Modularized integrated high-explosive circuit breaker handcart

By integrating electrical components into the electrical component back box through modular and integrated design, the problems of complex structure and large size of circuit breaker trolley are solved, and the miniaturization and reliability of the equipment are achieved.

CN223693558UActive Publication Date: 2025-12-19WAROM TECHNOLOGY INCORPORATED COMPANY
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Patent Information

Application Number
CN202423295154.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-12-19
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

Existing mining circuit breaker trolleys have complex structures and large sizes, and electrical components are installed separately, resulting in inconvenient equipment maintenance and low reliability.

Method used

The modular and integrated design integrates the power module, chassis controller, protector, circuit breaker controller, relay, gateway and miniature circuit breaker into the electrical component back box, forming a closed box module that integrates the circuit breaker body and control circuit electrical components, reducing external influences.

Benefits of technology

This has enabled the miniaturization of equipment, reduced the probability of electrical components being affected by external factors, and improved the reliability and stability of the equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223693558U_ABST
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Abstract

A modularized and integrated high-explosive circuit breaker handcart comprises a chassis truck, an electrical part back box and a circuit breaker body are installed above the chassis truck, and a power module, a chassis truck controller, a protector, a circuit breaker controller, a relay, a gateway and a micro circuit breaker are installed in an inner cavity of the electrical part back box. The power supply module is connected with the chassis vehicle controller, the circuit breaker controller and the protector through the micro circuit breaker, the protector is connected with the chassis vehicle controller and the circuit breaker controller, the circuit breaker controller is connected with the circuit breaker body through the relay, and the gateway is connected with the chassis vehicle controller and the circuit breaker controller through communication interfaces; and the side surface of the electrical part back box is provided with a micro circuit breaker operation window and a network cable wiring window. According to the integrated high-explosive circuit breaker handcart, the defects in the prior art are overcome, the overall dimension of the whole integrated high-explosive circuit breaker handcart is smaller than that of similar products, the required equipment accommodating space is smaller, the probability that electrical parts are affected by external factors is effectively reduced, and the reliability and the stability of equipment are improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of mine electrical equipment, concretely relates to a modular integrated high-explosion circuit breaker handcart. BACKGROUND

[0002] In a mine explosion-proof and intrinsically safe high-voltage permanent magnet mechanism vacuum power distribution device, a high-voltage permanent magnet vacuum (spring) mechanism circuit breaker (hereinafter referred to as "circuit breaker") is an electrical component for controlling circuit breaking, which can quickly break the circuit through a vacuum tube and a mechanical + permanent magnet mechanism, and plays an important role in controlling the circuit under normal conditions, quickly disconnecting the circuit to protect the entire electric control system and the important electrical components of the subordinate equipment in emergency situations.

[0003] At present, the circuit breakers on the market are mainly divided into vacuum permanent magnet mechanism circuit breakers and spring mechanism circuit breakers. The vacuum permanent magnet mechanism circuit breaker has become a more mainstream circuit breaker due to its simple mechanism, fewer moving parts, and rapid breaking. However, the circuit breaker handcart in the prior art often installs the electrical components such as the protector and the controller separately, resulting in a complex overall structure, a large size, and being not conducive to the maintenance and upgrading of the equipment. CONTENT OF THE UTILITY MODEL

[0004] In view of the deficiencies of the prior art, the utility model provides a modular integrated high-explosion circuit breaker handcart, which overcomes the deficiencies of the prior art, makes the overall size of the integrated high-explosion circuit breaker handcart smaller than that of similar products, requires smaller equipment accommodation space, and also effectively reduces the probability of the electrical components being affected by external factors, improving the reliability and stability of the equipment.

[0005] To achieve the above purpose, the utility model is implemented by the following technical solutions:

[0006] A modular integrated high-explosion circuit breaker handcart, comprising a chassis cart, an electrical component back box and a circuit breaker body are installed above the chassis cart, a power module, a chassis cart controller, a protector, a circuit breaker controller, a relay, a gateway and a micro-break switch are fixedly installed in the inner cavity of the electrical component back box, the power module is connected with the chassis cart controller, the circuit breaker controller and the protector through the micro-break switch, the protector is connected with the chassis cart controller and the circuit breaker controller, the circuit breaker controller is connected with the circuit breaker body through the relay, and the gateway is connected with the chassis cart controller and the circuit breaker controller through a communication interface; a micro-break switch operation window and a network cable connection window are formed in the side surface of the electrical component back box, the micro-break switch operation window corresponds to the micro-break switch, and the network cable connection window corresponds to the gateway; a contact rod is fixedly installed on the side of the circuit breaker body away from the electrical component back box.

[0007] Preferably, a lightning arrester is also fixedly installed on the upper surface of the chassis cart, and the lightning arrester is connected with the circuit breaker body.

