Full-automatic calcining and baking device for quartz product production

Abstract

The utility model discloses a quartz product production full-automatic calcining baking device, which comprises a belt conveyer, a drying cylinder, a processing support, a carrying structure and a baking structure, the processing support is arranged on the belt conveyer and the drying cylinder, the carrying structure is arranged at the top end of the inner side of the processing support, and the baking structure is arranged on the inner side of the processing support. The baking structure is mounted on the inner side of the drying cylinder; the utility model relates to the technical field of quartz product production, and the device realizes stable and horizontal transportation of quartz products through a belt conveyor, and skillfully utilizes a carrying structure to accurately place the quartz products between concave limiting plates; the rotary driving machine drives the rotary gear box and the internal shaft rod to stably rotate, so as to drive the circular ring sleeving block and the quartz product borne by the circular ring sleeving block to vertically rotate; in the process, a spring column in the telescopic concave shaft pipe elastically pushes the telescopic convex shaft rod, so that the telescopic rotating ball flexibly limits the circular ring sleeving block, and stable rotation is ensured.

Description

TECHNICAL FIELD

[0001] The utility model relates to quartz product production technical field, concretely is a quartz product production full -automatic calcination baking device. BACKGROUND

[0002] Quartz products are a series of products carefully created by quartz glass materials, covering quartz glass tubes, quartz glass rods, quartz glass sheets, quartz glass ingots, and a variety of types such as fused quartz glass tubes (i.e. furnace core tubes), fused quartz glass rods, quartz glass boats, and quartz glass crucibles.

[0003] In the processing flow of quartz products, drying treatment is an indispensable link. However, the current commonly used baking device - hot air drying box often adopts a multi-layer stacking form in design. Although the large number of layers improves the drying efficiency, it also brings the problem of difficult to guarantee the drying uniformity. In view of the above problems, there may be technical means to solve them in the prior art, but the present case wants to provide an alternative or replacement technical solution. UTILITY MODEL CONTENT

[0004] To achieve the above purpose, the utility model realizes the following technical scheme: a quartz product production full -automatic calcination baking device, comprising: a belt conveyor, a drying cylinder, a processing support, a carrying structure and a baking structure, the processing support is installed on the belt conveyor and the drying cylinder, the carrying structure is installed on the inner side top end of the processing support, and the baking structure is installed on the inner side of the drying cylinder;

[0005] The baking structure comprises: a plurality of circular arc rotating blocks, a pair of toothed air extraction and drainage pipes, a pair of toothed air charging and drainage pipes, a pair of air extraction pumps, a plurality of U-shaped electric heating pipes, a rotating drive shaft pipe, a circular ring sleeve block, a back-shaped plug-in support, a plurality of concave limit plates, a rotating gear box, a rotating drive machine, a plurality of telescopic concave shaft pipes, a plurality of telescopic convex shaft rods, a plurality of telescopic rotating balls and a plurality of telescopic spring columns;

[0006] A plurality of said circular arc rotating blocks are uniformly mounted on the inner side of the drying cylinder, a pair of said tooth-mounted air extraction guide pipes and a pair of said tooth-mounted air charging guide pipes are respectively cross-inserted into the inner side of the drying cylinder, a pair of said air extraction pumps are respectively connected to a pair of said tooth-mounted air extraction guide pipes and a pair of said tooth-mounted air charging guide pipes, a plurality of said U-shaped electric heating pipes are uniformly mounted on the inner side of the drying cylinder, said back-shaped insertion support is inserted into said circular ring sleeve block, said circular ring sleeve block is inserted into the inner side of the drying cylinder through said rotating drive shaft pipe, said rotating gear box is sleeved on said rotating drive shaft pipe, said rotating drive machine driving end is connected to said rotating gear box, a plurality of said concave limiting plates are uniformly mounted on the inner side of said back-shaped insertion support, a plurality of said telescopic concave shaft pipes are uniformly inserted into said circular ring sleeve block, a plurality of said telescopic convex shaft rods are respectively movably inserted into the inner side of a plurality of said telescopic concave shaft pipes, a plurality of said telescopic rotating balls are respectively inserted into a plurality of said telescopic convex shaft rods, a plurality of said telescopic spring columns are respectively mounted on the inner side of a plurality of said telescopic concave shaft pipes, and a plurality of said telescopic spring columns are respectively connected to a plurality of said telescopic convex shaft rods, a plurality of drainage holes are formed in said circular ring sleeve block and said back-shaped insertion support;

