Full-automatic sampler for chemical examination of liquid medicine in workshop groove
By designing a fully automated sampler, which utilizes barcode scanning and robotic arms, the problem of low sampling efficiency in chemical testing tanks in the workshop was solved, achieving automated sampling and improving production efficiency and quality consistency.
Patent Information
- Application Number
- CN202422995191.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-12-05
AI Technical Summary
Currently, the sampling process for chemical testing in the workshop tanks is inefficient and relies on manual labor, wasting manpower and making automation impossible.
Design a fully automated sampler that includes components such as a sampling cabinet, electrical control box, sampling platform, barcode scanner, drainage pipe, and circulation pump. Automated sampling is achieved through barcode scanning and the cooperation of a robotic arm.
It improved sampling efficiency, saved manpower, and realized automated sampling of medicines in the workshop tanks, thereby improving production efficiency and quality consistency.
Smart Images
Figure CN223742049U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of chemical water testing, and particularly relates to a full-automatic sampler for testing chemical water in a workshop tank. BACKGROUND
[0002] A workshop is a place for production and processing in a factory or enterprise, is a link on a production line, and is usually provided with various equipment and machines. Workers produce, process and assemble in the workshop. The workshop is an important link in a production process, and the work efficiency and quality of the workshop directly affect the production and quality of products. In many industrial production workshops, such as electroplating, surface treatment and chemical synthesis workshops, the composition and concentration of chemical water in a tank are crucial to product quality. Accurate and timely testing and analysis of the chemical water in the tank is a key link for ensuring the stability of a production process and the consistency of products. Sampling refers to selecting a representative sample from a target object.
[0003] At present, when the chemical water in a workshop tank is tested, liquid sampling is usually manually performed, and automatic liquid sampling cannot be realized. The sampling method is relatively wasteful in manpower, and the sampling efficiency is poor, and the sampling efficiency cannot be improved. CONTENT OF THE INVENTION
[0004] The application aims to provide a full-automatic sampler for testing chemical water in a workshop tank, so as to solve the problems in the background technology.
[0005] The application embodiment adopts the following technical scheme:
[0006] The utility model provides a full -automatic sampler for workshop groove inner medicine water test, including sampling cabinet, the inner bottom wall of sampling cabinet is fixedly connected with electric control box, the upper surface of sampling cabinet is fixedly connected with sampling table, the inside of sampling table is equipped with the code scanner, the upper surface of sampling table places the sampling cup, the bottom surface of sampling table and the left side of sampling cabinet are fixedly connected with the liquid discharge pipeline, the left side of sampling cabinet is equipped with the original machine table, the right side of original machine table is fixedly connected with first pipeline, the right side of original machine table is equipped with the circulation pump, the input of circulation pump and the left end of first pipeline are fixedly connected, the output of circulation pump is fixedly connected with second pipeline, the left side of original machine table is fixedly connected with third pipeline, the left end of third pipeline and the outer surface of second pipeline are fixedly connected, the left side of original machine table is fixedly connected with fourth pipeline, the top end of second pipeline and the outer surface of fourth pipeline are fixedly connected, the upper surface of sampling cabinet is fixedly connected with sampling pipe fixed plate, the outer surface of fourth pipeline and the outer surface of sampling pipe fixed plate are fixedly connected, the outer surface of fourth pipeline is equipped with manual valve and starting valve respectively, the bottom end of fourth pipeline is fixedly connected with sampling branch pipe, the upper surface of sampling cabinet is fixedly connected with operation button box, the upper surface of sampling cabinet is equipped with the code sticking area, the upper surface of code sticking area is equipped with the pneumatic cylinder.
[0007] Preferably, the left side of the sampling cabinet is provided with a mechanical table, and the upper surface of the mechanical table is fixedly installed with a collaborative robot.
[0008] Preferably, the outer surfaces of the first pipeline, the third pipeline, and the fourth pipeline are each provided with a filter, and the bottom surfaces of the original machine table and the sampling cabinet are each fixedly connected with four supporting blocks.
