Frame placing equipment for automatically placing frame of solar photovoltaic panel to frame assembling machine

Abstract

The utility model provides frame placing equipment for automatically placing a solar photovoltaic panel to a frame assembling machine, which belongs to the technical field of photovoltaic panel processing and comprises a supporting assembly, a base, a support fixedly connected to the upper end of the base, a connection table mounted in the middle of the support and a cross beam fixedly connected to the top of the support. The frame placing assembly comprises a supporting plate installed on the side wall of the support in a sliding mode, a transverse rod fixedly connected to the side wall of the top of the support, a fixing plate fixedly connected to the lower end of the transverse rod, a limiting plate connected to the bottom of the fixing plate in a sliding mode, and a first air cylinder fixedly connected to the side wall of the limiting plate. And the clamping plate is adaptively mounted at the output end of the first cylinder. The photovoltaic panel frame placing device has the advantages that the supporting assembly and the frame placing assembly are used in cooperation, photovoltaic panel frames can be rapidly placed on the frame assembling machine, a plurality of frames can be assembled at the same time, production efficiency is improved, and the photovoltaic panel frame placing device is suitable for frame placing operation of frames of different sizes and different types.

Description

TECHNICAL FIELD

[0001] The utility model belongs to photovoltaic panel processing technical field, and specifically relates to a kind of solar photovoltaic panel automatic frame setting to frame setting machine's frame setting equipment. BACKGROUND

[0002] With the increasing demand for clean energy worldwide, solar energy, as a clean and renewable energy, has received widespread attention and vigorous development. In recent years, the solar photovoltaic industry has shown rapid development momentum, and the market size continues to expand. In order to meet the growing market demand, photovoltaic enterprises need to continuously expand production scale, improve production efficiency and reduce production cost, which puts higher requirements on the automation and intelligence level of photovoltaic production equipment.

[0003] In the traditional photovoltaic panel frame setting production process, the frame setting link is usually completed by manual. Manual frame setting has many drawbacks, such as high labor intensity, low production efficiency, limited number of frames set by each worker per hour, and long-time repetitive operation that can easily lead to worker fatigue, thereby affecting the quality and precision of frame setting. Manual frame setting has large error, and it is difficult to ensure the position precision of frame setting, which can easily cause problems such as tight and disorderly frame installation, which not only affects the appearance quality of photovoltaic panel, but also can cause performance degradation and damage of photovoltaic panel during use, thereby reducing the yield of products. SUMMARY

[0004] The utility model aims to provide a kind of solar photovoltaic panel automatic frame setting to frame setting machine's frame setting equipment, to solve the problems raised in the above background technology.

[0005] To achieve the above purpose, the utility model provides the following technical scheme:

[0006] A kind of solar photovoltaic panel automatic frame setting to frame setting machine's frame setting equipment, comprising,

[0007] Supporting assembly, including base, support fixedly connected on the upper end of the base, adapter table installed in the middle of the support, and crossbeam fixedly connected on the top of the support;

[0008] Frame setting assembly, including support plate slidably installed on the side wall of the support, horizontal rod fixedly connected on the top side wall of the support, fixed plate fixedly connected on the lower end of the horizontal rod, limiting plate slidably connected on the bottom of the fixed plate, first air cylinder fixedly connected on the side wall of the limiting plate, and clamping plate adaptively installed on the output end of the first air cylinder.

[0009] As a preferred scheme of the utility model, the swing frame assembly further includes a second air cylinder fixedly connected to the end of the clamping plate, and a clamping jaw adaptively installed at the output end of the second air cylinder, the end of the clamping jaw extending to the side wall of the support plate.

[0010] As a preferred scheme of the utility model, the swing frame assembly further includes a first motor installed at the middle of the fixed plate, a gear adaptively installed at the output end of the first motor, and a toothed plate fixedly connected to the middle side wall of the limiting plate, the side wall of the gear being engaged with the toothed plate.

