Ultraviolet light curing lamp holder for pipeline repair and ultraviolet light curing repair equipment

By designing a movable sleeve and a rotating mechanism, the problem of fixing the irradiation angle of the ultraviolet lamp was solved, achieving uniform irradiation of the ultraviolet lamp, improving the quality and efficiency of pipeline repair, and adapting to pipelines of different diameters.

CN223690661UActive Publication Date: 2025-12-19GANSU CHINA POWER CONSTRUCTION PORT SHIP ENGINEERING CO LTD
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Patent Information

Application Number
CN202520540794.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-26
Publication Date
2025-12-19
Estimated Expiration
2035-03-26

AI Technical Summary

Technical Problem

In existing UV curing repair equipment, the UV lamp irradiation angle is fixed, resulting in uneven irradiation of the inner wall of the pipe, which affects the repair effect and efficiency.

Method used

Design a UV curing lamp holder, including a movable sleeve and a rotating mechanism. The movable sleeve is driven to rotate by an internal gear ring, a drive motor and a gear module to adjust the angle of the UV lamp. Combined with the traveling mechanism and the drive mechanism, it can adapt to pipes of different diameters.

Benefits of technology

It achieves uniform irradiation by ultraviolet lamps, improves the quality and efficiency of pipeline repair, is highly adaptable, simple and convenient to operate, and improves construction efficiency.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to the technical field of pipeline repair, in particular to an ultraviolet light curing lamp holder for pipeline repair and ultraviolet light curing repair equipment. The lamp holder comprises a middle frame body, the front end and the rear end of the middle frame body are each provided with a set of advancing mechanism, the advancing mechanisms are used for being supported on the inner wall of a pipeline to advance, the middle frame body is sleeved with a movable sleeve, the movable sleeve is rotationally arranged on the middle frame body, and the rotating axis of the movable sleeve extends in the front-back direction; a plurality of ultraviolet lamp installation positions are arranged on the peripheral face of the movable sleeve in an annular array mode along the axis of the movable sleeve, a rotating mechanism is further arranged on the middle frame body, and the rotating mechanism is used for driving the movable sleeve to rotate. The movable sleeve is rotationally arranged on the middle frame body, the ultraviolet lamp is driven by the rotating mechanism to rotate, more uniform irradiation curing on the inner wall of the pipeline is achieved, the pipeline repairing effect is improved, and the repairing quality and efficiency are guaranteed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to pipeline repair technical field, concretely relates to a pipeline repair is with ultraviolet light curing lamp stand and ultraviolet light curing repair equipment. BACKGROUND

[0002] In the pipeline repair process, ultraviolet light curing technology is widely used in the curing of pipeline inner wall repair material. Ultraviolet light curing lamp emits ultraviolet rays of a specific wavelength, which makes the repair material quickly solidify in a short time and forms a solid protective layer. This technology has the advantages of fast curing speed, environmental protection, no pollution, long-lasting repair effect, etc., and is widely used in municipal pipelines, oil pipelines and other fields.

[0003] Specifically, the soft hose lining used for maintenance is dipped in resin and pulled into the municipal pipeline. The inflatable device is used to inflate the soft hose lining and make it adhere to the inner wall of the municipal pipeline to be repaired. Then the ultraviolet light curing repair equipment is pulled into the soft hose lining, and the equipment is slowly moved along the inner wall of the soft hose lining by traction. During the movement, the ultraviolet light emitted by the ultraviolet light curing repair equipment on the ultraviolet light curing repair equipment makes the resin on the soft hose lining solidify, so that the soft hose lining adheres to the inner wall of the municipal pipeline and is fixed, thereby achieving the effect of repairing the municipal pipeline.

[0004] In the prior art, for example, a Chinese utility model patent with authorization announcement number CN217927780U discloses a device based on CIPP ultraviolet light curing repair comprehensive construction. The device includes two vertical plates, a horizontal column fixedly connected between the adjacent surfaces of the two vertical plates, three groups of rollers adjustably connected to the outer surfaces of the two vertical plates, a plurality of groups of lamp tubes fixedly connected to the outer side of the horizontal column between the two vertical plates, a traction block fixedly connected to the end surface of each vertical plate away from the lamp tubes, and a protection assembly arranged outside the lamp tubes. The device can repair the pipeline using the ultraviolet light emitted by the lamp tubes during movement, and the protection assembly can protect the lamp body before the device cures and repairs the pipeline.

