Tool fixture for assisting in repairing tire bead cracks

By designing tooling fixtures to assist in repairing tire bead cracks, the problems of green tire bead cracks and bulges were solved, achieving efficient and precise repair results and improving tire production efficiency and quality.

CN223720248UActive Publication Date: 2025-12-26ZHUCHENG YONGAN RUBBER TECH CO LTD
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Patent Information

Application Number
CN202423270623.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-12-26
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

During tire production, cracks or bulges can easily appear on the green tire bead during the molding process. The lack of suitable repair tools makes the process time-consuming and labor-intensive, affecting the quality of the finished tire.

Method used

Design a tooling fixture that includes a U-shaped frame, screws, top posts, and removable pads. By adjusting the positions of the screws and pads, the tire bead can be fixed and corrected, achieving uniform adhesion of cracks and flattening of bulges, restoring the original shape of the tire bead.

Benefits of technology

It improves the efficiency and quality of green tire bead crack repair, reduces labor costs, ensures the consistency and accuracy of the repair process, and enhances the overall quality of finished tires.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223720248U_ABST
    Figure CN223720248U_ABST
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Abstract

The utility model relates to the field of tire production equipment, in particular to a tool fixture for assisting in repairing a tire bead crack. Comprising a U-shaped frame which comprises a top plate and a bottom plate, and a fixing nut is arranged at the center of the top plate; the screw rod is inserted into the fixing nut and is in threaded engagement with the fixing nut; the rotating head is rotatably arranged at the bottom end of the screw rod; the two top columns are symmetrically arranged on the two sides of the upper surface of the bottom plate; the upper base plate is detachably arranged below the rotating head; and the lower base plate is detachably arranged above the top column. According to the utility model, not only are the repair efficiency and quality of the green tire bead crack obviously improved, but also the correction of the deformation conditions such as the bulge of the green tire bead is realized; through simple and universal repairing steps, the conditions of tire bead cracks, bumps and the like can be recovered, the labor cost is greatly reduced, meanwhile, the consistency and accuracy of the repairing process are ensured, and improvement of the overall quality of a finished tire is promoted.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a tire production equipment field, concretely relates to a tool fixture for assisting in repairing bead crack. BACKGROUND

[0002] At present, with the rapid development of China's automobile industry, the demand for tires is getting larger and larger. The production of tires generally goes through the following steps: raw material preparation - rubber preparation and batching - tread and carcass manufacturing - semi-product manufacturing - molding - vulcanization - quality inspection and packaging.

[0003] Among them, the molding mainly refers to assembling the semi-finished products such as tread, carcass and cord fabric into a green tire (tire that has not been vulcanized, also called tire embryo) on a molding machine. The molding machine is divided into large-diameter and small-diameter molding machines, and the molding process is different due to the difference between the large-diameter drum and the small-diameter drum. After inspection, the green tire is transported to the vulcanization process for further processing.

[0004] The bead, also known as the tire lip or the bead, refers to the part of the tire inner edge in contact with the rim. It is made of rubber and usually wrapped with high-strength triangular rubber and steel wire ring structure. After inflating the tire, the tire lip can tightly buckle the rim to ensure the stable connection between the tire and the rim.

[0005] Due to various factors, the green tire bead may have cracks or bulges during molding. If not repaired, direct vulcanization will certainly affect the quality of the finished tire; but currently there is a lack of suitable tools in the factory, and the repair consumes a lot of time. INVENTION CONTENTS

[0006] The utility model provides a tool fixture for assisting in repairing bead crack, which aims to solve the problem of lack of suitable repair tools in the current factory during the green tire molding process, which is time-consuming and labor-intensive.

[0007] To achieve the above purpose, the technical scheme of the utility model is as follows:

[0008] The utility model provides a tool fixture for assisting in repairing bead crack, which comprises:

[0009] The top plate and the bottom plate are provided with a fixed nut at the center of the top plate;

[0010] The screw rod is inserted into the fixed nut and threadedly engaged with the fixed nut;

[0011] The rotating head is rotatably arranged at the bottom end of the screw rod;

[0012] The top column is symmetrically arranged on both sides of the upper surface of the bottom plate;

[0013] an upper cushion plate, which is detachably arranged below the rotating head;

[0014] a lower cushion plate, which is detachably arranged above the top post.

[0015] Further, the top end of the screw rod is provided with a handle.

[0016] Further, the top of the screw rod is provided with a limiting block, which is arranged below the handle.

[0017] Further, the side wall of the rotating head is provided with a clamping groove I, and the upper cushion plate is provided with a clamping block matched with the clamping groove I.

[0018] Further, the side wall of the rotating head is provided with a screw hole, and the upper cushion plate is vertically provided with a fixing plate, and the fixing plate is provided with a through hole.

[0019] Further, the side wall of each of the two top posts is provided with a clamping groove II, and the lower cushion plate is provided with two clamping blocks matched with the clamping grooves II, and the two clamping blocks correspond to the two clamping grooves II one by one.

