Detection equipment for wire and cable processing

By introducing a cleaning mechanism and protective structure into the wire and cable inspection equipment, the problem of dust obscuring wire and cable defects has been solved, achieving higher inspection accuracy and efficiency.

CN223692294UActive Publication Date: 2025-12-19GUANGDONG WUYANG CABLE CO LTD
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Patent Information

Application Number
CN202422517486.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-12-19
Estimated Expiration
2034-10-18

AI Technical Summary

Technical Problem

Dust in the air can adhere to the outer wall of wires and cables, obscuring the true defects and preventing the inspection camera from accurately judging the minor damage to the wires and cables, thus affecting the measurement accuracy of the equipment.

Method used

An inspection device comprising a cleaning mechanism and a protective structure was designed. The cleaning mechanism removes dust using a cleaning sleeve and a suction machine, while the protective structure protects the high-definition inspection camera with a shielding and protective seat, ensuring the cleanliness of the outer wall of the wires and cables.

Benefits of technology

It improves the accuracy and efficiency of wire and cable inspection, ensures that high-definition inspection cameras can accurately identify defects in wires and cables, and reduces the impact of dust on inspection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to detection equipment for wire and cable processing, which belongs to the technical field of wire and cable detection, and comprises a base, two first support tables, a second support table, a detection frame and two high-definition detection cameras, a cleaning mechanism is arranged at the top of the base, a protection structure is arranged in the detection frame, and the high-definition detection cameras are arranged in the detection frame. And the cleaning mechanism comprises two supporting rods which are fixedly mounted on the outer wall of the top of the first supporting table. According to the detection equipment for wire and cable processing, the two cleaning sleeves are driven by the driving structure to move downwards to be in connection contact with a wire and cable needing to be detected, dust attached to the outer wall of the wire and cable is cleaned under the action of the cleaning sleeves, and the cleanliness of the outer wall of the wire and cable is improved; and meanwhile, the cleaned dust is collected and treated under the action of the suction machine, so that the indoor cleaning degree is improved, and the accuracy of the high-definition detection camera for detecting the outer walls of the electric wires and cables is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of wire and cable detection, specifically a detection equipment for wire and cable processing. BACKGROUND

[0002] The outer wall detection equipment for wire and cable processing is an automatic system for quality inspection of the outer surface of wire and cable during production, which monitors the surface defects of wire and cable such as scratches and bubbles in real time through high-precision sensors and image processing technology, and automatically alarms or marks unqualified products to ensure that the products meet the quality standards and improve production efficiency and product quality.

[0003] Since the air contains a certain amount of dust, the dust in the air will adhere to the outer wall of the wire and cable, and the dust may block the real defects of the wire and cable, such as tiny cracks or damage, so that the detection camera cannot accurately determine whether there are defects on the outer wall of the wire and cable, thereby affecting the measurement accuracy of the equipment, and therefore a detection equipment for wire and cable processing is proposed. SUMMARY

[0004] In view of the deficiencies of the prior art, the utility model provides a detection equipment for wire and cable processing, which has the advantages of improving the detection accuracy of the equipment, and solves the problem that dust may block the real defects of the wire and cable, such as tiny cracks or damage, so that the detection camera cannot accurately determine whether there are defects on the outer wall of the wire and cable, thereby affecting the measurement accuracy of the equipment.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a detection equipment for wire and cable processing, comprising a base, two first support tables, a second support table, a detection frame and two high-definition detection cameras, the top of the base is provided with a cleaning mechanism, the inside of the detection frame is provided with a protection structure;