[0011] As a preferred scheme of the utility model, the swing frame assembly further includes a second motor fixedly connected to the side wall of the fixed plate, a lead screw adaptively installed at the output end of the second motor, and a ball nut threadedly connected to the middle of the lead screw, the ball nut being bolted to the side wall of the support plate.

[0012] As a preferred scheme of the utility model, the swing frame assembly further includes a guide rod inserted at one side of the support plate, the end of the guide rod being fixedly connected to the side wall of the support frame.

[0013] As a preferred scheme of the utility model, the support assembly further includes a sliding table slidably installed at the side wall of the cross beam, and a third air cylinder installed at the middle of the sliding table, the end of the third air cylinder extending above the docking table.

[0014] As a preferred scheme of the utility model, the support assembly further includes a connecting piece fixedly connected to the output end of the third air cylinder, and a vacuum chuck encapsulated at the lower end of the connecting piece, the end of the vacuum chuck protruding from the side wall of the connecting piece.

[0015] Compared with the prior art, the utility model has the beneficial effects that through the cooperation of the support assembly and the swing frame assembly, the photovoltaic panel frame can be quickly placed on the frame assembling machine, the frame assembling time of a single photovoltaic panel frame is greatly shortened, multiple frames can be simultaneously assembled, the production efficiency is improved, the error of the frame placement position can be controlled within a very small range, the cooperation between the photovoltaic panel and the frame is more compact and neat, the overall quality and appearance quality of the product are improved, the risk of photovoltaic panel damage or performance decline caused by inaccurate frame installation is reduced, the problems of misplacement, missed placement, and uneven placement that may occur in the manual frame placement process are avoided, the opportunities for workers to directly contact the mechanical equipment are reduced, the incidence of work accidents caused by operation errors or equipment failures is reduced, a safer working environment is created for the employees, the frame placement operation of solar photovoltaic panel frames of different sizes and types can be adapted, from common regular sizes to specially customized oversized or undersized frames, all can be accurately placed, and the production needs of diversified photovoltaic products in the market are met. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the drawings needed in the embodiment description will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor on the premise of not deviating from the connotation of the present application. Among them:

[0017] Figure 1 It is a schematic diagram of the overall structure of the present application;

[0018] Figure 2 It is a schematic diagram of the front mechanism of the present application;

[0019] Figure 3 It is a schematic diagram of the top view structure of the present application;

[0020] Figure 4 It is a schematic diagram of the side structure of the present application.

[0021] In the figure: 100, support assembly; 101, base; 102, support; 103, docking station; 104, crossbeam; 105, sliding table; 106, third cylinder; 107, connecting piece; 108, vacuum chuck; 200, swing frame assembly; 201, support plate; 202, crossbar; 203, fixed plate; 204, limiting plate; 205, first cylinder; 206, clamping plate; 207, second cylinder; 208, clamping jaw; 209, first motor; 210, gear; 211, toothed plate; 212, second motor; 213, lead screw; 214, ball nut; 215, guide rod. DETAILED DESCRIPTION

[0022] In order to make the above-mentioned purposes, features and advantages of the present application more apparent and easy to understand, the specific embodiments of the present application will be described in detail below with reference to the drawings of the specification.

[0023] In the following description, many specific details are set forth in order to provide a thorough understanding of the present application, but the present application can also be implemented in other ways different from those described herein, and those skilled in the art can make similar generalizations without deviating from the connotation of the present application, therefore the present application is not limited by the specific embodiments disclosed below.

