Steel ball finished product cleaning machine
By designing a discharge mechanism and a motor-driven perforated box to slide out steel balls, the problems of slow speed and low safety in manual steel ball removal in existing cleaning machines have been solved, achieving efficient and safe discharge of steel balls and improving the automation level of the cleaning machine.
Patent Information
- Application Number
- CN202423257775.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Existing steel ball cleaning machines are slow to remove steel balls manually after cleaning, and there is a risk of steel balls falling or being damaged, which affects operational flexibility and efficiency.
A steel ball finished product cleaning machine including a discharge mechanism was designed. The leakage box slides inside the cleaning tank through a motor-driven bidirectional lead screw and opening and closing assembly, and the steel balls are automatically discharged by gravity, reducing manual intervention.
This enables the rapid and safe discharge of steel balls, improves the efficiency of the cleaning process and the automation level of the cleaning machine, and reduces the risk of steel balls falling or being damaged.
Smart Images
Figure CN223717863U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to steel ball finished product cleaning equipment technical field, concretely is steel ball finished product cleaning machine. BACKGROUND
[0002] The function of steel ball is very extensive, plays an important function under many fields and different application scenes, in the high speed operation motor bearing, steel ball effectively reduces the friction force when the inner ring and the outer ring rotate, in order to make steel ball surface reach higher cleanliness standard, often uses steel ball finished product cleaning machine to clean it;
[0003] The existing steel ball finished product cleaning machine, the staff pours steel ball into the inside of the cleaning tank, cleans through the ultrasonic generator and emits ultrasonic wave, after cleaning, the staff needs to wear protective articles, takes out the cleaned steel ball from the cleaning tank;
[0004] The existing steel ball finished product cleaning machine, the speed of manual steel ball taking out is relatively slow, the protection device can provide certain protection, but can not completely eliminate all risks, can influence the operation flexibility of staff, leads to not enough precision when taking out steel ball, increases the risk of steel ball falling or damaging, for this, we propose steel ball finished product cleaning machine. UTILITY MODEL CONTENTS
[0005] The utility model solves the technical problem of overcoming the existing defects, provides steel ball finished product cleaning machine, guarantees that steel ball can be smoothly and efficiently discharged from the cleaning machine, improves the working efficiency of entire cleaning process, makes the automation level of cleaning machine whole improve, can effectively solve the problems in the background art.
[0006] To realize the above-mentioned purpose, the utility model provides the following technical scheme: steel ball finished product cleaning machine, including the cleaning tank, the left side of the cleaning tank is provided with the discharge port, and the bottom end of the discharge port is provided with the guide plate, and the discharge mechanism is further included;
[0007] The discharge mechanism includes a bidirectional screw rod, an adjusting block, a connecting rod, a rectangular block and a mesh box, the left and right sides between the front and rear inner walls of the cleaning tank are rotatably connected with the bidirectional screw rods, the outer surfaces of the bidirectional screw rods are rotatably connected with the adjusting blocks at the front and rear ends, the left and right sides of the adjusting blocks are rotatably connected with the connecting rods, the lengths of the four connecting rods on the left side are less than the lengths of the four connecting rods on the right side, the top ends between the two connecting rods on the left and right sides of the same adjusting block are rotatably connected with the rectangular blocks, and the top ends of the four rectangular blocks are fixedly connected with the bottom end of a mesh box, so that the steel ball can be smoothly and efficiently discharged from the cleaning machine, the working efficiency of the entire cleaning process is improved, and the automation level of the entire cleaning machine is improved.
[0008] Further, the front side of the cleaning box is provided with a single-chip microcomputer, and an input end of the single-chip microcomputer is electrically connected with an external power supply to provide electrical connection for various electrical appliances.
[0009] Further, the discharging mechanism further comprises an opening and closing assembly, the opening and closing assembly comprises a baffle, a groove, a lead screw, a sliding block, a U-shaped seat and a supporting rod, the left end of the sieve box is rotationally connected with the baffle through a pin shaft, the right side of the baffle is provided with a U-shaped seat at the front end and the rear end respectively, the left side of the sieve box is provided with a groove respectively, the inner part of the groove is slidably connected with the sliding block respectively, the lead screw is rotationally connected between the upper and lower inner walls of the groove, the middle part of the sliding block is threadedly connected with the lead screw in the same groove, the left side of the sliding block is rotationally connected with the supporting rod respectively, and the bottom end of the supporting rod is rotationally connected with the inner part of the U-shaped seat on the same side, so that the steel balls are discharged.