[0007] It should be noted that, in the above, the quartz products on the belt conveyor are stably horizontally transported, the quartz products are transported between a plurality of concave limiting plates by the carrying structure, the rotating gear box is driven to operate by the rotating drive machine, the rotating drive shaft rod inside the rotating gear box is stably rotated, the circular ring sleeve block is stably vertically rotated by the rotating drive shaft rod, the plurality of concave limiting plates inside the circular ring sleeve block and the quartz products inside the circular ring sleeve block are stably vertically rotated by the circular ring sleeve block, the telescopic convex shaft rods are respectively elastically pushed by the telescopic spring columns inside a plurality of telescopic concave shaft pipes, the telescopic rotating balls on the telescopic convex shaft rods are respectively driven by a plurality of telescopic convex shaft rods, the circular ring sleeve block is flexibly extruded and limited by a plurality of telescopic rotating balls, the rotating airflow inside the drying cylinder is generated by the operation of the air charging pump, the air inside the tooth-mounted air extraction guide pipe is guided by the air extraction pump, a pair of rotating airflows are generated inside the drying cylinder by the cooperation of the air extraction pump, the tooth-mounted air charging guide pipe and the tooth-mounted air extraction guide pipe, and the airflows inside the drying cylinder are assisted to rotate and guide by the cooperation of a plurality of circular arc rotating blocks, and the guided airflows are heated by a plurality of U-shaped electric heating pipes.

[0008] Preferably, the carrying structure comprises: a pair of vertical lead screw modules, a back-shaped moving limiting block, a pair of convex horizontal telescopic blocks, a pair of horizontal telescopic electric push rods, and a pair of negative pressure suction devices.

[0009] A pair of vertical screw module is installed on the processing support, the back-shaped moving limiting block is installed on the moving end of a pair of vertical screw module, a pair of convex horizontal telescopic grooves is set on the back-shaped moving limiting block, a pair of convex horizontal telescopic blocks is respectively movably inserted into the inner side of a pair of convex horizontal telescopic grooves, a pair of horizontal telescopic electric push rods is respectively installed on the inner side of a pair of convex horizontal telescopic grooves, and a pair of negative pressure adsorbers is respectively installed on the inner side of a pair of convex horizontal telescopic grooves.

[0010] It should be noted that, through a pair of vertical screw module operation, the back-shaped moving limiting block on it is driven to stably lift, and at the same time, through a pair of horizontal telescopic electric push rods on a pair of back-shaped moving limiting blocks, the convex horizontal telescopic block on it is driven, through a pair of convex horizontal telescopic blocks, the negative pressure adsorption ball on it is driven, and through a pair of negative pressure adsorbers, the quartz product is adsorbed and stretched and transported.

[0011] Preferably, a pair of vertical screw module is provided with an infrared range finder.

[0012] Preferably, the inner side of the drying cylinder is provided with a temperature sensor.

[0013] Preferably, a plurality of concave limiting plates are provided with concave lifting extrusion blocks, a plurality of concave lifting extrusion blocks are movably inserted into the concave limiting plate, a plurality of concave lifting extrusion blocks are provided with adsorption magnets, and a plurality of concave limiting plates are provided with adsorption electromagnets.

[0014] Preferably, a plurality of concave limiting plates and a plurality of concave lifting extrusion blocks are respectively provided with a plurality of drainage strip holes. Beneficial effects

