Bevel gear reducer

By designing a card holder, sliding seat, ferrule mechanism, and clamping mechanism, the bolts of the bevel gear reducer can be disassembled and reassembled in pairs, solving the problem of cumbersome disassembly in the existing technology and improving production efficiency and safety.

CN223725318UActive Publication Date: 2025-12-26TAICANG MIER MASCH CO LTD
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Patent Information

Application Number
CN202423224034.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-12-26
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

The existing bevel gear reducer uses multiple pairs of bolts to fix the upper and lower housings, making disassembly and installation cumbersome and resulting in long manual operation time, which affects production efficiency.

Method used

By employing a ferrule, sliding seat, ferrule mechanism, and clamping mechanism, bolts can be installed and removed in pairs. The gear belt and clamping mechanism simplify the operation steps and reduce the time required for disassembling each bolt individually.

Benefits of technology

It simplifies the bolt disassembly process, reduces labor intensity, shortens disassembly time, and improves work efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of gear reducers, in particular to a bevel gear reducer. According to the technical scheme, the gear reducer comprises a gear reducer body and a plurality of pairs of bolts arranged on the gear reducer body and further comprises a plurality of clamping bases arranged on the gear reducer body, and sliding bases are movably arranged at the two ends of each clamping base. The clamping seat and the sliding seat are provided with a pair of clamping sleeve mechanisms which enable bolts on the gear reducer body to be disassembled and assembled in pairs. Through cooperation of the clamping base, the sliding base, the clamping sleeve mechanism, the gear belt, the clamping mechanism and other structures, each pair of bolts can be loosened or disassembled at the same time, operation steps can be simplified, tedious steps caused by manual disassembling one by one are avoided, the disassembling process is smoother, and therefore the disassembling time is greatly shortened. In addition, the labor intensity of workers can be greatly reduced in the dismounting process, physical exhaustion and fatigue caused by long-time dismounting are reduced, and therefore the working efficiency and safety are improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to gear reducer technical field especially relates to a bevel gear reducer. BACKGROUND

[0002] The bevel gear reducer is a common mechanical speed reducer, mainly used for converting the high speed of the motor or other power source into lower output speed through gear transmission, while transmitting power. The core component of the bevel gear reducer is the bevel gear, which can change the direction of power transmission and effectively reduce speed and increase torque. In the prior art, the upper and lower shells of the bevel gear reducer are usually fixed by multiple pairs of bolts. However, during disassembly and installation, the bolts need to be disassembled and installed one by one, and each pair of bolts usually takes a long time, especially for reducers with a large number of bolts. This not only increases the time of manual operation, but also prolongs the downtime of the equipment, affecting the overall production efficiency. SUMMARY

[0003] The utility model aims at the prior art, the upper and lower shells of the bevel gear reducer are usually fixed by multiple pairs of bolts. However, during disassembly and installation, the bolts need to be disassembled and installed one by one, and each pair of bolts usually takes a long time, especially for reducers with a large number of bolts. This not only increases the time of manual operation, but also prolongs the downtime of the equipment, affecting the overall production efficiency. To solve the above problems, the utility model provides a bevel gear reducer.

[0004] The technical scheme of the utility model: a bevel gear reducer, including gear reducer body and multiple pairs of bolts arranged on the gear reducer body, further comprising: multiple clamping seats arranged on the gear reducer body, both ends of the clamping seat movably provided with a sliding seat, a pair of clamping sleeve mechanisms provided on the clamping seat and the sliding seat to enable the bolts on the gear reducer body to be disassembled and installed in pairs; a gear belt is sleeved on the clamping seat and the sliding seat to enable a pair of clamping sleeve mechanisms to be opened and closed simultaneously; a clamping mechanism is installed on the sliding seat to keep the gear belt in a tight state.