[0006] The cleaning mechanism includes two support rods fixedly installed on the top outer wall of the first support platform. A top plate is fixedly installed on the top outer wall of the support rods. Two adjusting rods are slidably connected inside the top plate. A mounting base is fixedly installed on the bottom outer wall of the adjusting rods. Two fixing screws are movably installed inside the mounting base. A cleaning sleeve is movably installed at the bottom of the mounting base. A mounting frame is fixedly installed on the top outer wall of the top plate. Two drive motors are fixedly installed on the top outer wall of the mounting frame. A threaded rod is fixedly connected to the output shaft of the drive motor. A threaded ring is threadedly connected to the outer peripheral wall of the threaded rod. A connecting rod is fixedly connected to the outer peripheral wall of the threaded ring. A mounting ring is fixedly installed on the side of the connecting rod away from the threaded ring. A suction machine is fixedly installed on the top outer wall of the base. An air inlet pipe is fixedly installed at the air inlet end of the suction machine. A collecting pipe is fixedly installed at the top of the air inlet pipe. Four suction heads are fixedly installed on the outer peripheral wall of the collecting pipe. An exhaust pipe is fixedly installed at the air outlet end of the suction machine.

[0007] Furthermore, the protective structure includes fixed plates that are fixedly installed on the inner walls of the top and bottom of the detection frame. An electric telescopic rod is fixedly installed on the left side of the fixed plate, and a shielding protective seat is fixedly installed on the telescopic shaft of the electric telescopic rod.

[0008] Furthermore, the telescopic shaft of the electric telescopic rod passes through the interior of the fixed plate and extends to the right. The shielding and protective seat is circular, and the outer walls of the two shielding and protective seats on opposite sides are at the same height as the outer walls of the two high-definition detection cameras on opposite sides.

[0009] Furthermore, the top plate has two sliding holes inside, the adjusting rod is slidably connected inside the sliding holes and is of a suitable size, and the fixing screw passes through the inside of the mounting base and is threadedly connected to the top of the cleaning sleeve.

[0010] Furthermore, the mounting bracket is in the shape of an "I", the threaded rod is rotatably connected between the top inner wall and the bottom inner wall of the mounting bracket, and the mounting ring is fixedly installed on the outer peripheral wall of the adjusting rod.

[0011] Furthermore, the four suction heads are located on the lower left and right sides of the two cleaning sleeves, respectively.

[0012] Furthermore, the first support platform and the second support platform are respectively fixedly installed on the top outer wall of the base, the detection frame is fixedly installed on the top of the second support platform, and the two high-definition detection cameras are respectively installed on the top inner wall and the bottom inner wall of the detection frame.

[0013] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0014] The detection equipment for wire and cable processing drives two cleaning sleeves to move downward and connect with the wire and cable to be detected, and the cleaning sleeves clean the dust adhered to the outer wall of the wire and cable, improve the cleanliness of the outer wall of the wire and cable, collect and process the cleaned dust through the suction machine, improve the cleaning degree of the room, and improve the accuracy of the high-definition detection camera in detecting the outer wall of the wire and cable. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the utility model;

[0016] Figure 2 It is the utility model Figure 1 A is an enlarged structural schematic diagram;

[0017] Figure 3 It is a cleaning sleeve structural schematic diagram of the utility model.

[0018] In the figure:

[0019] 1, base; 2, first support table; 3, second support table; 4, high-definition detection camera; 5, support rod; 6, top plate; 7, adjusting rod; 8, mounting seat; 9, fixed screw; 10, cleaning sleeve; 11, mounting frame; 12, drive motor; 13, threaded rod; 14, threaded ring; 15, connecting rod; 16, mounting ring; 17, suction machine; 18, air inlet pipe; 19, collection pipe; 20, dust collection head; 21, exhaust pipe; 22, fixed plate; 23, electric telescopic rod; 24, shielding protection seat; 25, detection frame. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0021] Please refer to Figures 1 to 3 The detection equipment for wire and cable processing in the embodiment comprises a base 1, two first support tables 2, a second support table 3, a detection frame 25 and two high-definition detection cameras 4, the top of the base 1 is provided with a cleaning mechanism, and the inside of the detection frame 25 is provided with a protection structure.

[0022] The first support table 2 and the second support table 3 are respectively fixedly installed on the top outer wall of the base 1, the detection frame 25 is fixedly installed on the top of the second support table 3, and the two high-definition detection cameras 4 are respectively installed on the top inner wall and the bottom inner wall of the detection frame 25.