[0015] The utility model provides a quartz product production full -automatic calcination baking device. Possess following beneficial effect, this quartz product production full -automatic calcination baking device compares with prior art: the device realizes the stable horizontal conveyance of quartz product through the belt type conveyer, and the accurate placement of the quartz product is placed in the concave limit board through the ingenious use of the carrying structure, the rotary gear box and the internal shaft rod are driven to rotate stably by the rotary drive machine, and then the vertical rotation of the circular ring assembly block and the quartz product supported by the circular ring assembly block is driven, in this process, the spring column in the telescopic concave shaft pipe is elastically pushed to the telescopic convex shaft rod, the telescopic rotary ball is flexibly limited to the circular ring assembly block, and the rotation stability is ensured, at the same time, the inflation pump and the air pump work cooperatively, the rotary airflow is formed in the drying barrel through the gear charging / air extraction drainage pipe, and the airflow path is further optimized in cooperation with the circular arc rotary block, the airflow is heated by the U type electric heating pipe, efficient drying is realized, in addition, the vertical screw module drives the meandering movement limit block to stably lift, in cooperation with the convex horizontal telescopic block and the horizontal telescopic electric push rod, the position of the negative pressure adsorption ball is accurately controlled, and the quartz product is stably adsorbed, stretched and carried by the negative pressure adsorber, this design integrates multiple functions such as stable transportation, accurate positioning, rotary drying, flexible limiting and efficient carrying, realizes the high automation and refinement of the quartz product processing process, significantly improves the production efficiency and product quality, and shows excellent technical innovation and practical value. BRIEF DESCRIPTION OF DRAWINGS

[0016] Fig. 1 It is a front view cross section schematic view of the quartz product production full -automatic calcination baking device of the utility model.

[0017] Fig. 2 It is a side view cross section schematic view of the quartz product production full -automatic calcination baking device of the utility model.

[0018] In the drawing: 1, belt type conveyer; 2, drying cylinder; 3, processing support; 4, circular arc rotary block; 5, gear air extraction drainage pipe; 6, gear inflation drainage pipe; 7, air pump; 8, U type electric heating pipe; 9, rotary drive shaft pipe; 10, circular ring assembly block; 11, meandering plug-in support; 12, concave limit; 13, rotary gear box; 14, rotary drive machine; 15, telescopic concave shaft pipe; 16, telescopic convex shaft rod; 17, telescopic rotary ball; 18, telescopic spring column. DETAILED DESCRIPTION

[0019] Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skill in the art without making creative labor belong to the range of protection of the utility model.

[0020] Through the person skilled in the art, all electrical components in the case are connected with their adapted power supply through wires, and the appropriate controller and encoder should be selected according to the actual situation to meet the control requirements. The specific connection and control sequence should be referred to the working principle below, and the electrical components are connected in the order of working sequence. The detailed connection means is the commonly known technology in the art. The working principle and process are mainly introduced below, and the electrical control is not described. Embodiments

