Charging gun plugging endurance test device

By combining unidirectional and bidirectional threaded rods, the problem of poor model adaptability of the charging gun testing device is solved, enabling rapid replacement and accurate counting tests, thus improving the efficiency and accuracy of charging gun testing.

CN223711037UActive Publication Date: 2025-12-23XUZHOU HAOSEN ELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202423315404.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-12-23
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

Existing charging gun testing equipment requires replacement of equipment for different models, resulting in high costs and inconvenience in replacement, which affects testing efficiency.

Method used

The device moves using a unidirectional threaded rod, combined with a bidirectional threaded rod and clamping block design, enabling quick replacement and clamping of different charging gun models. It is also equipped with a counter and testing instruments for accurate counting and testing.

Benefits of technology

It enables quick replacement and clamping of different models of charging guns, improves testing efficiency, ensures counting accuracy and testing precision, and avoids inaccurate contact caused by the offset of the charging gun during the test.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of charging gun plugging test devices, and discloses a charging gun plugging endurance test device, which comprises a base, a moving mechanism is arranged in the base and comprises a one-way threaded rod, the one-way threaded rod is rotatably arranged in the base, and the outer side of the one-way threaded rod is in threaded connection with a threaded block. A connecting rod is fixedly arranged at the top end of the threaded block, and a movable seat is fixedly arranged at the top end of the connecting rod. According to the utility model, the moving mechanism is installed in the base, so that the charging gun can move back and forth in the use process, thereby simulating the plugging movement effect of the charging gun; according to the device, the front-back distance can be adjusted according to the lengths of charging guns of different models in the using process, meanwhile, a bidirectional threaded rod and a clamping block are used in cooperation at the clamping position of the charging gun, and the charging gun can be rapidly replaced by rotating the bidirectional threaded rod.
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Description

Technical Field

[0001] This utility model relates to the field of charging gun insertion and removal testing devices, and in particular to a charging gun insertion and removal durability testing device. Background Technology

[0002] With the increasing popularity of electric vehicles (EVs), the construction of charging infrastructure has become an important part of promoting the development of the electric vehicle industry. As a key component connecting electric vehicles and charging piles, the performance of the charging gun directly affects the charging efficiency and the user experience of electric vehicles.

[0003] Because existing charging guns come in various models, testing them typically requires replacing the equipment based on the specific gun model, resulting in significant costs. Furthermore, the inconvenience of quickly replacing the charging gun during use leads to considerable time wastage during the plugging and unplugging durability test.

[0004] Therefore, those skilled in the art have provided a charging gun insertion and removal durability testing device to solve the problems mentioned in the background art. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a charging gun insertion and removal durability testing device. This device uses a unidirectional threaded rod to move the device, allowing for adjustment of the front-to-back distance based on the length of different charging gun models during use. A bidirectional threaded rod works in conjunction with a clamping block; rotating the bidirectional threaded rod enables quick replacement of the charging gun and also allows for clamping different models of charging guns.

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] A charging gun insertion and removal durability test device includes a base, a moving mechanism is provided inside the base, the moving mechanism includes a one-way threaded rod, the one-way threaded rod is rotatably provided inside the base, a threaded block is threadedly connected to the outer side of the one-way threaded rod, a connecting rod is fixedly provided at the top of the threaded block, and a moving seat is fixedly provided at the top of the connecting rod.

[0008] The above technical solution enables the charging gun to move back and forth during use, thereby simulating the insertion and removal motion of the charging gun. The device is moved by a one-way threaded rod, allowing the device to be adjusted back and forth according to the length of different models of charging guns during use.

[0009] Furthermore, a clamping mechanism is fixedly provided at the top of the movable seat. The clamping mechanism includes a fixed seat. A fixed seat is fixedly provided at the top of the movable seat. A bidirectional threaded rod is rotatably provided inside the fixed seat. Two clamping blocks are threadedly connected to the outer side of the bidirectional threaded rod.