[0005] However, in the above-mentioned device, the two vertical plates and the horizontal column constitute an ultraviolet light curing lamp stand, and the lamp tubes (ultraviolet light lamps) are directly fixedly installed on the lamp stand. During traction, the travel route of the travel wheels is fixed, and the irradiation angle of the ultraviolet light lamps is fixed, which can easily cause uneven irradiation intensity in different parts of the pipeline, the ultraviolet light cannot uniformly irradiate the inner wall of the pipeline for repair, the repair effect is not ideal, and the efficiency and quality of pipeline repair are affected. UTILITY MODEL CONTENTS

[0006] The utility model wants to solve the technical problem to provide a pipeline repairs with ultraviolet light curing lamp holder and ultraviolet light curing repair equipment, the movable sleeve rotation is arranged on the middle frame body, under the drive of the rotating mechanism, drive ultraviolet lamp rotation, realize more uniform irradiation solidification to the pipeline inner wall, improve the pipeline repair effect, guarantee the repair quality and efficiency.

[0007] In view of the above technical problem, the utility model provides a technical scheme of a pipeline repairs with ultraviolet light curing lamp holder, including middle frame body, the front and rear ends of the middle frame body are provided with a group of travel mechanism respectively, the travel mechanism is used for supporting in the pipeline inner wall travel, the outside of the middle frame body is equipped with movable sleeve, the movable sleeve rotation is arranged on the middle frame body, and its rotation axis extends along the front and rear direction, a plurality of ultraviolet lamp installation sites are arranged on the outer peripheral surface of the movable sleeve along its axis annular array, still be provided with rotating mechanism on the middle frame body, the rotating mechanism is used for driving the movable sleeve rotation.

[0008] Further, the rotating mechanism includes an inner gear ring, a drive motor and a gear module, the inner gear ring is arranged on the inner peripheral surface of the movable sleeve, the drive motor is arranged on the middle frame body, the gear module is engaged with the inner gear ring transmission, the drive motor drives the gear module to drive the inner gear ring rotation.

[0009] Further, the gear module is a reduction gear set.

[0010] Further, the middle frame body includes two guide frames arranged symmetrically along the front and rear direction, a plurality of parallel connecting rods are connected between the guide frames, two fixed sleeves are arranged on the outer periphery of the connecting rod along the front and rear direction at intervals, the movable sleeve is rotatably arranged on the outer periphery of the two fixed sleeves, and the inner gear ring is between the two fixed sleeves.

[0011] Further, the end surface of the inner gear ring is at least in abutment with the fixed sleeve on one side.

[0012] Further, the travel mechanism includes a plurality of travel rods arranged on the guide frame, a plurality of the travel rods are arranged annularly along the rotation axis of the movable sleeve, and the outer end of the travel rod is provided with a travel wheel.

[0013] Further, the traveling mechanism further comprises a movable disc arranged in parallel inside the guide frame, the inner end of the traveling rod is rotatably arranged on the movable disc, the guide frame is provided with a rotating gap corresponding to the position of the traveling rod, the middle side of the traveling rod is provided with a guide sliding groove extending along the length direction thereof, the rotating gap is provided with a sliding shaft rotatably penetrating in the guide sliding groove and slidingly matched with the guide sliding groove, and the traveling mechanism further comprises a driving mechanism for driving the movable disc to move in the front-rear direction to adjust the opening angle of the traveling rod.

[0014] Further, the center of the movable disc is provided with a threaded through hole, the driving mechanism comprises a driving screw and an adjusting disc, the driving screw extends in the front-rear direction, the inner end of the driving screw is threadedly matched with the threaded through hole, the outer end of the driving screw penetrates through the guide frame and is fixed with the adjusting disc, and the driving screw is rotatably arranged on the guide frame.

[0015] Further, at least one of the plurality of traveling wheels of each group of the traveling mechanism is an electric wheel.

[0016] In view of the above technical problems, the utility model further provides a technical scheme of ultraviolet light curing repair equipment, including ultraviolet light curing lamp stand, be provided with ultraviolet light lamp on the ultraviolet light curing lamp stand, further including power supply, power supply is used for power supply for ultraviolet light lamp, the ultraviolet light curing lamp stand includes middle part frame body, the front and rear ends of middle part frame body are provided with a group of traveling mechanism respectively, the traveling mechanism is used for supporting in the pipe inner wall travel, the outside of middle part frame body is equipped with movable sleeve, movable sleeve rotatably arranged on the middle part frame body and its rotation axis extends in the front-rear direction, the outer circumferential surface of movable sleeve is arranged with a plurality of ultraviolet lamp installation sites along its axis annular array, still be provided with rotating mechanism on the middle part frame body, rotating mechanism is used for driving movable sleeve rotates.

[0017] Further, the rotating mechanism comprises an inner gear ring, a driving motor and a gear module, the inner gear ring is arranged on the inner circumferential surface of the movable sleeve, the driving motor is arranged on the middle part frame body, the gear module is meshed with the inner gear ring, and the driving motor drives the gear module to drive the inner gear ring to rotate.