[0021] The present application will be described in detail below with reference to the accompanying drawings, such as Figs. 1-2As shown, the processing support 3 is mounted on the belt conveyor 1 and the drying cylinder 2, the conveying structure is mounted on the inner top end of the processing support 3, and the baking structure is mounted on the inner side of the drying cylinder 2; the baking structure comprises: a plurality of circular arc rotating blocks 4, a pair of toothed air exhaust guide pipes 5, a pair of toothed air charging guide pipes 6, a pair of air exhaust pumps 7, a plurality of U-shaped electric heating pipes 8, a rotating drive shaft pipe 9, a circular ring sleeving block 10, a back-shaped plug-in support 11, a plurality of concave limiting plates 12, a rotating gear box 13, a rotating drive machine 14, a plurality of telescopic concave shaft pipes 15, a plurality of telescopic convex shaft rods 16, a plurality of telescopic rotating balls 17, and a plurality of telescopic spring columns 18; a plurality of the circular arc rotating blocks 4 are uniformly mounted on the inner side of the drying cylinder 2, a pair of the toothed air exhaust guide pipes 5 and a pair of the toothed air charging guide pipes 6 are respectively cross-plugged on the inner side of the drying cylinder 2, a pair of the air exhaust pumps 7 are respectively connected to a pair of the toothed air exhaust guide pipes 5 and a pair of the toothed air charging guide pipes 6, a plurality of the U-shaped electric heating pipes 8 are uniformly mounted on the inner side of the drying cylinder 2, the back-shaped plug-in support 11 is plugged on the circular ring sleeving block 10, the circular ring sleeving block 10 is plugged on the inner side of the drying cylinder 2 through the rotating drive shaft pipe 9, the rotating gear box 13 is sleeved on the rotating drive shaft pipe 9, the rotating drive machine 14 is connected to the rotating gear box 13 at the driving end, a plurality of the concave limiting plates 12 are uniformly mounted on the inner side of the back-shaped plug-in support 11, a plurality of the telescopic concave shaft pipes 15 are uniformly plugged on the circular ring sleeving block 10, a plurality of the telescopic convex shaft rods 16 are respectively movably plugged on the inner side of a plurality of the telescopic concave shaft pipes 15, a plurality of the telescopic rotating balls 17 are respectively plugged on a plurality of the telescopic convex shaft rods 16, a plurality of the telescopic spring columns 18 are respectively mounted on the inner side of a plurality of the telescopic concave shaft pipes 15, and a plurality of the telescopic spring columns 18 are respectively connected to a plurality of the telescopic convex shaft rods 16, a plurality of drainage holes are formed in the circular ring sleeving block 10 and the back-shaped plug-in support 11; the conveying structure comprises: a pair of vertical screw rod modules, a back-shaped moving limiting block, a pair of convex horizontal telescopic blocks, a pair of horizontal telescopic electric push rods, and a pair of negative pressure suction devices; a pair of the vertical screw rod modules are mounted on the processing support 3, the back-shaped moving limiting block is mounted on the moving end of a pair of the vertical screw rod modules, a pair of convex horizontal telescopic grooves are formed in the back-shaped moving limiting block, a pair of the convex horizontal telescopic blocks are respectively movably plugged on the inner side of a pair of the convex horizontal telescopic grooves, a pair of the horizontal telescopic electric push rods are respectively mounted on the inner side of a pair of the convex horizontal telescopic grooves, and a pair of the negative pressure suction devices are respectively mounted on the inner side of a pair of the convex horizontal telescopic grooves; an infrared range finder is arranged on a pair of the vertical screw rod modules; a temperature sensor is arranged on the inner side of the drying cylinder 2.A plurality of recessed limiting plates 12 are provided with recessed lifting extrusion blocks respectively, a plurality of recessed lifting extrusion blocks are movably inserted into the recessed limiting plates 12, a plurality of recessed lifting extrusion blocks are provided with adsorbing magnets, a plurality of recessed limiting plates 12 are provided with adsorbing electromagnets, and a plurality of recessed limiting plates 12 and a plurality of recessed lifting extrusion blocks are respectively provided with a plurality of drainage strip holes.

[0022] According to the accompanying Figs. 1-2 It is concluded that the quartz products on the belt conveyor 1 are driven to be stably horizontally transported, the quartz products are carried to the recessed limiting plates 12 by the carrying structure, the rotating gear box 13 is driven to operate by the rotating drive machine 14, the rotating drive shaft in the rotating gear box 13 is stably rotated, the circular ring sleeve block 10 is stably vertically rotated by the rotating drive shaft, the recessed limiting plates 12 and the quartz products inside the circular ring sleeve block 10 are stably vertically rotated, the telescopic convex shaft 16 is elastically pushed by the telescopic spring column 18 inside the telescopic recessed shaft tube 15, the telescopic rotating ball 17 is driven by the telescopic convex shaft 16, the circular ring sleeve block 10 is flexibly extruded and limited by the telescopic rotating ball 17, the rotating airflow in the drying barrel is generated by the operation of the air pump, the air inside the toothed air drainage pipe 5 is drained by the air pump 7, the air inside the toothed air drainage pipe 5 is drained by the air pump 7, the toothed air drainage pipe 6, and the toothed air drainage pipe 5, so that a pair of rotating airflows are generated inside the drying cylinder 2, the airflows inside the drying cylinder 2 are assisted to rotate and drain by the cooperation of a plurality of circular arc rotating blocks 4, and the drained airflows are heated by a plurality of U-shaped electric heating pipes 8; a pair of vertical screw modules are operated to drive the back-shaped moving limiting blocks to stably ascend and descend, a pair of horizontal telescopic electric push rods are telescoped on a pair of back-shaped moving limiting blocks to drive the convex horizontal telescopic blocks, the negative pressure adsorption balls are driven by a pair of convex horizontal telescopic blocks, and the quartz products are adsorbed and stretched by a pair of negative pressure adsorbers.