[0010] The above technical solution utilizes a bidirectional threaded rod in conjunction with a clamping block. Rotating the bidirectional threaded rod allows for quick replacement of the charging gun and enables clamping of different models of charging guns.

[0011] Furthermore, a protective frame is fixedly installed at the top of the base, a counter is fixedly installed inside the protective frame, and a test platform is fixedly installed at the rear end of the base.

[0012] By using the above technical solution, the counter is installed inside the protective frame. When the charging gun is inserted, the lower end of the counter will rise, thus completing one count, which allows for more direct counting.

[0013] Furthermore, the test bench is equipped with testing instruments, including a tester. The tester is fixedly installed inside the test bench, a controller is fixedly installed on the top of the base, and a control board is fixedly installed on the front face of the protective frame.

[0014] Through the above technical solution, the pressure and resistance of the charging gun can be tested using the tester, and the controller can easily control the motor, enabling the charging gun to simulate plugging and unplugging actions.

[0015] Furthermore, the base is provided with a limiting mechanism, which includes a sliding groove. Sliding grooves are provided on both inner sides of the base, and sliding rods are slidably provided on the inner sides of both sliding grooves.

[0016] The above technical solution, which uses the sliding rod and the sliding groove together, can make the charging gun more stable during movement, and avoid the charging gun from deviating during movement, which would prevent the charging gun from making accurate contact with the tester.

[0017] Furthermore, a protective door is fixedly installed on the front end face of the protective frame. The protective door includes hinges. Two pairs of hinges are fixedly installed on the front end face of the protective frame. A box door is fixedly installed on the rear end face of each pair of hinges. A handle is fixedly installed on the front end face of each of the two box doors.

[0018] By using the above technical solution, installing a protective door can prevent the charging gun from being overcharged during the test due to unexpected circumstances, thus avoiding the interruption of the test.

[0019] Furthermore, a protective box is installed at the bottom of the test bench, and a motor is fixedly installed at the bottom of the protective box.

[0020] The above technical solution uses a motor to drive a one-way threaded rod to move, thereby enabling the charging gun to move back and forth.

[0021] This utility model has the following beneficial effects:

[0022] 1. The present invention proposes a charging gun insertion and removal durability testing device. A moving mechanism is installed inside the base to allow the charging gun to move back and forth during use, thereby simulating the insertion and removal motion of the charging gun. Since a one-way threaded rod is used to drive the device to move, the device can be adjusted back and forth according to the length of different models of charging guns during use. At the same time, a two-way threaded rod and a clamping block are used in conjunction at the clamping position of the charging gun. Rotating the two-way threaded rod allows for quick replacement of the charging gun, and can also clamp different models of charging guns.

[0023] 2. The charging gun insertion and removal durability test device proposed in this utility model uses a counter installed inside the protective frame, which provides more direct data than infrared measurement and avoids inaccurate insertion and removal counts during the test, thus affecting the final test results. At the same time, sliding rods are installed on both sides of the threaded block and used in conjunction with the sliding groove, which can make the charging gun more stable during movement and prevent the charging gun from deviating during movement, thus preventing the charging gun from making accurate contact with the tester. Attached Figure Description

[0024] Figure 1 This is an isometric view of a charging gun insertion and removal durability testing device proposed in this utility model;

[0025] Figure 2 This is an isometric view of the internal protective frame of a charging gun insertion and removal durability testing device proposed in this utility model;

[0026] Figure 3 This is an isometric view of the moving mechanism of a charging gun insertion and removal durability testing device proposed in this utility model;

[0027] Figure 4 This is an isometric view of the moving mechanism of a charging gun insertion and removal durability testing device proposed in this utility model;

[0028] Figure 5 This is a side sectional view of a charging gun insertion and removal durability testing device proposed in this utility model;

[0029] Figure 6 for Figure 5 Enlarged view of a portion of point A in the middle.