[0009] Preferably, a plurality of heat dissipation holes are formed in the front surface of the sampling cabinet, and the left side surface of the sampling cabinet is fixedly connected with an operation instruction sign.
[0010] Preferably, the left side surface of the original machine table is fixedly connected with a supporting seat, and the upper surface of the supporting seat is fixedly connected with the bottom surface of the circulation pump.
[0011] Preferably, the left side surface of the sampling pipe fixed plate is fixedly connected with a reinforcing plate, and the outer surface of the sampling branch pipe is fixedly connected with the outer surface of the reinforcing plate.
[0012] The above-mentioned at least one technical solution adopted by the embodiments of the present application can achieve the following beneficial effects:
[0013] Firstly, through the cooperation of the sampling cabinet, the electric control box, the sampling table, the code scanner, the sampling cup, the liquid discharge pipeline, the operation button box, and the code sticking area, the two-dimensional code on the sampling cup is scanned and recognized, and the sampling cup is confirmed to be correctly placed and installed on site.
[0014] Secondly, by cooperating the sampling cabinet, the original machine table, the first pipeline, the circulating pump, the second pipeline, the third pipeline, the fourth pipeline, the sampling tube fixing plate, the manual valve, the starting valve, the sampling branch pipe and the operation button box, and cooperating the code scanning identification of the sampling cup, compared with manual liquid taking, the code scanning automatic liquid taking improves the efficiency, that is, saves manpower, and realizes automatic production. BRIEF DESCRIPTION OF DRAWINGS
[0015] The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiments of the application and serve to explain the principles of the application, and do not limit the application. In the drawings:
[0016] Figure 1 is a front view structural schematic diagram of the utility model;
[0017] Figure 2 is a side view structural schematic diagram of the utility model;
[0018] Figure 3 is a top view structural schematic diagram of the utility model;
[0019] Figure 4 is a side sectional view of the utility model.
[0020] In the drawings: 1, sampling cabinet; 2, electric control box; 3, sampling table; 4, code scanner; 5, sampling cup; 6, liquid discharge pipeline; 7, original machine table; 8, first pipeline; 9, circulating pump; 10, second pipeline; 11, third pipeline; 12, fourth pipeline; 13, sampling tube fixing plate; 14, manual valve; 15, starting valve; 16, sampling branch pipe; 17, operation button box; 18, code sticking area; 19, air cylinder; 20, mechanical table; 21, collaborative robot; 22, filter; 23, supporting block; 24, heat dissipation hole; 25, operation instruction sign; 26, supporting seat; 27, reinforcing plate. DETAILED DESCRIPTION
[0021] To make the purpose, technical scheme and advantages of the application clearer, the technical scheme of the application will be described clearly and completely below by combining the embodiments of the application with the corresponding drawings. Obviously, the described embodiments are only some of the embodiments of the application, not all the embodiments. Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the application.
[0022] The technical scheme provided by each embodiment of the application will be described in detail below by combining the drawings.
[0023] Please refer to Figures 1-4 The utility model provides a kind of full-automatic sampler technical scheme for workshop tank inner medicine water test,
[0024] The full-automatic sampler for testing liquid medicine in workshop tank sub includes a sampling cabinet 1, an electric control box 2 fixedly connected to the inner bottom wall of the sampling cabinet 1, a sampling table 3 fixedly connected to the upper surface of the sampling cabinet 1, a code scanner 4 arranged in the sampling table 3, a sampling cup 5 placed on the upper surface of the sampling table 3, a liquid discharge pipeline 6 fixedly and communicatively connected to the bottom surface of the sampling table 3 and the left side surface of the sampling cabinet 1, an original machine table 7 arranged on the left side of the sampling cabinet 1, a first pipeline 8 fixedly and communicatively connected to the right side surface of the original machine table 7, a circulating pump 9 arranged on the right side of the original machine table 7, an input end of the circulating pump 9 fixedly and communicatively connected to the left end of the first pipeline 8, a second pipeline 10 fixedly and communicatively connected to the output end of the circulating pump 9, a third pipeline 11 fixedly and communicatively connected to the left side surface of the original machine table 7, a left end of the third pipeline 11 fixedly and communicatively connected to the outer surface of the second pipeline 10, a fourth pipeline 12 fixedly and communicatively connected to the left side surface of the original machine table 7, an outer surface of the second pipeline 10 fixedly and communicatively connected to an outer surface of the fourth pipeline 12, a manual valve 14 and a starting valve 15 arranged on the outer surface of the fourth pipeline 12 respectively, a sampling branch pipeline 16 fixedly and communicatively connected to the bottom end of the fourth pipeline 12, an operation button box 17 fixedly connected to the upper surface of the sampling cabinet 1, a code sticking area 18 arranged on the upper surface of the sampling cabinet 1, and an air cylinder 19 arranged on the upper surface of the code sticking area 18; specifically, the circulating pump 9 of the original machine table 7 and the second pipeline 10 are additionally provided with a three-way branch pipeline, and the three-way branch pipeline is composed of the second pipeline 10, the third pipeline 11 and the fourth pipeline 12.