[0020] Further, the side wall of each of the two top posts is provided with a screw hole, and the lower cushion plate is vertically provided with two fixing plates, and the fixing plates are provided with through holes.

[0021] Further, the planar projection shape of the upper cushion plate and the lower cushion plate is a sector.

[0022] The utility model discloses reached the beneficial effects are:

[0023] The utility model discloses set up the frame of the Chinese character "fang", and the bottom plate of its symmetry is provided with two top posts, and the top plate is provided with the screw rod that can move up and down, and the top post and screw rod still detachably set up have the cushion plate, when the tire production, when the bead of the green tire appears the slight crack, the operator can place the bead in the frame of the Chinese character "fang", and through the interval of adjusting top post and screw rod, makes the upper and lower cushion plate closely and slightly extrudes the bead, thereby effectively fixes the bead position, and the crack is evenly bonded with the aid of glue, and the repair effect is improved. If the bead appears the bulge or other deformation condition, then can pass through the extension amount of accurately adjusting screw rod in the frame of the Chinese character "fang", and the cooperation of the two top posts of bottom, and the bead bulge is pressed flat, and the bead is gradually and evenly corrected in this way, and the original form is restored, and the quality of finished product tire is improved.

[0024] The utility model not only improves the repair efficiency and quality of the bead crack of the green tire significantly, but also realizes the correction of the bead bulge and other deformation conditions of the green tire, through simple and general repair steps, the bead crack, the bulge and other conditions can be restored, the labor cost is reduced greatly, and the consistency and accuracy of the repair process are ensured, and the overall quality of finished product tire is improved.

[0025] In addition, the detachable base plate design is convenient to replace, suitable for different types of tires, increases the durability and practicality of the device, and makes it more suitable for the diversified needs of the green tire repair. BRIEF DESCRIPTION OF DRAWINGS

[0026] In order to more clearly illustrate the technical solutions of the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained according to the structures shown in these drawings without creative labor.

[0027] Fig. 1 is the sectional view of the present application.

[0028] Fig. 2 is the front view of the present application.

[0029] Fig. 3 is the top view of the upper base plate of the present application.

[0030] In the figure, 10, tool fixture; 110, L-shaped frame; 111, top plate; 112, fixed nut; 113, bottom plate; 120, screw rod; 121, handle; 122, limiting block; 130, rotating head; 131, slot one; 140, top column; 141, slot two; 150, upper base plate; 151, clamping block; 160, lower base plate. DETAILED DESCRIPTION

[0031] The technical solutions of the embodiments of the present application will be described clearly and completely in the following description of the drawings of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of the present application.

[0032] It should be noted that if the embodiments of the present application involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement condition, etc. between the components in a certain posture (as shown in the drawings). If the specific posture changes, the directional indications will also change accordingly.

[0033] In addition, if the description of "first", "second" and the like is involved in the embodiments of the utility model, the description of "first", "second" and the like is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can be explicitly or implicitly included at least one of the features. In addition, the meaning of "and / or" appearing throughout the text is that it includes three parallel schemes, taking "A and / or B" as an example, including A scheme, or B scheme, or A and B scheme. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of ordinary skilled in the art, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, also not within the protection scope required by the utility model.

[0034] As shown in Figs. 1-3 The utility model provides a tool fixture 10 for assisting in repairing tire ring crack, comprising:

[0035] The top plate 111 is provided with a fixed nut 112 at the center;

[0036] The screw rod 120 is inserted into the fixed nut 112 and is in threaded engagement with the fixed nut 112;

[0037] The rotating head 130 is rotatably arranged at the bottom end of the screw rod 120;

[0038] The top column 140 is symmetrically arranged on both sides of the upper surface of the bottom plate 113;

[0039] The upper backing plate 150 is detachably arranged below the rotating head 130;

[0040] The lower backing plate 160 is detachably arranged above the top column 140.

[0041] Further, the top end of the screw rod 120 is provided with a handle 121, and the screw rod 120 can be conveniently rotated by rotating the handle 121, thereby adjusting the elongation of the screw rod 120 in the H-shaped frame 110.

[0042] Further, the top of the screw rod 120 is provided with a limiting block 122, which is arranged below the handle 121, and the limiting block 122 is used to prevent the tire from being damaged due to the excessive downward movement of the screw rod 120.

[0043] Further, the side wall of the rotating head 130 is provided with a clamping groove 131, which is open to the side of the open frame 110, and the upper base plate 150 is provided with a clamping block 151 matched with the clamping groove 131; the user embeds the clamping block 151 into the clamping groove 131 to detachably mount the upper base plate 150 below the rotating head 130. When the screw rod 120 is rotated, the upper base plate 150 will not be clamped by the screw rod 120 because the rotating head 130 is rotatably arranged at the bottom end of the screw rod 120.

[0044] In another embodiment (not shown in the figure), the side wall of the rotating head 130 is provided with a screw hole, the upper base plate 150 is vertically provided with a fixing plate, and the fixing plate is provided with a through hole; the user passes a screw through the through hole and the screw hole in sequence and tightens the screw to complete the detachable fixing of the upper base plate 150 and the rotating head 130.