[0005] Optionally, the clamping sleeve mechanism includes a hexagonal sleeve sleeved on the bolt on the gear reducer body, the top end of the hexagonal sleeve is fixedly connected with a rotating rod movably penetrating through the sliding seat, the top end of the rotating rod is fixedly connected with a secondary gear meshingly connected with the gear belt, the middle part of the gear belt is meshingly connected with a primary gear, and the lower surface of the primary gear is rotatably connected with the clamping seat.

[0006] Optionally, the upper surface of the primary gear is fixedly connected with a clamping plate clamping the gear belt, and the upper surface of the clamping plate is fixedly connected with a hexagonal block.

[0007] Optionally, the clamping mechanism comprises a base fixedly connected to the clamping seat, a support sleeve is fixedly connected to the top end of the base, L-shaped slide rods are slidably sleeved at both ends of the support sleeve, and U-shaped clamping blocks are fixedly connected to the top ends of the L-shaped slide rods to clamp the gear belt.

[0008] Optionally, the support sleeve is internally provided with a reset spring, and both ends of the reset spring are fixedly connected to the corresponding ends of the L-shaped slide rods.

[0009] Optionally, a pair of air cylinders are fixedly connected to the inside of the clamping seat, and plug plates are fixedly connected to the end of the sliding seat close to the clamping seat, the plug plates are movably sleeved with the clamping seat, and the piston rods of the air cylinders are fixedly connected to the corresponding ends of the plug plates.

[0010] Optionally, the top surfaces of the secondary gears are fixedly connected with top blocks to clamp the gear belt.

[0011] In summary, the present application has at least one of the following beneficial technical effects:

[0012] The clamping seat, the sliding seat, the clamping sleeve mechanism, the gear belt and the clamping mechanism are matched to loosen or disassemble each pair of bolts simultaneously, so that the operation steps are simplified, the cumbersome steps caused by manual disassembly are avoided, the disassembly process is smoother, the disassembly time is greatly shortened, the labor intensity of the workers is greatly reduced, the physical consumption and fatigue caused by long-time disassembly are reduced, and the work efficiency and safety are improved. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 A structure schematic diagram of a bevel gear reducer is given;

[0014] Figure 2 For Figure 1 A split structure schematic diagram is given;

[0015] Figure 3 For Figure 2 A partial structure schematic diagram is given;

[0016] Figure 4 For Figure 3 A split structure schematic diagram is given;

[0017] Figure 5 For Figure 4 A partial cross-sectional structure schematic diagram is given.

[0018] Mark No. : 1, gear reducer body; 2, clamping seat; 21, main gear; 22, clamping plate; 23, hexagonal block; 24, air cylinder; 3, sliding seat; 31, hexagonal sleeve; 32, rotating rod; 33, secondary gear; 34, top block; 35, insertion plate; 4, base; 41, support sleeve; 42, L-shaped slide rod; 43, U-shaped clamping block; 44, return spring; 234, gear belt. DETAILED DESCRIPTION

[0019] The technical solutions of the present application will be described clearly and completely below in conjunction with the drawings. Obviously, the described embodiments are only some of the embodiments of the present application, rather than all the embodiments.

[0020] The components of the embodiments of the present application generally described and shown in the accompanying drawings can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but only represents selected embodiments of the present application.

[0021] Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0022] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", "third" are only for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0023] It should be noted that the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the processes, methods, articles or devices including a series of elements not only include those elements, but also include other elements not explicitly listed or inherent to such processes, methods, articles or devices. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the described specific features, structures, materials or characteristics can be combined in any one or more embodiments or examples in a suitable manner.

[0024] In the description of the utility model, it is necessary to explain, unless another explicit provision and limitation, the term "installation", "connection", "connection" should be broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connected, can be mechanical connection, also can be electrical connection, can be directly connected, also can be indirectly connected through the intermediate medium, can be two elements inside the communication, for the ordinary skilled in the art, the specific meaning of the above-mentioned terms in the utility model can be understood according to specific circumstances.