[0018] Further, the gear module is a reduction gear set.

[0019] Further, the middle part frame body comprises two guide frames arranged symmetrically in the front-rear direction, a plurality of parallel connecting rods are connected between the guide frames, two fixed sleeves are arranged on the outer periphery of the connecting rod in the front-rear direction, the movable sleeve is rotatably arranged on the outer periphery of the two fixed sleeves, and the inner gear ring is between the two fixed sleeves.

[0020] Further, the end face of the inner gear ring is at least abutted with one side of the fixed sleeve.

[0021] Further, the traveling mechanism comprises a plurality of traveling rods arranged on the guide frame, the plurality of traveling rods are arranged in an annular array along the rotation axis of the movable sleeve, and outer ends of the traveling rods are provided with traveling wheels.

[0022] Further, the traveling mechanism further comprises a movable disc arranged in parallel on the inner side of the guide frame, inner ends of the traveling rods are rotatably installed on the movable disc, the guide frame is provided with a rotation gap corresponding to the position of the traveling rods, middle sides of the traveling rods are provided with guide sliding grooves extending along the length direction thereof, the rotation gap is provided with a sliding shaft rotatably penetrating in the guide sliding groove and slidingly matched with the guide sliding groove, and the traveling mechanism further comprises a driving mechanism for driving the movable disc to move in the front-rear direction to adjust the opening and closing angle of the traveling rods.

[0023] Further, the center of the movable disc is provided with a threaded through hole, the driving mechanism comprises a driving screw and an adjusting disc, the driving screw extends in the front-rear direction, an inner end of the driving screw is threadedly matched with the threaded through hole, an outer end of the driving screw penetrates through the guide frame and is fixed with the adjusting disc, and the driving screw is rotatably arranged on the guide frame.

[0024] Further, at least one of the plurality of traveling wheels of each group of the traveling mechanism is an electric wheel.

[0025] Compared with the prior art, the utility model has the beneficial effects that:

[0026] (1) The traveling mechanism can drive the ultraviolet curing equipment to travel along the pipeline for repair operation, the movable sleeve is rotatably arranged on the middle frame body, and under the driving of the rotating mechanism, the movable sleeve can rotate around the middle frame body, thereby driving the ultraviolet lamp on the movable sleeve to rotate, so that the ultraviolet lamp can change the irradiation angle, from the original straight irradiation path to the spiral irradiation path, realizing more uniform irradiation and curing of the inner wall of the pipeline, improving the pipeline repair effect, and ensuring the repair quality and efficiency.

[0027] (2) The inner gear ring, the driving motor and the gear module are matched to drive the movable sleeve to rotate, the rotation speed and angle of the movable sleeve can be accurately controlled, and the ultraviolet lamp can be adjusted according to the set requirements.

[0028] (3) The gear module is a reduction gear set, which can improve the stability of the rotation of the movable sleeve, and is more convenient and accurate for controlling the irradiation angle and the rotation speed.

[0029] (4) The fixed sleeve is used to realize the rotation cooperation of the movable sleeve and the middle frame body, and the two fixed sleeves are used to keep the stability of the movable sleeve.

[0030] (5) The end surface of the inner gear ring is in stop cooperation with the fixed sleeve on at least one side, which can prevent the axial displacement of the movable sleeve during rotation, keep the good meshing state of the inner gear ring and the gear module, and ensure the stable rotation of the movable sleeve.

[0031] (6) The inner end of the traveling rod is rotationally installed on the movable disc, and the movable disc is driven to move in the front-rear direction through the driving mechanism, so that the opening and closing angle of the traveling rod can be adjusted. In this way, the contact position and pressure of the traveling wheel and the inner wall of the pipeline can be flexibly adjusted according to the size of the pipeline diameter, so that the lamp holder can better adapt to different pipeline diameters, and the adaptability and stability of the equipment are improved.

[0032] (7) The driving screw and the movable disc constitute a screw nut mechanism, the driving screw is driven to rotate by rotating the adjusting disc, the movable disc moves in the front-rear direction, and then the traveling rod rotates around the sliding shaft and relatively rotates with the sliding shaft through the guide sliding groove, so as to adjust the opening and closing angle of the traveling rod. The operation is simple and convenient, and the construction personnel can quickly adjust the position of the traveling wheel according to the actual situation, and the construction efficiency is improved.

[0033] (8) At least one traveling wheel of each group of traveling mechanisms is an electric wheel, which can provide additional power to assist the lamp holder to travel in the pipeline. BRIEF DESCRIPTION OF DRAWINGS

[0034] Figure 1 It is a whole structure schematic view of a pipeline repair ultraviolet light curing lamp holder in the embodiment 1 of the utility model.