[0045] Further, the side wall of the rotating head 130 is provided with a clamping groove 131, which is open to the side of the open frame 110, and the upper base plate 150 is provided with a clamping block 151 matched with the clamping groove 131; the user embeds the clamping block 151 into the clamping groove 131 to detachably mount the upper base plate 150 below the rotating head 130. When the screw rod 120 is rotated, the upper base plate 150 will not be clamped by the screw rod 120 because the rotating head 130 is rotatably arranged at the bottom end of the screw rod 120.

[0046] In another embodiment (not shown in the figure), the side wall of the rotating head 130 is provided with a screw hole, the upper base plate 150 is vertically provided with a fixing plate, and the fixing plate is provided with a through hole; the user passes a screw through the through hole and the screw hole in sequence and tightens the screw to complete the detachable fixing of the upper base plate 150 and the rotating head 130.

[0047] Further, the upper base plate 150 and the lower base plate 160 are both fan-shaped in plan view; this design is to better match the shape of the tire bead.

[0048] Specifically, the use method of the utility model is as follows:

[0049] When the tire bead has a crack, the operator first cleans the crack, then applies special glue to bond the crack; then the corresponding position of the tire bead with the crack can be placed in the H-shaped frame 110, the screw rod 120 is moved downward by rotating the screw rod 120, the distance between the upper pad 150 and the lower pad 160 is adjusted, the upper pad 150 and the lower pad 160 clamp the tire bead and slightly extrude the tire bead, so that the position of the tire bead is effectively fixed, the glue is more uniformly bonded to the crack, and the repair effect is improved. After the repair is completed, the next step of vulcanization can be normally carried out.

[0050] When the tire bead has a bulge or other deformation, for example, a single bulge in the local tire bead, first, the upper pad 150 and the lower pad 160 are disassembled according to the requirements; then the direction of the bulge is determined, the corresponding position of the tire bead with the bulge is placed in the H-shaped frame 110, the bulge is aligned with the rotating head 130 at the bottom end of the screw rod 120 (at this time, the bulge is located between the two top columns 140), then the screw rod 120 is rotated, the position of the rotating head 130 is adjusted, the distance between the bottom end of the rotating head 130 and the top column 140 is reduced, the bottom end of the rotating head 130 is pressed against the bulge, and the bulge is flattened in combination with the two top columns 140, so that the tire bead is gradually and uniformly corrected and restored to its original shape. After correction, the next step of vulcanization can be normally carried out.

[0051] The above is only an optional embodiment of the present application, and does not limit the patent range of the present application, and any equivalent structural transformation made under the inventive concept of the present application, or direct / indirect application in other related technical fields is included in the patent protection range of the present application.

Claims

1. A tooling fixture (10) for assisting in repairing a bead split, characterized by, The utility model provides a kind of frame for fixing and releasing, including: The character frame (110) includes top plate (111) and bottom plate (113), and the top plate (111) is provided with fixed nut (112) at center place; Screw rod (120) is inserted into the fixed nut (112) and is engaged with the fixed nut (112) threadedly; Rotary head (130) is rotatably arranged at the bottom end of the screw rod (120); Top column (140) is two, and symmetrically arranged on the upper surface of the bottom plate (113) on both sides; Upper backing plate (150) is detachably arranged below the rotary head (130); Lower backing plate (160) is detachably arranged above the top column (140).

2. A tooling fixture (10) for assisting in repairing a bead split according to claim 1, characterized in that: The top end of the screw rod (120) is provided with handle (121).

3. A tooling fixture (10) for assisting in repairing a bead split according to claim 2, characterized in that: The top of the screw rod (120) is provided with limit block (122), and the limit block (122) is arranged below the handle (121).

4. The tool holder (10) for assisting in repairing a bead split according to claim 1, characterized in that: The side wall of the rotary head (130) is provided with clamping groove one (131), and the upper backing plate (150) is provided with clamping block (151) matched with the clamping groove one (131).

5. The tool holder (10) for assisting in repairing a bead split according to claim 1, characterized in that: The side wall of the rotary head (130) is provided with screw hole, and the upper backing plate (150) is vertically provided with fixed plate, and the fixed plate is provided with through hole.

6. A tooling fixture (10) for assisting in repairing a bead split according to claim 1, characterized in that: The side wall of two top columns (140) is provided with clamping groove two (141), and the lower backing plate (160) is provided with two clamping blocks (151) matched with the clamping groove two (141), and two clamping blocks (151) correspond to two clamping groove two (141) one by one.

7. A tool holder (10) for assisting in repairing a bead split according to claim 1, characterized in that: The side wall of two top columns (140) is provided with screw hole, and the lower backing plate (160) is vertically provided with two fixed plates, and the fixed plate is provided with through hole.

8. A tool holder (10) for assisting in repairing a bead split according to claim 1, characterized in that: The planar projection shape of the upper backing plate (150) and the lower backing plate (160) is fan-shaped.