[0025] Embodiment

[0026] As Figures 1 to 5 shown, the utility model provides a bevel gear reducer, including gear reducer body 1 and the multiple pairs of bolts of setting on gear reducer body 1, still including: multiple clamping seat 2 of setting on gear reducer body 1, both ends of clamping seat 2 movably are equipped with sliding seat 3, and the sleeve mechanism of a pair of making the bolt on gear reducer body 1 is equipped on clamping seat 2 and sliding seat 3 and is dismantled in pairs;Gear belt 234 is sleeved on clamping seat 2 and sliding seat 3 so that a pair of sleeve mechanism is switched simultaneously, and gear belt 234 is a kind of transmission belt with gear structure, commonly used in transmission system, especially in the occasion needing stable, reliable power transmission.It combines the characteristics of gear and belt, and power is transmitted by the engagement of gear.The working principle of gear belt is similar to gear engagement, but it is driven by the toothed cooperation between pulley and belt;Clamping mechanism, installed on sliding seat 3 makes gear belt 234 keep tight state.

[0027] Further, the sleeve mechanism includes a hexagonal sleeve 31 sleeved on the bolt of the gear reducer body 1, the hexagonal sleeve 31 is a sleeve for clamping the bolt, and the function is to be sleeved on the bolt and fastened, and the disassembly and installation of the bolt can be completed by rotating the sleeve. The top end of the hexagonal sleeve 31 is fixedly connected with a rotating rod 32 movably penetrating the sliding seat 3, the top end of the rotating rod 32 is fixedly connected with a secondary gear 33 engaged with the gear belt 234, the upper surface of the secondary gear 33 is fixedly connected with a top block 34 clamping the gear belt 234, and the top block 34 clamps the gear belt 234 to prevent the gear belt 234 from coming out of the secondary gear 33. The middle part of the gear belt 234 is engaged with a main gear 21, the lower surface of the main gear 21 is rotatably connected with the clamping seat 2, the upper surface of the main gear 21 is fixedly connected with a clamping plate 22 clamping the gear belt 234, and the clamping plate 22 clamps the gear belt 234 to prevent the gear belt 234 from coming out of the main gear 21. The upper surface of the clamping plate 22 is fixedly connected with a hexagonal block 23, and the hexagonal block 23 is sleeved with a tool (a tool for disassembling the bolt), so as to provide more stable and reliable locking or connection.

[0028] The clamping mechanism includes a base 4 fixedly connected to the card holder 2. A support sleeve 41 is fixedly connected to the top of the base 4. A return spring 44 is installed inside the support sleeve 41. The return spring 44 drives the U-shaped clamping block 43 to keep the gear belt 234 tightly clamped by the L-shaped slide rod 42. The two ends of the return spring 44 are fixedly connected to the ends of the corresponding L-shaped slide rod 42. The two ends of the support sleeve 41 are slidably fitted with L-shaped slide rods 42. The top of each L-shaped slide rod 42 is fixedly connected to a U-shaped clamping block 43 that clamps the gear belt 234.

[0029] Furthermore, a pair of cylinders 24 are fixedly connected inside the card holder 2, and each end of the sliding seat 3 near the card holder 2 is fixedly connected to an insert plate 35. The insert plate 35 allows the sliding seat 3 to slide horizontally and vertically at both ends of the card holder 2. The insert plate 35 is movably sleeved with the card holder 2, and the piston rod of the cylinder 24 is fixedly connected to the corresponding end of the insert plate 35.