[0025] In the embodiment, a mechanical table 20 is arranged on the left side of the sampling cabinet 1, and a collaborative robot 21 is fixedly installed on the upper surface of the mechanical table 20; a filter 22 is arranged on the outer surface of the first pipeline 8, the outer surface of the third pipeline 11 and the outer surface of the fourth pipeline 12 respectively; four supporting blocks 23 are fixedly connected to the bottom surface of the original machine table 7 and the bottom surface of the sampling cabinet 1 respectively; a plurality of heat dissipation holes 24 are arranged on the front surface of the sampling cabinet 1, and an operation instruction sign 25 is fixedly connected to the left side surface of the sampling cabinet 1; specifically, the mechanical table 20 cooperates with the collaborative robot 21 to form an automatic mechanical device, cooperates with the sampling device to realize full-automatic sampling, the filter 22 filters the extracted solution to filter large impurities, avoids damage to the original machine table 7 caused by large impurities, the heat dissipation holes 24 dissipate heat for the electric control box 2 in the sampling cabinet 1, and the operation efficiency is improved.
[0026] In this embodiment, the left side of the original machine table 7 is fixedly connected with a support seat 26, the upper surface of the support seat 26 is fixedly connected with the bottom surface of the circulating pump 9; the left side of the sampling pipe fixed plate 13 is fixedly connected with a reinforcing plate 27, the outer surface of the sampling branch pipe 16 is fixedly communicated with the outer surface of the reinforcing plate 27; specifically, the support seat 26 supports the circulating pump 9, increases the stability of the circulating pump 9, and the reinforcing plate 27 supports the sampling branch pipe 16, increases the stability when sampling.
[0027] Working principle: when the full-automatic sampler for testing the liquid medicine in the workshop tank is used, the user first increases a three-way branch for the circulating pump 9 and the second pipeline 10 of the original machine table 7, the three-way branch is composed of the second pipeline 10, the third pipeline 11 and the fourth pipeline 12, and is connected to the sampling point, then the pipeline is divided into a pneumatic valve and a backflow to the original machine table 7, when sampling is needed, the sampling cup 5 is placed on the sampling table 3 by hand, and the two-dimensional code (provided by the customer, pre-pasted on the sampling device) of the sampling device is scanned by the code scanning gun, the information is uploaded to the MES, the MES synchronously issues relevant data information, then the on-site device and the sampling cup 5 are confirmed by hand, and the start button is pressed, the electromagnetic valve is opened, the sampling pipe is emptied for three seconds (the time can be set), the waste liquid is discharged through the liquid discharge pipeline 6, when the set time is reached, the electromagnetic valve is closed, the cylinder 19 is pushed out, the sampling tray slowly moves to the sampling area and stops, the code scanning instrument 4 under the sampling cup 5 scans the two-dimensional code at the bottom of the sampling cup 5, and uploads to the MES, the MES binds the two-dimensional code with the sampling cup 5, then the electromagnetic valve is opened for three seconds (the time can be set), when the set time is reached, the electromagnetic net is closed, delayed for three seconds (the time can be set), the cylinder 19 returns, the sampling tray slowly moves to the standby area and stops, then the sampling cup 5 is taken away by hand, and a new empty sampling cup 5 is replaced, the whole sampling process is completed.