[0008] Preferably, a fuse is further installed in the inner cavity of the electrical component back box, and the fuse is connected in series between the circuit breaker controller and the power module.

[0009] Preferably, a movable door is movably connected to the operating window of the micro-break switch through a hinge, a hanging ring is arranged on the inner side of the end of the movable door away from the hinge, and a hook is arranged on the side of the electrical component back box and hung with the hanging ring.

[0010] Preferably, a resistor-capacitor is further installed in the inner cavity of the electrical component back box, and the resistor-capacitor is connected in series between the circuit breaker controller and the power module.

[0011] The utility model provides a modular integrated high explosive circuit breaker handcart, has the following beneficial effects: the power module, chassis car controller, protector, circuit breaker controller, relay, gateway and micro-break switch are integrated in the electrical component back box, and an almost closed box module is formed through the electrical component back box, thereby effectively reducing the probability that each electrical component is affected by external factors. The circuit breaker body and the related control circuit electrical component are all integrated above the chassis car, so that the overall structure is smaller than all the circuit breakers and the corresponding control circuit electrical components on the market at present, and the required high explosive installation space is smaller, so as to effectively form a modular structure. BRIEF DESCRIPTION OF DRAWINGS

[0012] In order to more clearly illustrate the technical scheme in the utility model or the prior art, the drawings needed in the prior art description will be briefly introduced below.

[0013] Figure 1 Structure diagram of the utility model Figure One ;

[0014] Figure 2 Structure diagram of the utility model Figure Two ;

[0015] Figure 3 Structure diagram of the utility model when the electrical component back box is opened

[0016] Figure 4 Front view of the utility model when the electrical component back box is opened

[0017] Explanation of figure mark:

[0018] 1. Chassis vehicle; 2. Electrical components back box; 3. Circuit breaker body; 4. Power module; 5. Chassis vehicle controller; 6. Protector; 7. Circuit breaker controller; 8. Relay; 9. Gateway; 10. Miniature circuit breaker; 11. Miniature circuit breaker operation window; 12. Network cable connection window; 13. Contact rod; 14. Surge arrester; 15. Fuse; 16. Sliding door; 17. Hook; 18. Resistor and capacitor. Detailed Implementation

[0019] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings.

[0020] Example 1, as Figures 1 to 4 As shown, a modular integrated high-explosive circuit breaker trolley includes a chassis 1. An electrical component back box 2 and a circuit breaker body 3 are mounted on top of the chassis 1. In this embodiment, the circuit breaker body 3 is a miniaturized high-voltage vacuum permanent magnet circuit breaker. The electrical component back box 2 contains a power module 4, a chassis controller 5, a protector 6, a circuit breaker controller 7, a relay 8, a gateway 9, and a micro-break switch 10, all fixedly installed inside. The power module 4 is connected to the chassis controller 5, the circuit breaker controller 7, and the protector 6 via the micro-break switch 10. The protector 6 is connected to the chassis controller 5 and the circuit breaker controller 7. The circuit breaker controller 7 is connected to the circuit breaker body 3 through the relay 8. The gateway 9 is connected to the chassis controller 5 and the circuit breaker controller 7 through the communication interface. The side of the electrical component back box 2 is provided with a micro-break switch operation window 11 and a network cable connection window 12. The micro-break switch operation window 11 corresponds to the micro-break switch 10, and the network cable connection window 12 corresponds to the gateway 9. A contact rod 13 is fixedly installed on the side of the circuit breaker body 3 away from the electrical component back box 2.

[0021] The power module 4 provides stable direct current power for each electrical component inside the electrical component back box 2. The chassis car controller 5 is used to control the movement of the chassis car 1, so that the chassis car 1 has two moving ways of electric and manual, and is integrated into the electrical component back box 2 through the chassis car controller 5 to form an integrated module. The protector 6 is used to detect the current, voltage and other parameters in the entire circuit, and when an abnormality is detected (such as overcurrent, overvoltage, undervoltage, etc.), a signal will be sent to the circuit breaker controller in time to cut off the circuit to protect the equipment and personnel safety. The circuit breaker controller 7 receives the signal from the protector 6 to control the opening and closing of the circuit breaker body 3, realizing the protection and control of the circuit. The relay 8 is used to receive the signal of the circuit breaker controller 7 to close or open the circuit, so as to play the role of isolation, conversion and amplification of the signal. The gateway 9 serves as a communication hub, and the gateway 9 is connected with the circuit breaker controller 7, the relay 8 and the protector 6 through a communication interface (such as RS485, Ethernet, etc.), collects and forwards data. Each electrical component is connected with a remote monitoring system or an upper computer to realize data transmission and remote monitoring.