[0023] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A fully automated calcining and firing apparatus for quartz article production, comprising: Belt conveyor, drying cylinder, processing support, carrying structure and baking structure, characterized in that the processing support is installed on the belt conveyor and the drying cylinder, the carrying structure is installed on the inner side top of the processing support, and the baking structure is installed on the inner side of the drying cylinder. The baking structure comprises: a plurality of circular arc rotating blocks, a pair of toothed air extraction guide pipes, a pair of toothed air charging guide pipes, a pair of air extraction pumps, a plurality of U-shaped electric heating pipes, a rotating drive shaft pipe, a circular ring sleeve block, a back-shaped plug-in support, a plurality of concave limiting plates, a rotating gear box, a rotating drive machine, a plurality of telescopic concave shaft pipes, a plurality of telescopic convex shaft rods, a plurality of telescopic rotating balls and a plurality of telescopic spring columns. A plurality of the circular arc rotating blocks are evenly installed on the inner side of the drying cylinder, a pair of the toothed air extraction guide pipes and a pair of the toothed air charging guide pipes are respectively cross-plugged on the inner side of the drying cylinder, a pair of the air extraction pumps are respectively connected to a pair of the toothed air extraction guide pipes and a pair of the toothed air charging guide pipes, a plurality of the U-shaped electric heating pipes are evenly installed on the inner side of the drying cylinder, the back-shaped plug-in support is plugged on the circular ring sleeve block, the circular ring sleeve block is plugged on the inner side of the drying cylinder through the rotating drive shaft pipe, the rotating gear box is sleeved on the rotating drive shaft pipe, the rotating drive machine driving end is connected to the rotating gear box, a plurality of the concave limiting plates are evenly installed on the inner side of the back-shaped plug-in support, a plurality of the telescopic concave shaft pipes are evenly plugged on the circular ring sleeve block, a plurality of the telescopic convex shaft rods are respectively movably plugged on the inner side of a plurality of the telescopic concave shaft pipes, a plurality of the telescopic rotating balls are respectively plugged on a plurality of the telescopic convex shaft rods, a plurality of the telescopic spring columns are respectively installed on the inner side of a plurality of the telescopic concave shaft pipes, and a plurality of the telescopic spring columns are respectively connected to a plurality of the telescopic convex shaft rods, a plurality of drainage holes are formed on the circular ring sleeve block and the back-shaped plug-in support.

2. The fully automated calcining and baking apparatus for producing a quartz product according to claim 1, wherein The carrying structure comprises: a pair of vertical screw rod modules, a back-shaped moving limiting block, a pair of convex horizontal telescopic blocks, a pair of horizontal telescopic electric push rods and a pair of negative pressure adsorbers. A pair of the vertical screw rod modules are installed on the processing support, the back-shaped moving limiting block is installed on the moving end of a pair of the vertical screw rod modules, a pair of convex horizontal telescopic grooves are formed on the back-shaped moving limiting block, a pair of the convex horizontal telescopic blocks are respectively movably plugged on the inner side of a pair of the convex horizontal telescopic grooves, a pair of the horizontal telescopic electric push rods are respectively installed on the inner side of a pair of the convex horizontal telescopic grooves, and a pair of the negative pressure adsorbers are respectively installed on the inner side of a pair of the convex horizontal telescopic grooves.

3. A fully automated calcination and sintering apparatus for producing a quartz product according to claim 2, wherein The pair of vertical screw rod modules are provided with an infrared range finder.

4. The fully automated calcining and baking apparatus for producing a quartz product according to claim 3, wherein The inner side of the drying cylinder is provided with a temperature sensor.

5. The fully automated calcining and baking apparatus for producing a quartz product according to claim 4, wherein A plurality of recessed limiting plates are provided with recessed lifting extrusion blocks respectively, a plurality of recessed lifting extrusion blocks are movably inserted into the recessed limiting plates, a plurality of recessed limiting plates are provided with adsorbing electromagnets.

6. The fully automated calcining and firing apparatus for quartz product production according to claim 5, wherein A plurality of recessed limiting plates and a plurality of recessed lifting extrusion blocks are respectively provided with a plurality of drainage strip holes.

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