[0030] Legend:

[0031] 1. Base; 2. Moving mechanism; 201. One-way threaded rod; 202. Threaded block; 203. Connecting rod; 204. Moving seat; 3. Clamping mechanism; 301. Fixed seat; 302. Two-way threaded rod; 303. Clamping block; 4. Protective frame; 5. Counter; 6. Test platform; 7. Test instrument; 701. Tester; 702. Controller; 703. Control board; 8. Limiting mechanism; 801. Slide groove; 802. Sliding rod; 9. Protective door; 901. Hinge; 902. Box door; 903. Handle; 10. Motor; 11. Protective box. Detailed Implementation

[0032] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of specific embodiments. Obviously, the described specific embodiments are only a part of the specific embodiments of the present invention, and not all of them. Based on the specific embodiments of the present invention, all other specific embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0033] Reference Figure 1 , Figure 3 , Figure 4 , Figure 5 The present invention provides a specific embodiment of a charging gun insertion and removal durability test device, comprising a base 1, wherein a moving mechanism 2 is provided inside the base 1, the moving mechanism 2 includes a one-way threaded rod 201, the one-way threaded rod 201 is rotatably provided inside the base 1, a threaded block 202 is threadedly connected to the outer side of the one-way threaded rod 201, a connecting rod 203 is fixedly provided at the top end of the threaded block 202, and a moving seat 204 is fixedly provided at the top end of the connecting rod 203;

[0034] The moving mechanism 2 enables the charging gun to move back and forth during use, thereby simulating the insertion and removal motion of the charging gun. The one-way threaded rod 201 drives the device to move, so that the device can be adjusted back and forth according to the length of different models of charging guns during use.

[0035] Reference Figure 1 , Figure 2 , Figure 3 , Figure 6A clamping mechanism 3 is fixedly installed at the top of the movable seat 204. The clamping mechanism 3 includes a fixed seat 301. The fixed seat 301 is fixedly installed at the top of the movable seat 204. A bidirectional threaded rod 302 is rotatably installed inside the fixed seat 301. Two clamping blocks 303 are threadedly connected to the outer side of the bidirectional threaded rod 302. A protective frame 4 is fixedly installed at the top of the base 1. A counter 5 is fixedly installed inside the protective frame 4. A test platform 6 is fixedly installed at the rear end face of the base 1. A testing instrument 7, including a tester 701, is installed inside the test platform 6. A controller 702 is fixedly installed at the top of the base 1. A control plate 703 is fixedly installed on the front end face of the protective frame 4. A limiting mechanism 8 is provided inside the base 1. The limiting mechanism 8 includes a sliding groove 801. Sliding grooves 801 are provided on both inner sides of the base 1. Sliding rods 802 are slidably installed on the inner sides of the two sliding grooves 801. A protective door 9 is fixedly installed on the front end face of the protective frame 4. The protective door 9 includes a hinge 901. Two pairs of hinges 901 are fixedly installed on the front end face of the protective frame 4. Box doors 902 are fixedly installed on the rear end faces of the two pairs of hinges 901. Handles 903 are fixedly installed on the front end faces of the two box doors 902. A protective box 11 is provided at the inner bottom of the test platform 6. A motor 10 is fixedly installed at the inner bottom of the protective box 11.

[0036] The bidirectional threaded rod 302 works in conjunction with the clamping block 303. Rotating the bidirectional threaded rod 302 allows for quick replacement of the charging gun and clamping of different models of charging guns. The counter 5 is installed inside the protective frame 4. When the charging gun is inserted, the lower end of the counter 5 rises, completing one count, allowing for more direct counting. The tester 701 can test the pressure and resistance of the charging gun. The controller 702 can easily control the motor 10, enabling the charging gun to simulate insertion and removal actions. The sliding rod 802 works in conjunction with the sliding groove 801 to ensure good stability of the charging gun during movement, preventing deviation and ensuring accurate contact between the charging gun and the tester 701. The protective door 9 prevents the test from being interrupted due to unexpected circumstances during overcharging. The motor 10 drives the unidirectional threaded rod 201 to move, allowing the charging gun to move back and forth.