[0035] Figure 2 It is a sectional view of a pipeline repair ultraviolet light curing lamp holder in the embodiment 1 of the utility model.

[0036] Figure 3 It is a structure schematic view of a pipeline repair ultraviolet light curing lamp holder (not containing movable lamp holder) in the embodiment 1 of the utility model.

[0037] Figure 4 It is a structure schematic view of a traveling mechanism in the embodiment 1 of the utility model.

[0038] Figure 5 It is a structure schematic view of a traveling mechanism in the embodiment 2 of the utility model.

[0039] Figure 6 It is a sectional view of a traveling wheel and a traveling rod in the embodiment 2 of the utility model.

[0040] In the figure: 1, movable sleeve; 2, controller; 3, guide frame; 4, connecting rod; 5, driving mechanism; 6, movable disc; 7, travel rod; 8, travel wheel; 9, ultraviolet lamp; 10, inner ring gear; 11, gear module; 12, driving motor; 13, placing frame; 14, adjusting disc; 15, drive screw; 16, sliding shaft; 17, guide chute; 18, fixed sleeve; 19, rotating bearing; 20, middle frame body; 21, travel mechanism; 22, ultraviolet lamp installation site; 23, rotating mechanism; 24, motor; 25, rotating gap; 26, axle; 27, pressure sensor; 28, key. DETAILED DESCRIPTION

[0041] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application: Specific embodiment 1:

[0043] As Figure 1 shown in the present embodiment, the axis direction of the movable sleeve 1 is the front-back direction.

[0044] Referring Figures 1 to 4 , the ultraviolet light curing repair equipment (hereinafter referred to as repair equipment) of the utility model, including ultraviolet light curing lamp stand, be provided with ultraviolet lamp 9 on ultraviolet light curing lamp stand still including power (not shown in the figure), power is used for power supply for ultraviolet lamp 9.

[0045] In the present embodiment, the ultraviolet light curing support includes a middle frame body 20, a set of travel mechanisms 21 is arranged at the front and back ends of the middle frame body 20 respectively, the travel mechanisms 21 are used to support and travel in the inner wall of the pipeline, the movable sleeve 1 is sleeved outside the middle frame body 20, the movable sleeve 1 is rotatably arranged on the middle frame body 20 and the rotation axis thereof extends along the front-back direction, a plurality of ultraviolet lamp installation sites 22 are arranged in an annular array on the outer peripheral surface of the movable sleeve 1 along the axis thereof, the middle frame body 20 is further provided with a rotating mechanism 23, and the rotating mechanism 23 is used to drive the movable sleeve 1 to rotate. The ultraviolet lamp 9 is fixedly installed on the corresponding ultraviolet lamp installation site 22, under the action of the rotating mechanism 23, the movable sleeve 1 rotates around the middle frame body 20, simultaneously driving the ultraviolet lamp 9 to rotate and irradiate, so that the illumination is more uniform and the repair efficiency is improved.

[0046] Specifically, in the present embodiment, as Figure 2As shown, the middle frame body 20 includes two guide frames 3 arranged symmetrically along the front-back direction, a plurality of parallel connecting rods 4 are connected between the guide frames 3, and the plurality of connecting rods 4 are arranged in an annular array around the rotation axis of the movable sleeve 1. Two fixed sleeves 18 are arranged in the outer periphery of the connecting rods 4 along the front-back direction, and the movable sleeve 1 is rotatably sleeved on the outer periphery of the two fixed sleeves 18. In this embodiment, the connecting rods 4 are arranged in three. In other embodiments, the connecting rods 4 can also be arranged in four, five, etc. when meeting the actual use requirements.

[0047] Specifically, as shown in Figure 2 、 3 The two fixed sleeves 18 are located inside the movable sleeve 1 as a whole, and the two fixed sleeves 18 are arranged symmetrically in the front-back direction at the front and rear midpoints of the movable sleeve 1. With the fixed sleeves 18, the rotation cooperation of the movable sleeve 1 and the middle frame body 20 is facilitated, and the two fixed sleeves 18 facilitate the stability of the movable sleeve 1.

[0048] On the front and rear sides of the inner cavity of the movable sleeve 1, one rotation bearing 19 is rotatably connected with the two fixed sleeves 18 respectively. The rotation mechanism 23 includes the inner ring gear 10, the driving motor 12 and the gear module 11, wherein the inner ring gear 10 is arranged at the middle position of the inner periphery of the movable sleeve 1, and the inner ring gear 10 is located between the two fixed sleeves 18.