[0022] Working principle:

[0023] In this embodiment, the power module 4, the chassis car controller 5, the protector 6, the circuit breaker controller 7, the relay 8, the gateway 9 and the micro switch 10 are integrated in the electrical component back box 2, and an almost closed box module is formed through the electrical component back box 2, thereby effectively reducing the probability of each electrical component being affected by external factors. The circuit breaker body 3 and the control circuit electrical components related thereto are all integrated above the chassis car 1, so that the overall structure is smaller in size and requires smaller high-explosion installation space compared with all the circuit breakers and corresponding control circuit electrical components on the market at present, so as to effectively form a modular structure. The contact rod 13 is fixedly installed on the side of the circuit breaker body 3 away from the electrical component back box 2, and the maximum size of the contact rod 13 is φ35, and the rated current is 1250A.

[0024] In addition, in this embodiment, a micro switch operation window 11 is opened at the corresponding position of the micro switch 10, so that the entire circuit breaker circuit can be quickly disconnected through the micro switch operation window 11, thereby enabling quick maintenance operation of the control circuit.

[0025] In embodiment two, as a further preferred scheme of embodiment one, the lightning arrester 14 is further fixedly installed on the upper surface of the chassis car 1, and the lightning arrester 14 is connected with the circuit breaker body 3. The lightning arrester 14 is used to protect the circuit breaker body 3 from lightning overvoltage, effectively resisting the threat of lightning and overvoltage, and ensuring the stable operation of the power equipment.

[0026] As a further preferred solution of the embodiment one, the inner cavity of the electrical component back box 2 is further provided with a fuse 15, which is connected in series between the circuit breaker controller 7 and the power module 4. The fuse 15 is used for short circuit protection and severe overload protection of the circuit. When a short circuit fault or a severe overload fault occurs in the circuit, the fuse 15 is heated by the current flowing through it, and the fuse melts when the melting temperature is reached, thereby breaking the fault circuit.

[0027] As a further preferred solution of the embodiment one, the micro-break switch operating window 11 is provided with a movable door 16 connected movably by a hinge, and a hanging ring is arranged on the outer side of the end of the movable door 16 away from the hinge. A hook 17 is arranged on the side of the electrical component back box 2, and the hook 17 is hung with the hanging ring. Therefore, when the internal circuit of the electrical component back box 2 needs to be repaired, the hanging ring on the outer side of the movable door 16 can be separated from the hook 17, so that the movable door 16 can be opened by rotating around the hinge, and the micro-break switch 10 can be operated to quickly break the entire circuit breaker circuit.

[0028] As a further preferred solution of the embodiment one, the inner cavity of the electrical component back box 2 is further provided with a resistor-capacitor 18 connected in series between the circuit breaker controller 7 and the power module 4. The resistor-capacitor 18 is used to effectively avoid overvoltage and overcurrent phenomena in the circuit, thereby effectively ensuring the normal operation and performance of the circuit.

[0029] The above embodiments are only used to illustrate the technical solutions of the present application, and not to limit them. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacements to some of the technical features. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A modular integrated high interrupting capacity circuit breaker handcart, characterized by: The utility model provides a kind of circuit breaker, including chassis car (1), electric element back box (2) and circuit breaker body (3) are respectively installed on the left side and the right side above chassis car (1), power module (4), protector (6), circuit breaker controller (7), relay (8), gateway (9) and micro switch (10) are respectively fixedly installed in the cavity of electric element back box (2), the power module (4) is connected with circuit breaker controller (7) and protector (6) by micro switch (10), the protector (6) is connected with circuit breaker controller (7), the circuit breaker controller (7) is connected with circuit breaker body (3) by relay (8), the gateway (9) is connected with circuit breaker controller (7) by communication interface;Micro switch operation window (11) and network cable wiring window (12) are opened in the side of electric element back box (2), the micro switch operation window (11) corresponds with micro switch (10), the network cable wiring window (12) corresponds with gateway (9);Contact rod (13) is fixedly installed on the side of circuit breaker body (3) away from electric element back box (2).

2. The modular integrated high interrupting capacity circuit breaker handcart of claim 1, wherein: The upper surface of the chassis car (1) is also fixedly installed with a lightning arrester (14), and the lightning arrester (14) is connected with the circuit breaker body (3).

3. The modular integrated high interrupting capacity circuit breaker handcart of claim 1, wherein: The cavity of the electric element back box (2) is also installed with a fuse (15), and the fuse (15) is connected in series between the circuit breaker controller (7) and the power module (4).

4. The modular integrated high interrupting capacity circuit breaker handcart of claim 1, wherein: The micro switch operation window (11) is hingedly connected with a movable door (16), and the inner side of the end of the movable door (16) away from the hinge is provided with a hanging ring.

5. The modular integrated high interrupting capacity circuit breaker handcart of claim 1, wherein: The cavity of the electric element back box (2) is also installed with a resistance-capacitance (18), and the resistance-capacitance (18) is connected in series between the circuit breaker controller (7) and the power module (4).