[0030] In this embodiment, when a bevel gear reducer is required, such as Figure 1 As shown, first, the bottom of the hexagonal sleeve 31 is firmly fitted onto the bolt on the gear reducer body 1. Then, a tool is used to clamp the hexagonal block 23, causing the tool to rotate the hexagonal block 23. The rotated hexagonal block 23 then rotates the clamping plate 22, which in turn rotates the main gear 21. Since the main gear 21 is meshed with the gear belt 234, the main gear 21 drives the gear belt 234 to rotate. Furthermore, since the gear belt 234 is meshed with a pair of secondary gears 33, the gear belt 234 drives the pair of secondary gears 33 to rotate. Subsequently, the secondary gears 33 sequentially drive the bottom rotating rod 32 and the hexagonal sleeve 31 to rotate. Because the hexagonal sleeve 31 firmly clamps the bolt, the rotated hexagonal sleeve 31 allows for the removal and installation of the bolt. When the bolt spacing on each pair of gear reducer bodies 1 is different, a pair of cylinders 24 inside the clamping seat 2 are simultaneously activated. The piston rod of each cylinder 24 pushes the corresponding insert plate 35 to move, and the insert plate 35 then pushes the sliding seat 3 to move. This allows the sliding seat 3 to sequentially drive the rotating rod 32 and the hexagonal sleeve 31 to move until the pair of hexagonal sleeves 31 can be locked onto the pair of bolts. Simultaneously, during this process, the pair of L-shaped sliding rods 42, through the elastic tension of the return spring 44 inside the support sleeve 41, cause the L-shaped sliding rods 42 to drive the U-shaped clamping block 43 to tightly hold the gear belt 234, thereby ensuring a tight meshing connection between the gear belt 234 and the main gear 21.

[0031] The preferred embodiments of the above utility model are only used for helping to describe the utility model. The preferred embodiments do not describe all the details and do not limit the utility model to the specific implementation. Obviously, according to the content of the specification, many modifications and changes can be made. The specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the utility model, so that the person skilled in the art can well understand and utilize the utility model. The utility model is limited by the claims and the whole scope and equivalents thereof.

Claims

1. A bevel gear reducer comprising a gear reducer body (1) and a plurality of pairs of bolts provided on the gear reducer body (1), characterized in that, Also include: A plurality of card seat (2) is arranged on the gear reducer body (1), both ends of the card seat (2) is movably provided with sliding seat (3), the card seat (2) and sliding seat (3) are provided with a pair of bolt on the gear reducer body (1) is disassembled in pairs of sleeve mechanism; The sleeve is provided on the card seat (2) and sliding seat (3) so that a pair of sleeve mechanism is opened and closed simultaneously gear belt (234); Clamping mechanism, installed on the sliding seat (3) makes the gear belt (234) keep tight state; The sleeve mechanism includes a hexagonal sleeve (31) sleeved on the bolt of the gear reducer body (1), the top end of the hexagonal sleeve (31) is fixedly connected with the rotating rod (32) which penetrates the sliding seat (3), the top end of the rotating rod (32) is fixedly connected with the secondary gear (33) which is engaged with the gear belt (234), the middle part of the gear belt (234) is engaged with the main gear (21), and the lower surface of the main gear (21) is rotatably connected with the card seat (2); The clamping mechanism includes a base (4) fixedly connected with the card seat (2), the top end of the base (4) is fixedly connected with the support sleeve (41), the both ends of the support sleeve (41) are slidably sleeved with the L-shaped slide rod (42), the top end of the L-shaped slide rod (42) is fixedly connected with the U-shaped clamp block (43) which clamps the gear belt (234).

2. A bevel gear speed reducer according to claim 1, characterized in that The upper surface of the main gear (21) is fixedly connected with the clamping plate (22) which clamps the gear belt (234), and the upper surface of the clamping plate (22) is fixedly connected with the hexagonal block (23).

3. A bevel gear reducer according to claim 1, wherein The inside of the support sleeve (41) is provided with a reset spring (44), and the both ends of the reset spring (44) are fixedly connected with the corresponding L-shaped slide rod (42).

4. A bevel gear speed reducer according to claim 1, wherein The inside of the card seat (2) is fixedly connected with a pair of air cylinders (24), one end of the sliding seat (3) close to the card seat (2) is fixedly connected with the plug plate (35), the plug plate (35) is movably sleeved with the card seat (2), and the piston rod of the air cylinder (24) is fixedly connected with the end of the corresponding plug plate (35).

5. A bevel gear speed reducer according to claim 1, wherein The upper surface of the secondary gear (33) is fixedly connected with the top block (34) which clamps the gear belt (234).