[0024] Secondly, the "one embodiment" or "embodiment" referred to herein means that the specific features, structures or characteristics can be included in at least one implementation of the present application. In this specification, "in one embodiment" does not mean the same embodiment, nor is it an independent or alternative embodiment that excludes other embodiments. EMBODIMENT

[0025] Refer toFigures 1-4 For the embodiment of the utility model, the embodiment provides a solar photovoltaic panel automatic frame placing to frame assembling machine's frame placing equipment, including,

[0026] Support assembly 100, including base 101, support 102 fixedly connected on the upper end of base 101, adapter table 103 installed in the middle of support 102 and crossbeam 104 fixedly connected on the top of support 102;

[0027] Frame placing assembly 200, including support plate 201 slidingly installed in the side wall of support 102, horizontal rod 202 fixedly connected on the top side wall of support 102, fixed plate 203 fixedly connected on the lower end of horizontal rod 202, limiting plate 204 slidingly connected on the bottom of fixed plate 203, first air cylinder 205 fixedly connected on the side wall of limiting plate 204 and clamping plate 206 adaptively installed on the output end of first air cylinder 205.

[0028] Wherein, the adapter table 103 in the middle of support assembly 100 is used to place the photovoltaic panel frame body that needs to be processed, and the photovoltaic panel frame body is butted with the inlet of frame assembling machine, is sent into the processing area of frame assembling machine and is assembled, the support 102 is used to maintain the stability of the position of frame placing assembly 200, facilitates the frame placing loading operation of frame assembling equipment, the crossbeam 104 is used to fix the top of support 102, keeps the stability of the connecting structure of support 102, the support plate 201 slidingly installed in the side wall of support 102 is used to store the frame body parts that need to be used, when using, first air cylinder 205 is driven to run by control equipment, first air cylinder 205 will drive clamping plate 206 to move downward, so that clamping plate 206 is inserted into the side wall of frame body, then limiting plate 204 is moved along fixed plate 203 to the middle region of support 102 by driving device, clamping plate 206 will push the frame body along the side wall of frame body to the middle of adapter table 103, facilitates the frame placing loading of frame assembling machine, can increase multiple frame placing assemblies 200 on the side wall of adapter table 103, synchronous operation, improves the assembly efficiency, adjusts the installation position of first air cylinder 205, can adapt to the frame assembling of photovoltaic panel frame body of different sizes.

[0029] Specifically, frame placing assembly 200 further includes second air cylinder 207 fixedly connected on the end of clamping plate 206 and clamping jaw 208 adaptively installed on the output end of second air cylinder 207, and the end of clamping jaw 208 extends to the side wall of support plate 201.

[0030] Wherein, the second air cylinder 207 with clamping jaw 208 installed on the end of clamping plate 206, when clamping plate 206 is inserted into the side wall of frame body, second air cylinder 207 is controlled to run by driving equipment, can drive clamping jaw 208 to be clamped in the side wall of frame body, further guarantees the stability of frame body position, can more accurately place frame.

[0031] Further, the swing frame assembly 200 further comprises a first motor 209 installed in the middle of the fixed plate 203, a gear 210 adaptively installed at the output end of the first motor 209, and a toothed plate 211 fixedly connected to the side wall of the limiting plate 204, and the side wall of the gear 210 is engaged with the toothed plate 211.

[0032] Among them, the first motor 209 with the gear 210 is installed in the middle of the fixed plate 203, the power supply of the first motor 209 is connected through the driving device, and the first motor 209 cooperates with the gear 210 to drive the limiting plate 204 with the toothed plate 211 to move along the fixed plate 203, and the swing frame assembly 200 is used for swing frame feeding operation of the frame component.

[0033] Further, the swing frame assembly 200 further comprises a second motor 212 fixedly connected to the side wall of the fixed plate 203, a lead screw 213 adaptively installed at the output end of the second motor 212, and a ball nut 214 threadedly connected in the middle of the lead screw 213, and the ball nut 214 is bolted to the side wall of the support plate 201.

[0034] Among them, the second motor 212 with the lead screw 213 is installed on the side wall of the fixed plate 203, the power supply of the second motor 212 is connected through the driving device, the second motor 212 can drive the lead screw 213 to rotate, and then cooperate with the ball nut 214 to drive the support plate 201 to ascend and descend along the side wall of the support 102, adjust the height of the support plate 201, and facilitate the swing frame of the frame of different sizes.