[0010] Further, the utility model further comprises a motor one, the motor one is arranged on the rear side of the cleaning box respectively, the output shaft front end of motor one is fixedly connected with the rear end of the adjacent double lead screw of front side, the input end of motor one is electrically connected with the output end of single-chip microcomputer, provides the lifting drive of sieve box.
[0011] Further, the left end of the upper surface of the sieve box is respectively provided with a motor two, the bottom end of the output shaft of the motor two is fixedly connected with the top end of the same side lead screw, and the input end of the motor two is electrically connected with the output end of the single-chip microcomputer, to provide the opening and closing drive of the baffle.
[0012] Further, the cleaning box is externally provided with an ultrasonic generator, and the bottom end of the cleaning box is provided with an ultrasonic transducer, the input end of the ultrasonic generator is electrically connected with the output end of the single-chip microcomputer, and the input end of the ultrasonic transducer is electrically connected with the output end of the ultrasonic generator, so as to realize ultrasonic cleaning.
[0013] Further, the bottom end of the cleaning box is provided with evenly distributed supporting legs, and a stabilizing rod is arranged between every two adjacent supporting legs in front and back, so as to provide stable support.
[0014] Compared with the prior art, the steel ball finished product cleaning machine has the following advantages:
[0015] Through the driving of the motor one, the sieve box is pushed to slide upwards in the cleaning box under the pushing of the connecting rod, when sliding to the highest height, the motor two drives the lead screw to start rotating, the left baffle is opened through the driving of the supporting rod, the steel balls roll out under the action of gravity, the quick discharge of the steel balls after cleaning is realized, manual discharge of the steel balls by workers wearing protective devices is not needed, and the risk of falling or damage of the steel balls is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a structural schematic view of the utility model;
[0017] Figure 2It is a sectional view structure schematic diagram of the utility model.
[0018] Figure 3 It is a sectional view structure schematic diagram of the utility model rear side.
[0019] Figure 4 It is a structure schematic diagram of the utility model A place amplification.
[0020] In the figure: 1 cleaning box, 2 discharge port, 3 material guide plate, 4 single-chip microcomputer, 5 ultrasonic transducer, 6 discharge mechanism, 61 bidirectional screw rod, 62 adjusting block, 63 connecting rod, 64 rectangular block, 65 sieve box, 66 opening and closing assembly, 661 baffle, 662 groove, 663 screw rod, 664 sliding block, 665 U-shaped seat, 666 support rod, 7 motor one, 8 motor two, 9 support leg, 10 ultrasonic generator. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0022] Please refer to Figures 1-4 The technical scheme provided by the embodiment is: a steel ball finished product cleaning machine, which comprises a cleaning box 1, a discharge port 2 is formed in the left side of the cleaning box 1, a material guide plate 3 is arranged at the bottom end of the discharge port 2, a discharge mechanism 6 is further included, a single-chip microcomputer 4 is arranged on the front side of the cleaning box 1, the input end of the single-chip microcomputer 4 is electrically connected with an external power supply, an ultrasonic generator 10 is arranged outside the cleaning box 1, an ultrasonic transducer 5 is arranged at the bottom end of the cleaning box 1, the input end of the ultrasonic transducer 5 is electrically connected with the output end of the ultrasonic generator 10, the bottom end of the cleaning box 1 is provided with evenly distributed support legs 9, and a stabilizing rod is arranged between every two adjacent support legs 9. When the steel ball finished product is cleaned, first, cleaning liquid is poured into the inside of the cleaning box 1, and the steel ball finished product is poured into the inside of the sieve box 65 in the cleaning box 1. Through the regulation and control of the single-chip microcomputer 4, the ultrasonic generator 10 starts to operate (high-frequency oscillation signals are generated by the ultrasonic generator 10, and the signals are converted into high-frequency mechanical oscillation by the ultrasonic transducer 5, so that high-frequency ultrasonic waves are generated). The ultrasonic generator 10 transmits signals to the ultrasonic transducer 5, and the ultrasonic transducer 5 vibrates to clean the steel ball finished product.