[0023] The cleaning mechanism includes two support rods 5 fixedly installed on the top outer wall of the first support platform 2. A top plate 6 is fixedly installed on the top outer wall of the support rods 5. Two adjusting rods 7 are slidably connected inside the top plate 6. A mounting base 8 is fixedly installed on the bottom outer wall of the adjusting rods 7. Two fixing screws 9 are movably installed inside the mounting base 8. A cleaning sleeve 10 is movably installed at the bottom of the mounting base 8. Two sliding holes are opened inside the top plate 6. The adjusting rods 7 are slidably connected inside the sliding holes and are of the same size. The fixing screws 9 pass through the inside of the mounting base 8 and are threadedly connected to the top of the cleaning sleeve 10.

[0024] A mounting bracket 11 is fixedly installed on the top outer wall of the top plate 6. Two drive motors 12 are fixedly installed on the top outer wall of the mounting bracket 11. The output shaft of the drive motor 12 is fixedly connected to a threaded rod 13. A threaded ring 14 is threadedly connected to the outer peripheral wall of the threaded rod 13. A connecting rod 15 is fixedly connected to the outer peripheral wall of the threaded ring 14. An installation ring 16 is fixedly installed on the side of the connecting rod 15 away from the threaded ring 14. The mounting bracket 11 is in the shape of an "I". The threaded rod 13 is rotatably connected between the top inner wall and the bottom inner wall of the mounting bracket 11. The installation ring 16 is fixedly installed on the outer peripheral wall of the adjusting rod 7.

[0025] A suction machine 17 is fixedly installed on the top outer wall of the base 1. An air inlet pipe 18 is fixedly installed at the air inlet end of the suction machine 17. A collection pipe 19 is fixedly installed at the top of the air inlet pipe 18. Four dust suction heads 20 are fixedly installed on the outer peripheral wall of the collection pipe 19. The four dust suction heads 20 are located on the left and right sides below the two cleaning sleeves 10 respectively. An exhaust pipe 21 is fixedly installed at the air outlet end of the suction machine 17.

[0026] The protective structure includes fixed plates 22 that are fixedly installed on the inner walls of the top and bottom of the detection frame 25. An electric telescopic rod 23 is fixedly installed on the left side of the fixed plate 22. A shielding and protective seat 24 is fixedly installed on the telescopic shaft of the electric telescopic rod 23. The telescopic shaft of the electric telescopic rod 23 passes through the interior of the fixed plate 22 and extends to the right. The shielding and protective seat 24 is circular. The outer walls of the two shielding and protective seats 24 on opposite sides are at the same height as the outer walls of the two high-definition detection cameras 4 on opposite sides.

[0027] In this embodiment, the cleaning sleeve 10 includes a circular sleeve and a circular soft brush. The circular soft brush will wrap around the outer wall of the wire and cable to clean it.

[0028] In this embodiment, the shielding and protective base 24 will shield and protect the high-definition detection camera 4 when it is not in use, preventing dust from adhering to the outer wall of the high-definition detection camera 4 and reducing the number of times the high-definition detection camera 4 needs to be cleaned.

[0029] In the embodiment, two cleaning sleeves 10 are used respectively, when one cleaning sleeve 10 finishes cleaning a group of electric wire cables, the other cleaning sleeve 10 is lowered to clean another group of electric wire cables, without replacement and waiting, improving the efficiency of electric wire cable detection.

[0030] In the embodiment, the electric wire cables are wound and stretched through the winding assembly, and the winding assembly comprises a winding machine and a winding roller.

[0031] The working principle of the above embodiment is as follows:

[0032] When it is necessary to clean the dust on the outer wall of the electric wire cable, the threaded rod 13 is driven to rotate by the left driving motor 12, the threaded ring 14 is moved downward, and the left cleaning sleeve 10 is moved downward through the connecting rod 15, the mounting ring 16, the adjusting rod 7 and the mounting seat 8, the electric wire cable is inserted into the cleaning sleeve 10 and connected with the winding assembly, the electric wire cable is pulled to the right through the winding assembly, the suction machine 17 is started, the dust adhered to the outer wall of the electric wire cable is cleaned by the cleaning sleeve 10, the dust is sucked by the suction head 20, and the high-definition detection camera 4 detects the outer wall of the cleaned electric wire cable, improving the accuracy of electric wire cable detection.