[0049] In other embodiments, the fixed sleeve 18 can not be provided, at this time the outer periphery of the connecting rod 4 is an arc surface matched with the inner ring of the rotation bearing 19, the inner ring of the rotation bearing 19 is fixed with the outer periphery of the connecting rod 4, and the outer ring of the rotation bearing 19 is fixed with the movable sleeve 1, and the rotation of the movable sleeve 1 is realized by directly supporting the movable sleeve 1 by the connecting rod 4.

[0050] The placement frame 13 is fixedly installed in the inner part of the connecting rod 4, the driving motor 12 is fixedly installed on the placement frame 13, and the gear module 11 is rotatably installed on the placement frame 13, and the rotation axis of the driving motor 12 extends along the front-back direction. The output shaft of the driving motor 12 is connected with the gear module 11, the gear module 11 is meshed and transmitted with the inner ring gear 10, by the driving of the driving motor 12, the gear module 11 is driven to rotate, and then the inner ring gear 10 is driven to rotate, realizing the rotation of the movable sleeve 1.

[0051] In this way, by cooperation of the inner ring gear 10, the driving motor 12 and the gear module 11, the movable sleeve 1 is driven to rotate, the rotation speed and angle of the movable sleeve 1 can be accurately controlled, and the irradiation angle of the ultraviolet lamp 9 can be adjusted according to the set requirements.

[0052] Preferably, in this embodiment, as shown in Figure 2As shown, the gear module 11 is a reduction gear set composed of two gears. With the reduction gear set, the rotation stability of the movable sleeve 1 can be improved, and the irradiation angle and rotation speed can be more conveniently and accurately controlled.

[0053] Preferably, in the present embodiment, the end surface of the inner ring gear 10 is at least abutted with the fixed sleeve 18 on one side. The axial displacement of the movable sleeve 1 during rotation can be prevented, and the good meshing state of the inner ring gear 10 and the gear module 11 can be maintained, thereby ensuring the stable rotation of the movable sleeve 1.

[0054] Preferably, in the present embodiment, the traveling mechanism 21 includes a plurality of traveling rods 7 arranged in a circular array along the rotation axis of the movable sleeve 1 on the guide frame 3, and the outer ends of the traveling rods 7 are provided with traveling wheels 8. Specifically, in the present embodiment, three traveling rods 7 are arranged in a circular array along the rotation axis of the movable sleeve 1, and in other embodiments, four, six, or the like traveling rods 7 can be arranged in a circular array when meeting the actual use requirements.

[0055] The traveling mechanism 21 further includes a movable disc 6 arranged in parallel on the inner side of the guide frame 3, and the inner ends of the traveling rods 7 are rotatably installed on the movable disc 6. Specifically, the movable disc 6 is provided with apertures adapted to the traveling rods 7 at the positions corresponding to the inner ends of the traveling rods 7 on the edge of the movable disc 6, and the inner ends of the traveling rods 7 are rotatably installed in the corresponding apertures. The guide frame 3 is provided with a rotation gap 25 corresponding to the position of the traveling rods 7, and the middle side of the traveling rod 7 is provided with a guide sliding groove 17 extending along the length direction thereof, and the sliding shaft 16 is arranged in the rotation gap 25 and rotatably penetrates the guide sliding groove 17 and slidably cooperates with the guide sliding groove 17. The traveling mechanism 21 further includes a driving mechanism 5 for moving the movable disc 6 in the front-rear direction to adjust the opening angle of the traveling rods 7.

[0056] In this way, the contact position and pressure of the traveling wheels 8 with the inner wall of the pipeline can be flexibly adjusted according to the size of the pipeline diameter, so that the lamp holder can better adapt to different pipeline diameters, and the adaptability and stability of the equipment can be improved. At the same time, the inner ends of the traveling rods 7 are all installed on the outer periphery of the movable disc 6, so that the movable disc 6 can synchronously drive each traveling rod 7 to move, the outer circumcircle of each traveling rod 7 can be coaxially arranged with the movable sleeve 1, the movable sleeve 1 of the equipment can be conveniently collinear with the axis of the pipeline, the distance between each ultraviolet lamp 9 and the pipeline can be consistent, and the irradiation repair effect can be ensured.

[0057] Specifically, in the present embodiment, as shown in Figure 2 the guide sliding groove 17 penetrates the left and right side surfaces of the traveling rod 7 in the left-right direction, and the two ends of the sliding shaft 16 are respectively connected to the left and right side surfaces of the rotation gap 25.

[0058] Preferably, in the present embodiment, as shown in Figure 2As shown, the center of the movable disc 6 is provided with a threaded through hole, the guide frame 3 is coaxially provided with a through hole, the driving mechanism 5 comprises a driving screw 15 and an adjusting disc 14, the driving screw 15 extends in the front-rear direction, the inner end of the driving screw 15 is threadedly connected with the threaded through hole, and the outer end of the driving screw 15 is fixed with the adjusting disc 14 through the guide frame 3. And the position where the driving screw 15 coincides with the guide frame 3 is the light path section, which is rotatably installed in the through hole of the guide frame 3, realizing the rotational cooperation between the driving screw 15 and the guide frame 3.

