Automatic discharging device of rubber track press vulcanizer
The automatic discharge device of the rubber tracked flat vulcanizing machine utilizes a combination of bearing plate, support cylinder, rotating shaft, spur gear and flat belt conveyor to realize the automated discharge of rubber products, solving the problems of low efficiency and poor adaptability in the traditional discharge process, and improving production efficiency and equipment flexibility.
Patent Information
- Application Number
- CN202520132532.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-21
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-01-21
AI Technical Summary
Traditional rubber product unloading processes rely on manual operation, which is inefficient and labor-intensive. Furthermore, existing automatic unloading devices are complex in structure, costly, and have limited adaptability and flexibility.
An automatic material discharge device for a rubber tracked flat vulcanizing machine was designed. It adopts a combination of a bearing plate, support cylinder, rotating shaft, spur gear, rack, transverse drive device and flat belt conveyor to realize automatic material distribution and conveying. The accuracy and speed of material discharge are improved through precise mechanical motion control.
It improves automation, material uniformity and production efficiency, reduces manual operation, has a compact structure, good stability, is easy to maintain, adapts to materials of different shapes and sizes, and expands the scope of application of the equipment.
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Figure CN223701424U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a discharging device technical field, and the specific field is a rubber track flat vulcanizing machine automatic discharging device. BACKGROUND
[0002] In the production process of rubber products, flat vulcanizing machine is a common equipment, which is used for vulcanization treatment of rubber material under high temperature and high pressure to obtain the required physical properties. The vulcanized rubber product needs to be taken out from the flat vulcanizing machine and processed and processed subsequently. The traditional rubber product discharging process depends on manual operation, which is not only low in efficiency, but also high in labor intensity, and is easy to cause fatigue and safety risk of the operator.
[0003] In order to improve the production efficiency and automation level, reduce manual operation, some automatic discharging devices appear in the market. These devices usually include mechanical arm, conveying belt and other structures, which are used for automatically taking out the vulcanized rubber product from the vulcanizing machine and transferring it to the designated position. However, these automatic discharging devices are often complex in structure, high in cost, and limited in adaptability and flexibility when processing rubber products of different sizes and shapes. SUMMARY
[0004] The utility model aims at providing a rubber track flat vulcanizing machine automatic discharging device to solve the problems raised in the above background.
[0005] To achieve the above purpose, the utility model provides the following technical scheme: a rubber track flat vulcanizing machine automatic discharging device, which comprises a bearing plate, and a support cylinder is provided on the bearing plate. A shaft is connected to the inner cavity of the support cylinder through a deep groove ball bearing. The bottom end of the shaft extends below the support cylinder, and a spur gear is provided at this position. This design enables the shaft to rotate stably, and the support cylinder provides necessary support for the whole device.
[0006] The spur gear is designed with a rack on the side. The rack is driven by a transverse driving device. The function of the transverse driving device is to drive the spur gear to rotate at a precise angle of ninety degrees to achieve a specific mechanical movement. This precise control ensures the efficient operation of the whole device, and also improves the accuracy and speed of discharging.
[0007] The upper end of the shaft is provided with a thrust needle bearing, and the upper end of the thrust needle bearing is connected with a connecting seat. The upper end of the connecting seat is provided with a rotating plate, and the rotating plate is provided with a flat belt conveyor. This flat belt conveyor can uniformly distribute the materials from one direction to three assembly lines with an interval of ninety degrees. This design makes the distribution of materials more uniform, and also improves the production efficiency.
[0008] In order to provide sufficient support, the lower part of the bearing plate is provided with a plurality of support rods. The lower end of the support rod is fixedly installed on the fixed bottom plate, and the transverse driving device is placed on the fixed bottom plate to ensure stable operation of the whole device.
[0009] Further, the transverse driving device can be an electric single-shaft driver or a hydraulic linear slide, both of which can provide sufficient power to drive the rack and spur gear.