[0033] It should be noted that in this document, the terms such as first and second are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or device. Without more limitations, the element defined by the statement "including a" does not exclude the presence of other identical elements in the process, method, article or device including the element.

[0034] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A testing device for wire and cable processing, comprising a base (1), two first support platforms (2), two second support platforms (3), a testing frame (25), and two high-definition testing cameras (4), characterized in that: The base (1) is provided with a cleaning mechanism on its top, and the detection frame (25) is provided with a protective structure inside; The cleaning mechanism includes two support rods (5) fixedly installed on the top outer wall of the first support platform (2). A top plate (6) is fixedly installed on the top outer wall of the support rods (5). Two adjusting rods (7) are slidably connected inside the top plate (6). A mounting seat (8) is fixedly installed on the bottom outer wall of the adjusting rods (7). Two fixing screws (9) are movably installed inside the mounting seat (8). A cleaning sleeve (10) is movably installed at the bottom of the mounting seat (8). A mounting frame (11) is fixedly installed on the top outer wall of the top plate (6). Two drive motors (12) are fixedly installed on the top outer wall of the mounting frame (11). The output shaft of the base (1) is fixedly connected to a threaded rod (13), the outer peripheral wall of the threaded rod (13) is threadedly connected to a threaded ring (14), the outer peripheral wall of the threaded ring (14) is fixedly connected to a connecting rod (15), the side of the connecting rod (15) away from the threaded ring (14) is fixedly installed with an installation ring (16), the top outer wall of the base (1) is fixedly installed with a suction machine (17), the air inlet end of the suction machine (17) is fixedly installed with an air inlet pipe (18), the top of the air inlet pipe (18) is fixedly installed with a collecting pipe (19), the outer peripheral wall of the collecting pipe (19) is fixedly installed with four dust suction heads (20), and the air outlet end of the suction machine (17) is fixedly installed with an exhaust pipe (21).

2. The detection apparatus for processing electric wire and cable according to claim 1, characterized by: The protective structure includes a fixed plate (22) that is fixedly installed on the inner wall of the top and bottom of the detection frame (25). An electric telescopic rod (23) is fixedly installed on the left side of the fixed plate (22), and a shielding protective seat (24) is fixedly installed on the telescopic shaft of the electric telescopic rod (23).

3. The detection apparatus for processing an electric wire or cable according to claim 2, characterized by: The telescopic shaft of the electric telescopic rod (23) passes through the interior of the fixed plate (22) and extends to the right. The shielding and protective seat (24) is circular. The outer wall of the two shielding and protective seats (24) on opposite sides is at the same height as the outer wall of the two high-definition detection cameras (4) on opposite sides.

4. The detection apparatus for processing electric wire and cable according to claim 1, characterized by: The top plate (6) has two sliding holes inside. The adjusting rod (7) is slidably connected inside the sliding holes and is of the same size. The fixing screw (9) passes through the inside of the mounting base (8) and is threadedly connected to the top of the cleaning sleeve (10).

5. The detection apparatus for processing of electric wire and cable according to claim 1, characterized in that: The mounting bracket (11) is in the shape of an "I". The threaded rod (13) is rotatably connected between the top inner wall and the bottom inner wall of the mounting bracket (11). The mounting ring (16) is fixedly installed on the outer peripheral wall of the adjusting rod (7).

6. The detection apparatus for processing of electric wire and cable according to claim 1, characterized in that: The four vacuum heads (20) are located on the left and right sides below the two cleaning sleeves (10).

7. The detection apparatus for processing of electric wire and cable according to claim 1, characterized in that: The first support platform (2) and the second support platform (3) are respectively fixedly installed on the top outer wall of the base (1), the detection frame (25) is fixedly installed on the top of the second support platform (3), and the two high-definition detection cameras (4) are respectively installed on the top inner wall and bottom inner wall of the detection frame (25).