characterized in that, The squeezing assembly comprises a reciprocating air cylinder (16) and a squeezing block (17), the upper box (1) is symmetrically provided with the reciprocating air cylinder (16) at the left end and the right end, the moving ends of the two groups of reciprocating air cylinders (16) extend into the upper box (1) and are respectively provided with one group of squeezing blocks (17), and the reciprocating air cylinder (16) is electrically connected with the control assembly (4).

5. A fully automatic gassing-in box as claimed in claim 1, characterized in that, The lower box assembly comprises a lower box body (18), a front upper feeding lower door (19) and a rear upper feeding lower door (20), the front end of the lower box body (18) is provided with the front upper feeding lower door (19), the rear end of the lower box body (18) is provided with the rear upper feeding lower door (20), the rear upper feeding lower door (20) and the lower box body (18) are respectively provided with discharge upper fluff ports, and the lower box body (18) is internally provided with the stirring assembly.

6. A fully automatic gassing-in box as claimed in claim 5, characterized in that, The stirring assembly comprises a stirring motor (21), a stirring shaft (22), a support seat (23), a bearing seat (24) and a stirring blade (25), the lower box body (18) is internally provided with the stirring motor (21), the stirring motor (21) is provided with the stirring shaft (22) at the output end, the stirring shaft (22) is rotatably connected with the inner side wall of the lower box body (18) through the bearing seat (24), the lower box body (18) is internally provided with a plurality of support seats (23), the plurality of support seats (23) are rotatably connected with the stirring shaft (22), and the stirring shaft (22) is provided with a plurality of stirring blades (25).

7. A fully automatic gassing-in box according to any one of claims 1-6, characterized in that, The control assembly comprises a control button group (41) arranged at the front end of the upper box body (1), a PLC (42) arranged on the lower box body assembly, a solenoid valve (43), and a electric hoist control switch (141) connected with the electric hoist (14); the photoelectric sensor (5), the solenoid valve (43), the shaking motor (8), and the stirring motor (21) are electrically connected with the PLC (42), and the solenoid valve (43) is connected with the reciprocating air cylinder (16).

8. A fully automatic gassing-in box as claimed in claim 6, characterized in that, The lower box body main body (18) is provided with a plurality of Foma wheels (26) at the bottom end, the upper box body (1) is provided with an upper rear door (27) at the rear end, and the upper box body (1) is further provided with a buzzer at the front end.

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