[0028] The above only describes the embodiments of the present application and is not used to limit the present application. The present application can have various changes and modifications for those skilled in the art. Any modification, equivalent replacement, improvement, etc. within the spirit and principle of the present application should be included in the scope of claims of the present application.
Claims
1. A full-automatic sampler for water sample test in a plant tank sub, comprising a sampling cabinet (1), characterized in that: The inner bottom wall of the sampling cabinet (1) is fixedly connected with an electric control box (2), the upper surface of the sampling cabinet (1) is fixedly connected with a sampling table (3), the inside of the sampling table (3) is provided with a code scanner (4), the upper surface of the sampling table (3) is placed with a sampling cup (5), the bottom surface of the sampling table (3) and the left side surface of the sampling cabinet (1) are fixedly and communicatively connected with a liquid discharge pipeline (6), the left side of the sampling cabinet (1) is provided with an original machine table (7), the right side surface of the original machine table (7) is fixedly and communicatively connected with a first pipeline (8), the right side of the original machine table (7) is provided with a circulating pump (9), the input end of the circulating pump (9) is fixedly and communicatively connected with the left end of the first pipeline (8), the output end of the circulating pump (9) is fixedly and communicatively connected with a second pipeline (10), the left side surface of the original machine table (7) is fixedly and communicatively connected with a third pipeline (11), the left end of the third pipeline (11) is fixedly and communicatively connected with the outer surface of the second pipeline (10), the left side surface of the original machine table (7) is fixedly and communicatively connected with a fourth pipeline (12), the top end of the second pipeline (10) is fixedly and communicatively connected with the outer surface of the fourth pipeline (12), the upper surface of the sampling cabinet (1) is fixedly connected with a sampling tube fixing plate (13), the outer surface of the fourth pipeline (12) is fixedly and communicatively connected with the outer surface of the sampling tube fixing plate (13), the outer surface of the fourth pipeline (12) is respectively provided with a manual valve (14) and a starting valve (15), the bottom end of the fourth pipeline (12) is fixedly and communicatively connected with a sampling branch pipe (16), the upper surface of the sampling cabinet (1) is fixedly connected with an operation button box (17), the upper surface of the sampling cabinet (1) is provided with a code sticking area (18), the upper surface of the code sticking area (18) is provided with an air cylinder (19).
2. The full-automatic sampler for testing the liquid medicine in the workshop tank according to claim 1, characterized in that: The left side of the sampling cabinet (1) is provided with a mechanical table (20), and the upper surface of the mechanical table (20) is fixedly installed with a collaborative robot (21).
3. The full-automatic sampler for testing the liquid medicine in the intra-uterine device according to claim 1, characterized in that: The outer surface of the first pipeline (8), the outer surface of the third pipeline (11) and the outer surface of the fourth pipeline (12) are all provided with a filter (22), and the bottom surface of the original machine table (7) and the bottom surface of the sampling cabinet (1) are both fixedly connected with four supporting blocks (23).
4. The full-automatic sampler for testing the liquid medicine in the intra-uterine device according to claim 1, characterized in that: A plurality of heat dissipation holes (24) are formed in the front surface of the sampling cabinet (1), and an operation instruction sign (25) is fixedly connected to the left side surface of the sampling cabinet (1).
5. The full-automatic sampler for testing the liquid medicine in the workshop tank according to claim 1, characterized in that: A supporting seat (26) is fixedly connected to the left side surface of the original machine table (7), and the upper surface of the supporting seat (26) is fixedly connected with the bottom surface of the circulating pump (9).
6. The full-automatic sampler for testing liquid medicine in a workshop tank according to claim 1, characterized in that: A reinforcing plate (27) is fixedly connected to the left side surface of the sampling tube fixing plate (13), and the outer surface of the sampling branch pipe (16) is fixedly and communicatively connected with the outer surface of the reinforcing plate (27).