[0035] Preferably, the swing frame assembly 200 further comprises a guide rod 215 inserted on one side of the support plate 201, and the guide rod 215 is fixedly connected to the side wall of the support 102.

[0036] Among them, the guide rod 215 is increased on the side wall of the support 102 and is in butt joint with the support plate 201, which can maintain the stable ascending and descending of the support plate 201 on the side wall of the support 102, and keep the position of the support plate 201 stable.

[0037] It should be noted that the support assembly 100 further comprises a sliding table 105 slidably installed on the side wall of the cross beam 104, and a third cylinder 106 installed in the middle of the sliding table 105, and the third cylinder 106 extends to above the docking table 103.

[0038] Among them, the sliding table 105 with the third cylinder 106 is increased on the side wall of the cross beam 104, which facilitates the pressing of the frame to be processed, and also facilitates the movement of the position of the frame, and is in butt joint with the frame assembling machine processing area.

[0039] Preferably, the support assembly 100 further comprises a connecting piece 107 fixedly connected to the output end of the third cylinder 106, and a vacuum chuck 108 encapsulated at the lower end of the connecting piece 107, and the end of the vacuum chuck 108 protrudes from the side wall of the connecting piece 107.

[0040] Wherein, the connecting piece 107 with vacuum chuck 108 installed at the end of the third cylinder 106, facilitates the control of the working state of the vacuum chuck 108 by vacuum generator and other components, adapts to the adsorption adjustment position of the frame assembly, and can directly compress the frame when not adsorbed.

[0041] In use, the frame to be placed on the frame is placed on the support plate 201, the power supply of the second motor 212 is connected through the driving device, the second motor 212 can drive the screw rod 213 to rotate, and then the support plate 201 can be lifted along the side wall of the support 102 by cooperating with the ball nut 214, the height of the support plate 201 is adjusted, so that the support plate 201 is connected with the docking table 103, the first cylinder 205 is driven to run through the control device, the clamping plate 206 is moved downward, so that the clamping plate 206 is inserted into the side wall of the frame, the second cylinder 207 is controlled to run through the driving device, the clamping jaw 208 is clamped on the side wall of the frame, further ensuring the stability of the frame position, then the power supply of the first motor 209 is connected through the driving device, the first motor 209 can drive the limiting plate 204 with the tooth plate 211 to move along the fixed plate 203 through the gear 210, and the frame is sent into the middle of the docking table 103.

[0042] In summary, through the cooperation of the support assembly and the frame placing assembly, the photovoltaic panel frame can be quickly placed on the frame assembling machine, the frame assembling time of a single photovoltaic panel frame is greatly shortened, multiple frames can be assembled at the same time, the production efficiency is improved, the error of the frame placing position can be controlled within a very small range, the cooperation between the photovoltaic panel and the frame is more compact and neat, the overall quality and appearance quality of the product are improved, the risk of photovoltaic panel damage or performance decline caused by inaccurate frame installation is reduced, the problems of misplacement, omission and disorderly placement in the manual frame placing process are avoided, the opportunity of direct contact between workers and mechanical equipment is reduced, the incidence of work accidents caused by operation errors or equipment failures is reduced, a safer working environment is created for employees, the frame placing operation of solar photovoltaic panel frames of different sizes and types can be adapted, from common regular sizes to specially customized oversized or undersized frames, accurate placement can be achieved, and the production demand of diversified photovoltaic products in the market is met.