[0059] In this way, the driving screw 15 and the movable disc 6 form a screw nut mechanism, and the driving screw 15 can be driven to rotate by rotating the adjusting disc 14, so that the movable disc 6 moves in the front-rear direction, and in turn drives the traveling rod 7 to rotate around the sliding shaft 16 and drives the guide sliding groove 17 to slide relative to the sliding shaft 16, thereby adjusting the opening angle of the traveling rod 7. The operation is simple and convenient, and the construction personnel can quickly adjust the position of the traveling wheel 8 according to the actual situation, improving the construction efficiency.

[0060] In this embodiment, the light path section and the through hole are rotatably connected through a bearing, and in other embodiments, the light path section is directly arranged in the through hole, and a large diameter section extending radially outward is arranged on the inner side of the light path section. The driving screw 15 is limited by the large diameter section on the inner side of the guide frame 3, and is limited by the adjusting disc 14 on the outer side of the guide frame 3, and is rotatably connected with the through hole through the light path section, realizing the rotatable connection of the driving screw 15 with the guide frame 3, and avoiding the axial movement of the driving screw 15.

[0061] Preferably, in this embodiment, at least one of the traveling wheels 8 in each group of traveling mechanisms 21 is an electric wheel. The controller 2 is also fixedly installed in the middle frame 20, and the driving motor 12 and the electric wheel are electrically connected with the controller 2, and the driving motor 12 is controlled to rotate to drive the ultraviolet lamp 9 to rotate and irradiate, and the electric wheel is controlled to rotate to realize the automatic movement of the equipment along the pipeline.

[0062] At the same time, the controller 2 controls the traveling speed of the traveling wheel 8 and the rotating speed of the ultraviolet lamp 9, so as to maintain a relatively fast traveling speed while meeting the uniform irradiation effect of the ultraviolet lamp 9, so as to balance the traveling speed and the irradiation effect, and realize the automatic pipeline curing and repairing operation. The controller 2, the driving motor 12, the ultraviolet lamp 9 and the electric wheel are all powered by a power supply. In this embodiment, the operator can remotely control the controller 2 through wired or wireless mode.

[0063] The operation process of the present application is as follows:

[0064] When the repair work is needed, first, according to the pipe diameter, the rotating adjusting disc 14 drives the driving screw 15 to rotate, thereby driving the movable disc 6 to move forward and backward, adjusting the opening and closing angle of the traveling rod 7, so that the traveling wheel 8 of each group of traveling mechanism 21 abuts against the inner wall of the pipe, adapting to pipes of different diameters, and completing the installation of the repair equipment to the pipe to be repaired.

[0065] The controller 2 starts the driving motor 12, drives the inner ring gear 10 to rotate through the gear module 11, rotates each ultraviolet lamp 9 on the movable sleeve 1 around the axis, and controls the rotation angle between 0 and 360 degrees. After rotating to the limit angle, the controller 2 controls the driving motor 12 to rotate reversely to avoid cable winding. At the same time, the controller 2 controls the electric wheel to rotate, and the electric wheel drives the equipment to move stably in the pipe. The ultraviolet lamp 9 is spirally irradiated during traveling, the ultraviolet light uniformly irradiates the inner wall of the pipe, and the repair material is solidified.

[0066] During the whole working process, the traveling mechanism 21, the rotating mechanism 23, the driving mechanism 5 and the controller 2 work cooperatively to ensure that the repair material is solidified uniformly and achieves the ideal repair effect.

[0067] The repair equipment of the utility model, the traveling mechanism 21 can drive the ultraviolet curing equipment to travel along the pipe, the movable sleeve 1 is rotatably arranged on the middle frame body 20, and the movable sleeve 1 can rotate around the middle frame body 20 under the drive of the rotating mechanism 23, thereby driving the ultraviolet lamp 9 on the movable sleeve 1 to rotate, so that the ultraviolet lamp 9 can change the irradiation angle, from the original straight traveling irradiation path to the spiral traveling irradiation path, realizing more uniform irradiation and solidification of the inner wall of the pipe, improving the pipe repair effect, and ensuring the repair quality and efficiency.

[0068] Embodiment 2: The embodiment provides a different driving mechanism 5, which is different from embodiment 1. Figure 5 , 6 As shown in the figure, the driving mechanism 5 can not be provided with the adjusting disc 14, the driving mechanism 5 comprises a motor 24, the shell of the motor 24 is fixedly installed on the outer side of the guide frame 3, the output shaft of the motor 24 is coaxially arranged with the driving screw 15, and the output shaft of the motor 24 is fixedly connected with the outer end of the driving screw 15. The motor 24 is used for automatically controlling the rotation of the driving screw 15, thereby adjusting the opening and closing angle of the traveling rod 7.