[0010] Finally, the rotating plate is also provided with a plurality of fixing frames, which are used to firmly fix the flat belt conveyor on the rotating plate, ensuring the stability and accuracy of the material during conveying.
[0011] Compared with the prior art, the utility model has the advantages of high automation, automatic discharge through the transverse driving device driving the rack and spur gear, reducing manual operation and improving production efficiency.
[0012] Uniform discharge, the flat belt conveyor can evenly distribute the material to 3 assembly lines, ensuring the uniformity of the discharge, which helps the stable operation of the subsequent process.
[0013] Compact structure, through the design of the support cylinder and the rotating shaft, the whole device structure is compact, saving space.
[0014] Good stability, the use of thrust needle roller bearing ensures the stability of the rotating plate during rotation, reducing the vibration of the equipment during operation.
[0015] Easy to maintain, the electric single-shaft driver or hydraulic linear slide as the transverse driving device has simple structure, which is convenient for daily maintenance and troubleshooting.
[0016] Strong bearing capacity, the design of the support rods and the fixed bottom plate under the bearing plate enhances the bearing capacity of the whole device, which is suitable for processing materials of different weights.
[0017] High flexibility, through the combination of the rotating plate and the flat belt conveyor, it can flexibly adapt to materials of different shapes and sizes, improving the application range of the equipment. BRIEF DESCRIPTION OF DRAWINGS
[0018] Fig. 1 is a front view of the utility model;
[0019] Fig. 2 is a top view of the utility model.
[0020] In the figure: 1, bearing plate; 2, support cylinder; 3, rotating shaft; 4, spur gear; 5, rack; 6, transverse driving device; 7, connecting seat; 8, rotating plate; 9, flat belt conveyor; 10, support rod; 11, fixed base plate; 12, fixed frame. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0022] Please refer to Figs. 1-2 The utility model provides a kind of technical scheme: a kind of rubber track flat vulcanization machine automatic discharging device, it includes a bearing plate 1, the structural design of bearing plate 1 is that support cylinder 2 is provided on it and penetrates.Support cylinder 2 is connected with a rotating shaft 3 in the internal cavity thereof by deep groove ball bearing, and the bottom end of rotating shaft 3 extends to the below of support cylinder 2, and spur gear 4 is provided at this position.This design makes rotating shaft 3 can stably rotate, and support cylinder 2 provides necessary support for the whole device.
[0023] Spur gear 4 is designed with rack 5 on the side, and rack 5 is driven by transverse driving device 6.The function of transverse driving device 6 is to drive spur gear 4 to rotate accurately by ninety degrees to realize specific mechanical movement.This accurate control ensures the efficient operation of the whole device, and also improves the accuracy and speed of discharging.
[0024] The upper end portion of rotating shaft 3 is provided with a thrust needle bearing, and the upper portion of thrust needle bearing is connected with connecting seat 7.The upper end portion of connecting seat 7 is provided with rotating plate 8, and flat belt conveyor 9 is installed on rotating plate 8.This flat belt conveyor 9 can uniformly distribute the materials conveyed from one direction to 3 assembly lines with ninety degrees as interval.This design makes the distribution of materials more uniform, and also improves production efficiency.
[0025] In order to provide sufficient support, a plurality of support rods 10 are provided below bearing plate 1.The lower end of these support rods 10 is fixedly installed on fixed base plate 11, and transverse driving device 6 is placed on fixed base plate 11 to ensure the stable operation of the whole device.
[0026] Further, transverse driving device 6 can be electric single-shaft driver or hydraulic linear slide, and both driving modes can provide sufficient power to drive rack 5 and spur gear 4.
[0027] Finally, the rotating plate 8 is further provided with a plurality of fixing frames 12, which are used to fix the flat belt conveyor 9 on the rotating plate 8, so as to ensure the stability and accuracy of the material during the conveying process.
[0028] Working principle: during the working of the utility model, the bearing plate 1 serves as the basic structure, supporting the weight and material of the whole device; the supporting cylinder 2 penetrates through the bearing plate 1, providing support and positioning for the rotating shaft 3.