[0023] The discharge mechanism 6 comprises a bidirectional screw rod 61, an adjusting block 62, a connecting rod 63, a rectangular block 64 and a mesh box 65. The left and right sides between the front and rear inner walls of the cleaning box 1 are respectively rotationally connected with the bidirectional screw rod 61. The front and rear ends of the outer surface of the bidirectional screw rod 61 are respectively threadedly connected with the adjusting block 62. The left and right sides of the adjusting block 62 are respectively rotationally connected with the connecting rod 63. The length of the four connecting rods 63 on the left side is smaller than that of the four connecting rods 63 on the right side. The top ends between the two connecting rods 63 on the left and right sides of the same adjusting block 62 are rotationally connected with the rectangular block 64. The top ends of the four rectangular blocks 64 are fixedly connected with the bottom end of a mesh box 65. The discharge mechanism 6 further comprises an opening and closing assembly 66. The opening and closing assembly 66 comprises a baffle 661, a groove 662, a screw rod 663, a sliding block 664, a U-shaped seat 665 and a supporting rod 666. The left end of the mesh box 65 is rotationally connected with the baffle 661 through a pin shaft. The right side surface of the baffle 661 is provided with the U-shaped seat 665 at the front and rear ends. The left side surface of the mesh box 65 is provided with the groove 662. The inner part of the groove 662 is slidably connected with the sliding block 664. The screw rod 663 is rotationally connected between the upper and lower inner walls of the groove 662. The middle part of the sliding block 664 is threadedly connected with the screw rod 663 in the same groove 662. The left side surface of the sliding block 664 is rotationally connected with the supporting rod 666. The bottom end of the supporting rod 666 is rotationally connected with the inner part of the U-shaped seat 665 on the same side. A motor one 7 is arranged on the rear side of the cleaning box 1. The output shaft front end of the motor one 7 is fixedly connected with the rear end of the bidirectional screw rod 61 on the adjacent front side. The input end of the motor one 7 is electrically connected with the output end of the single-chip microcomputer 4. A motor two 8 is arranged on the left end of the upper surface of the mesh box 65. The output shaft bottom end of the motor two 8 is fixedly connected with the top end of the screw rod 663 on the same side. The input end of the motor two 8 is electrically connected with the output end of the single-chip microcomputer 4. When the cleaning is completed and needs to be taken out, the motor one 7 starts to operate under the regulation and control of the single-chip microcomputer 4. The output shaft drives the bidirectional screw rod 61 to start rotating, so that the externally threadedly connected adjusting block 62 slides on the outside of the bidirectional screw rod 61. Then the mesh box 65 is pushed to move upward in the cleaning box 1 through the connecting rod 63. When the cleaning box 1 is pushed to the highest height, the motor two 8 starts to operate under the regulation and control of the single-chip microcomputer 4. The output shaft drives the screw rod 663 to start rotating, so that the threadedly connected sliding block 664 starts to slide downward in the groove 662. The right end of the supporting rod 666 slides downward, thereby driving the baffle 661 to open and close. The cleaned steel ball finished product slides to the left under the action of gravity and is discharged through the discharge port 2 (because the height of the connecting rod on the left side is smaller than that of the connecting rod on the right side, the bottom surface of the mesh box 65 is inclined to the left side).
[0024] The working principle of the steel ball finished product cleaning machine is as follows: when the steel ball finished product is cleaned, first, the cleaning liquid is poured into the inside of the cleaning box 1, the steel ball finished product is poured into the inside of the sieve box 65 in the cleaning box 1, the single-chip microcomputer 4 is controlled, the ultrasonic generator 10 starts to work (high-frequency oscillation signals are generated by the ultrasonic generator 10, the signals are converted into high-frequency mechanical oscillation by the transducer, thereby high-frequency ultrasonic waves are generated), the ultrasonic generator 10 transmits the signals to the ultrasonic transducer 5, the ultrasonic transducer 5 vibrates to clean the steel ball finished product, when the cleaning is completed and the steel ball finished product needs to be taken out, the single-chip microcomputer 4 is controlled, the motor one 7 starts to work, the output shaft drives the bidirectional screw rod 61 to start to rotate, the adjusting block 62 connected with the outside is slid on the outside of the bidirectional screw rod 61, the sieve box 65 is further pushed to move upwards in the inside of the cleaning box 1 through the connecting rod 63, when the cleaning box 1 is pushed to the highest height, the single-chip microcomputer 4 is controlled, the motor two 8 starts to work, the output shaft drives the screw rod 663 to start to rotate, the sliding block 664 connected with the threads starts to slide downwards in the inside of the groove 662, the right end of the supporting rod 66 slides downwards, the baffle 661 is further pushed to open and close, the cleaned steel ball finished product slides to the left under the action of gravity and is discharged through the discharge port 2 (because the height of the connecting rod on the left side is less than that on the right side, the bottom surface of the sieve box 65 is inclined to the left side).