[0043] It is important to note that the construction and arrangements of the application shown in the various exemplary embodiments are illustrative only. Although only a few embodiments have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications can be made to the embodiments without departing from the novel teachings and advantages of the subject matter described herein (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, locations, and the like). For example, the elements shown as integrally formed can be constructed of multiple parts or elements, the position of elements can be reversed or otherwise varied, and the nature or number of elements or positions can be modified or changed. Thus, all such modifications are intended to be included within the scope of the present inventive subject matter. The order or sequence of any process or method steps can be varied or re-sequenced without departing from the subject matter described herein. Any "open / closed" claims are intended to encompass the structure described herein, and not just the structure equivalent, but also the equivalent structure. Other substitutions, modifications, changes and omissions can be made in the design, operating conditions and arrangement of the exemplary embodiments without departing from the scope of the present inventive subject matter. Accordingly, the present inventive subject matter is not limited to particular embodiments described, but extends to various modifications that nevertheless fall within the scope of the appended claims.

[0044] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of an actual implementation can be described (i.e., those pertaining to the

[0045] It is to be understood that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions can be made. Such development efforts can inevitably lead to a number of substitutions, modifications, changes and omissions of parts illustrated as having a preferred or exemplary configuration. Those skilled in the art will be able to make such changes while still falling within the scope of the underlying inventive principles disclosed herein.

[0046] It should be noted that the above-mentioned embodiments are only used to illustrate the technical solutions of the present application but not to limit the present application, and although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or equivalent replaced without departing from the spirit and scope of the present application, and all should be included in the scope of the claims of the present application.

Claims

1. A frame setting apparatus for automatically setting a solar photovoltaic panel frame to a frame assembling machine, characterized by: The utility model relates to a support assembly (100) including base (101), fixedly connected on the upper end of the base (101) support (102), installed in the support (102) intermediate adapter table (103) and fixedly connected in the top of support (102) crossbeam (104), swing frame assembly (200) including slidingly installed in the side wall of support (102) support plate (201), fixedly connected in the top side wall of support (102) crossbar (202), fixedly connected in the lower end of crossbar (202) fixed plate (203), slidingly connected in the bottom of fixed plate (203) limiting plate (204), fixedly connected in the side wall of limiting plate (204) first air cylinder (205) and adaptively installed in the output end of first air cylinder (205) clamping plate (206). The swing frame assembly (200) further includes a second air cylinder (207) fixedly connected to the end of the clamping plate (206), and a clamping jaw (208) adaptively installed at the output end of the second air cylinder (207), the end of the clamping jaw (208) extending to the side wall of the support plate (201). The swing frame assembly (200) further includes a first motor (209) installed in the middle of the fixed plate (203), a gear (210) adaptively installed at the output end of the first motor (209), and a toothed plate (211) fixedly connected to the side wall of the middle of the limiting plate (204), the side wall of the gear (210) meshing with the toothed plate (211).

2. The frame-tilting device of claim 1, wherein: The swing frame assembly (200) further includes a second motor (212) fixedly connected to the side wall of the fixed plate (203), a lead screw (213) adaptively installed at the output end of the second motor (212), and a ball nut (214) threadedly connected in the middle of the lead screw (213), the ball nut (214) being bolted to the side wall of the support plate (201).

3. The frame-tilting device of claim 2, wherein: The swing frame assembly (200) further includes a guide rod (215) inserted on one side of the support plate (201), the end of the guide rod (215) being fixedly connected to the side wall of the support (102).

4. The frame-tilting device of claim 3, wherein: The support assembly (100) further includes a sliding table (105) slidingly installed on the side wall of the crossbeam (104), and a third air cylinder (106) installed in the middle of the sliding table (105), the end of the third air cylinder (106) extending above the adapter table (103).

5. The frame-tilting device of claim 4, wherein: The support assembly (100) further includes a connecting piece (107) fixedly connected to the output end of the third air cylinder (106), and a vacuum chuck (108) encapsulated in the lower end of the connecting piece (107), the end of the vacuum chuck (108) protruding from the side wall of the connecting piece (107).

6. The frame-tilting device of claim 5, wherein: ​ 7. The frame-tilting device of claim 6, wherein: ​

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