[0029] The rotating shaft 3 is connected in the cavity of the supporting cylinder 2 through the deep groove ball bearing, ensuring the smooth rotation of the rotating shaft; the bottom end of the rotating shaft 3 extends to the lower side of the supporting cylinder 2 and is connected with the spur gear 4.
[0030] The spur gear 4 is engaged with the lateral rack 5, and the rack 5 is driven by the transverse driving device 6; the transverse driving device 6 can be an electric single-shaft driver or a hydraulic linear slide, which is responsible for driving the rack 5 to move linearly; when the rack 5 moves, it will make the spur gear 4 rotate by 90 degrees, thereby driving the rotating shaft 3 to rotate.
[0031] The upper end of the rotating shaft 3 is provided with a thrust needle bearing to bear the axial force generated during rotation; the connecting seat 7 is arranged above the thrust needle bearing, and the upper end of the connecting seat 7 is connected with the rotating plate 8; the flat belt conveyor 9 is installed on the rotating plate 8, and the flat belt conveyor 9 is responsible for conveying the material from one direction to the rotating plate 8.
[0032] When the rotating plate 8 rotates, the flat belt conveyor 9 equally distributes the material to the three assembly lines at intervals of 90 degrees; a plurality of supporting rods 10 are arranged below the bearing plate 1, and the lower ends of the supporting rods 10 are fixed on the fixed bottom plate 11; the fixed bottom plate 11 is provided with the transverse driving device 6, which provides a stable basis for the whole device; a plurality of fixing frames 12 are arranged on the rotating plate 8, which are used to fix the flat belt conveyor 9.
[0033] In summary, the device realizes the automatic distribution and conveying of the material through the cooperation of the rotating shaft and the gear and the control of the transverse driving device, thereby improving the production efficiency and the automation level.
[0034] In the description of the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connecting", "fixing" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrated; it can be mechanical connection, or electrical connection; it can be direct connection, or indirect connection through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0035] The standard parts used in the present application can be purchased from the market, and the special-shaped parts can be ordered according to the description and the drawings, the specific connection mode of each part adopts the conventional means such as bolts, rivets and welding in the prior art, the machinery, parts and equipment adopt the conventional type in the prior art, and the circuit connection adopts the conventional connection mode in the prior art, which will not be described in detail here.
[0036] Although the embodiments of the present application have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and alterations can be made thereto without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. An automatic discharge device for a rubber track flat vulcanizing machine, characterized in that: Includes a support plate (1), on which a support cylinder (2) is provided, and a rotating shaft (3) is connected to the cavity of the support cylinder (2) by a deep groove ball bearing. The bottom end of the rotating shaft (3) extends to the bottom of the support cylinder (2) and is provided with a spur gear (4). The spur gear (4) is laterally meshed with a rack (5), which is driven by a lateral drive device (6) to rotate the spur gear (4) at a 90-degree angle. The upper end of the rotating shaft (3) is provided with a thrust roller bearing, the upper end of the thrust roller bearing is provided with a connecting seat (7), the upper end of the connecting seat (7) is provided with a rotating plate (8), and the rotating plate (8) is provided with a flat belt conveyor (9). The rotatable flat belt conveyor (9) will distribute the material conveyed from one direction to three production lines at 90-degree intervals.
2. The automatic discharge device for a rubber track flat vulcanizing machine according to claim 1, characterized in that: A plurality of support rods (10) are provided below the bearing plate (1), and a fixed base plate (11) is fixedly provided at the lower end of the plurality of support rods (10), and the transverse drive device (6) is placed on the fixed base plate (11).
3. The automatic discharge device for a rubber track flat vulcanizing machine according to claim 2, characterized in that: The lateral drive device (6) is an electric single-axis drive or a hydraulic linear slide.
4. The automatic discharge device for a rubber track flat vulcanizing machine according to claim 1, characterized in that: The rotating plate (8) is provided with several fixing frames (12), which fix the flat belt conveyor (9).