[0025] It is worth noting that the single-chip microcomputer 4, the ultrasonic generator 10, the motor one 7 and the motor two 8 disclosed in the above embodiment, the single-chip microcomputer 4 can select PIC16F84A, the ultrasonic generator 10 can select ADS-3000M1, the motor one 7 can select YEJ20.55KW-4P, the motor two 8 can select BMR-50, the single-chip microcomputer 4 controls the ultrasonic generator 10, the motor one 7 and the motor two 8 to work, which all adopt the method commonly used in the prior art.
[0026] The above is only an embodiment of the utility model, and does not limit the patent range of the utility model, and any equivalent structure or equivalent process conversion made by using the contents of the utility model specification and drawings, or direct or indirect application in other related technical fields, are also included in the patent protection range of the utility model.
Claims
1. Steel ball finished product cleaning machine, comprising a cleaning box (1), a discharge port (2) is formed on the left side of the cleaning box (1), and a guide plate (3) is arranged at the bottom end of the discharge port (2), characterized in that: It also includes a discharging mechanism (6); The discharging mechanism (6) comprises a bidirectional screw rod (61), an adjusting block (62), a connecting rod (63), a rectangular block (64) and a mesh box (65). The left and right sides between the front and rear inner walls of the cleaning box (1) are respectively rotationally connected with the bidirectional screw rod (61). The outer surfaces of the front and rear ends of the bidirectional screw rod (61) are respectively threadedly connected with the adjusting block (62). The left and right sides of the adjusting block (62) are respectively rotationally connected with the connecting rod (63). The lengths of the four connecting rods (63) on the left side are smaller than those of the four connecting rods (63) on the right side. The top ends between the two connecting rods (63) on the left and right sides of the same adjusting block (62) are rotationally connected with the rectangular block (64). The top ends of the four rectangular blocks (64) are fixedly connected with the bottom end of the mesh box (65).
2. The steel ball finishing cleaning machine according to claim 1, characterized by: The front side of the cleaning box (1) is provided with a single-chip microcomputer (4), and the input end of the single-chip microcomputer (4) is electrically connected with an external power supply.
3. The steel ball finishing cleaning machine according to claim 2, characterized by: The discharging mechanism (6) further comprises an opening and closing assembly (66), which comprises a baffle (661), a groove (662), a screw rod (663), a sliding block (664), a U-shaped seat (665) and a supporting rod (666). The left end of the mesh box (65) is rotationally connected with the baffle (661) through a pin shaft. The right side surface of the baffle (661) is provided with a U-shaped seat (665) at the front and rear ends. The left side surface of the mesh box (65) is provided with a groove (662). The inner part of the groove (662) is slidably connected with a sliding block (664). The upper and lower inner walls of the groove (662) are rotationally connected with a screw rod (663). The middle part of the sliding block (664) is threadedly connected with the screw rod (663) in the same groove (662). The left side surface of the sliding block (664) is rotationally connected with a supporting rod (666). The bottom end of the supporting rod (666) is rotationally connected with the inner part of the U-shaped seat (665) on the same side.
4. The steel ball finishing cleaning machine according to claim 2, characterized by: A motor one (7) is further arranged on the rear side of the cleaning box (1). The output shaft front end of the motor one (7) is fixedly connected with the rear end of the bidirectional screw rod (61) adjacent to the front side. The input end of the motor one (7) is electrically connected with the output end of the single-chip microcomputer (4).
5. The steel ball finishing cleaning machine according to claim 3, characterized by: The left end of the upper surface of the mesh box (65) is respectively provided with a motor two (8). The output shaft bottom end of the motor two (8) is fixedly connected with the top end of the same side screw rod (663). The input end of the motor two (8) is electrically connected with the output end of the single-chip microcomputer (4).
6. The steel ball finishing cleaning machine of claim 2, wherein: An ultrasonic generator (10) is arranged outside the cleaning box (1). An ultrasonic transducer (5) is arranged at the bottom end of the cleaning box (1). The input end of the ultrasonic generator (10) is electrically connected with the output end of the single-chip microcomputer (4). The input end of the ultrasonic transducer (5) is electrically connected with the output end of the ultrasonic generator (10).
7. The steel ball finishing cleaning machine according to claim 1, characterized by: Uniformly distributed supporting legs (9) are arranged at the bottom end of the cleaning box (1). Stable rods are arranged between the two supporting legs (9) adjacent to the front and rear.