[0069] A pressure sensor 27 is arranged on the traveling wheel 8, and specifically, a mounting hole is arranged on the outer end of the traveling rod 7, a wheel shaft 26 is rotationally mounted in the mounting hole by a key 28, a strain gauge type pressure sensor 27 is attached to the peripheral surface of the wheel shaft 26 towards the inner end of the traveling rod 7, and the two ends of the wheel shaft 26 extend out of the mounting hole and are rotationally mounted with one traveling wheel 8 respectively. When the traveling wheel 8 travels in the pipeline, the pressure of the inner wall of the pipeline under the action of the traveling wheel 8 is transmitted to the pressure sensor 27 through the wheel shaft 26 and is captured by the pressure sensor 27.

[0070] The pressure sensor 27 senses the pressure of the inner wall of the pipeline under the action of the traveling wheel 8, and the pressure sensor 27 and the motor 24 are electrically connected with the controller 2. In other embodiments, a tire can be wrapped around the outer periphery of the traveling wheel 8, and the pressure sensor 27 is arranged on the outer side of the traveling wheel 8 and the inner side of the tire.

[0071] The pressure of the traveling wheel 8 on the pipeline is transmitted to the controller 2 by the pressure sensor 27, and the controller 2 determines whether the traveling wheel 8 closely fits on the inner wall of the pipeline. When the pressure is less than a set value, it is determined that the inner diameter of the pipeline becomes larger, the controller 2 controls the motor 24 to rotate in the forward direction, drives the screw rod 15 to move the movable disc 6 towards the corresponding guide frame 3, the opening and closing angle of each traveling rod 7 is synchronously increased, and the diameter of the circumscribed circle of each traveling wheel 8 is increased to adapt to the requirement of the larger diameter of the pipeline.

[0072] When the pressure value gradually increases, it is determined that the inner diameter of the pipeline becomes smaller, the controller 2 controls the motor 24 to rotate in the reverse direction, drives the screw rod 15 to move the movable disc 6 away from the corresponding guide frame 3, the opening and closing angle of each traveling rod 7 is synchronously decreased, and the diameter of the circumscribed circle of each traveling wheel 8 is decreased to adapt to the requirement of the smaller diameter of the pipeline.

[0073] Embodiment 2: The embodiment provides a different driving mechanism. Different from embodiment 1, as shown in Figure 5 、 6 the driving mechanism can not be provided with an adjusting disc in the embodiment, the driving mechanism comprises a motor, the shell of the motor is fixedly installed on the outer side surface of the guide frame, the output shaft of the motor is coaxially arranged with the driving screw rod, and the output shaft of the motor is fixedly connected with the outer end of the driving screw rod. The motor is used for automatically controlling the rotation of the driving screw rod, and then the opening and closing angle of the traveling rod is adjusted.

[0074] A pressure sensor is arranged on the traveling wheel, and specifically, a mounting hole is arranged on the outer end of the traveling rod, a wheel shaft is rotationally mounted in the mounting hole by a key, a strain gauge type pressure sensor is attached to the peripheral surface of the wheel shaft towards the inner end of the traveling rod, and the two ends of the wheel shaft extend out of the mounting hole and are rotationally mounted with one traveling wheel respectively. When the traveling wheel travels in the pipeline, the pressure of the inner wall of the pipeline under the action of the traveling wheel is transmitted to the pressure sensor through the wheel shaft and is captured by the pressure sensor.

[0075] The pressure sensor senses the pressure of the traveling wheel acting on the inner wall of the pipeline, and the pressure sensor and the motor are electrically connected with the controller.

[0076] The pressure sensor transmits the pressure of the traveling wheel to the controller, and the controller determines whether the traveling wheel is closely attached to the inner wall of the pipeline.

[0077] When the pressure value gradually increases, it is determined that the inner diameter of the pipeline becomes smaller, and the controller controls the motor to reverse, drives the screw rod to move the movable disc away from the guide frame corresponding to the side, and the opening and closing angle of each traveling rod is synchronously reduced, and the diameter of the circumscribed circle of each traveling wheel is reduced to adapt to the requirement of the smaller pipe diameter.

[0078] In this embodiment, when the actual use requirement is met, the rotating mechanism can be a belt transmission mechanism, which includes a driving wheel on the inner side, a driven wheel on the outer side and a transmission belt connecting the two, the driving motor drives the driving wheel to rotate, the driven shaft of the driven wheel is rotatably installed on the middle frame body through the bearing seat, the driven wheel is stop-rotatably installed on the driven shaft to realize rotation.