[0037] Working principle: During use, first use handle 903 to open the protective door 9, then use control board 703 to move the moving mechanism 2 backward to facilitate the installation of the charging gun into the clamping mechanism 3. During movement, motor 10 drives the one-way threaded rod 201 to rotate, causing the one-way threaded rod 201 to engage with the threaded block 202, thereby driving the moving seat 204 to move. Then, the clamping mechanism 3 can be moved together. When in use, first rotate the two-way threaded rod 302 to increase the distance between the clamping blocks 303, then install the charging gun between the clamping blocks 303 and place it in the correct position. Then, the charging gun is clamped using the bidirectional threaded rod 302. After the charging gun is installed, the protective door 9 is closed. Then, the motor 10 is controlled using the control board 703. The charging gun is inserted once and the position is recorded. Then, it is withdrawn a little away from the counter 5 and the position is recorded. This can greatly reduce the movement trajectory during the test. During the test, the pressure and resistance of the charging gun are tested using the tester 701. The number of insertions and removals is recorded using the counter 5 during the insertion and removal process, which facilitates the recording of the test data of the charging gun.

[0038] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing specific embodiments, those skilled in the art can still modify the technical solutions described in the foregoing specific embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A charging gun insertion / removal durability testing device, comprising a base (1), characterized in that: The base (1) is provided with a moving mechanism (2), which includes a one-way threaded rod (201). The one-way threaded rod (201) is rotatably provided inside the base (1). The outer side of the one-way threaded rod (201) is threadedly connected to a threaded block (202). The top end of the threaded block (202) is fixedly provided with a connecting rod (203). The top end of the connecting rod (203) is fixedly provided with a moving seat (204). The top end of the moving seat (204) is fixedly provided with a clamping mechanism (3). The clamping mechanism (3) includes a fixed seat (301). The top end of the moving seat (204) is fixedly provided with a fixed seat (301). The inner side of the fixed seat (301) is rotatably provided with a two-way threaded rod (302). The outer side of the two-way threaded rod (302) is threadedly connected to two clamping blocks (303).

2. The charging gun insertion / removal durability testing device according to claim 1, characterized in that: A protective frame (4) is fixedly installed at the top of the base (1), a counter (5) is fixedly installed inside the protective frame (4), and a test platform (6) is fixedly installed on the rear end face of the base (1).

3. The charging gun insertion / removal durability testing device according to claim 2, characterized in that: The test bench (6) is equipped with a test instrument (7), which includes a tester (701). The tester (701) is fixedly installed inside the test bench (6). A controller (702) is fixedly installed at the top of the base (1). A control board (703) is fixedly installed on the front end of the protective frame (4).

4. The charging gun insertion / removal durability testing device according to claim 1, characterized in that: The base (1) is provided with a limiting mechanism (8) inside. The limiting mechanism (8) includes a sliding groove (801). The inner sides of the base (1) are provided with sliding grooves (801), and sliding rods (802) are slidably arranged on the inner sides of the two sliding grooves (801).

5. The charging gun insertion / removal durability testing device according to claim 2, characterized in that: The protective frame (4) is fixedly provided with a protective door (9). The protective door (9) includes a hinge (901). The front end of the protective frame (4) is fixedly provided with two pairs of hinges (901). The rear end of the two pairs of hinges (901) is fixedly provided with a box door (902). The front end of the two box doors (902) is fixedly provided with a handle (903).

6. The charging gun insertion / removal durability testing device according to claim 2, characterized in that: The test bench (6) has a protective box (11) at its inner bottom, and a motor (10) is fixedly installed at the inner bottom of the protective box (11).