[0079] The embodiment of the pipeline repair ultraviolet light curing lamp holder of the utility model, the pipeline repair ultraviolet light curing lamp holder of the utility model, the structure of the ultraviolet light curing lamp holder of the ultraviolet light curing repair equipment in any one of the above embodiments is same, and here will not be described repeatedly.

[0080] The above is only the preferred embodiment of the present application, and is not used to limit the present application, and the present application can have various changes and changes for the person skilled in the art. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application should be included in the protection scope of the present application.

[0081] In the description of the embodiments of the present application, it should be noted that if the terms "upper", "lower", "horizontal", "inner" and the like indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship of the utility model product in use, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0082] In addition, if the term "horizontal" appears, it does not mean that the component must be absolutely horizontal, but can be slightly inclined. For example, "horizontal" only means that its direction is relatively more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.

Claims

1. An ultraviolet light curing fixture for pipe repair, characterized by, The middle frame body is provided with a set of travel mechanisms at both front and rear ends, which are used to support and travel on the inner wall of the pipeline. An outer sleeve is arranged on the middle frame body, which is rotatably arranged on the middle frame body and has a rotation axis extending in the front-rear direction. A plurality of ultraviolet lamp mounting positions are arranged in an annular array on the outer circumferential surface of the outer sleeve along the axis. A rotating mechanism is further arranged on the middle frame body, which is used to drive the outer sleeve to rotate.

2. The ultraviolet light cure rack for pipe rehabilitation of claim 1, wherein, The rotating mechanism comprises an inner ring gear, a driving motor and a gear module. The inner ring gear is arranged on the inner circumferential surface of the outer sleeve, and the driving motor is arranged on the middle frame body. The gear module is in meshing transmission with the inner ring gear, and the driving motor drives the gear module to drive the inner ring gear to rotate.

3. The ultraviolet light cure lamp stand for pipe rehabilitation of claim 2, wherein, The gear module is a reduction gear set.

4. The ultraviolet light cure rack for pipe rehabilitation of claim 2, wherein, The middle frame body comprises two guide frames arranged symmetrically in the front-rear direction. A plurality of parallel connecting rods are connected between the guide frames. Two fixed sleeves are arranged in the front-rear direction at intervals on the outer periphery of the connecting rods. The outer sleeve is rotatably arranged on the outer periphery of the two fixed sleeves, and the inner ring gear is between the two fixed sleeves.

5. The ultraviolet light cure rack for pipe rehabilitation of claim 4, wherein, The end surface of the inner ring gear is in abutting engagement with at least one of the fixed sleeves.

6. The ultraviolet light cure rack for pipe rehabilitation of claim 4, wherein, The travel mechanism comprises a plurality of travel rods arranged on the guide frames. The plurality of travel rods are arranged in an annular array along the rotation axis of the outer sleeve. The outer ends of the travel rods are provided with travel wheels.

7. The ultraviolet light cure rack for pipe rehabilitation of claim 6, wherein, The travel mechanism further comprises a movable disc arranged in parallel on the inner side of the guide frame. The inner ends of the travel rods are rotatably mounted on the movable disc. The guide frame is provided with a rotating gap corresponding to the position of the travel rod. The middle side of the travel rod is provided with a guide sliding groove extending in the length direction thereof. A sliding shaft is arranged in the rotating gap. The sliding shaft is rotatably arranged in the guide sliding groove and is in sliding engagement with the guide sliding groove. The travel mechanism further comprises a driving mechanism, which is used to drive the movable disc to move in the front-rear direction to adjust the opening angle of the travel rod.

8. The ultraviolet light cure rack for pipe rehabilitation of claim 7, wherein, The center of the movable disc is provided with a threaded through hole. The driving mechanism comprises a driving screw and an adjusting disc. The driving screw extends in the front-rear direction. The inner end of the driving screw is in threaded engagement with the threaded through hole, and the outer end of the driving screw is fixed with the adjusting disc through the guide frame. The driving screw is rotatably arranged on the guide frame.

9. The ultraviolet light cure rack for pipe rehabilitation of claim 6, wherein, At least one of the plurality of travel wheels of each set of travel mechanisms is an electric wheel.

10. An ultraviolet light-cured restoration apparatus, characterized by, The ultraviolet light curing lamp stand is provided with an ultraviolet lamp, and a power supply is further provided for supplying power to the ultraviolet lamp. The ultraviolet light curing lamp stand is the pipeline repair ultraviolet light curing lamp stand of any one of claims 1 to 9.

Citation Information

Patent Citations

  • Equipment based on CIPP ultraviolet curing repair comprehensive construction

    CN217927780U