Water cooling device for rubber vulcanization
By combining a drying mechanism and a lifting mechanism in the water-cooling device for rubber vulcanization, and using an air pump as a power source, the problem of independent operation of the water-cooling and drying devices is solved, achieving energy saving and efficient drying of the equipment, simplifying the equipment structure, and improving the overall efficiency of the rubber vulcanization process.
Patent Information
- Application Number
- CN202520264591.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-19
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-02-19
AI Technical Summary
In the existing rubber vulcanization process, the water cooling device and the air drying device operate independently, resulting in high equipment costs, complex structure, serious energy waste, and low air drying efficiency.
Design a water-cooled device for rubber vulcanization, which combines a drying mechanism and a lifting mechanism. Using an air pump as a power source, and through the cooperation of a reversing valve and an air supply pipe, the perforated inclined platform and filter frame are raised to complete the drying and lifting operations, thereby reducing the number of power sources and improving drying efficiency.
It achieves energy saving and consumption reduction, improves drying effect and efficiency, simplifies equipment structure, reduces the probability of failure, and provides good processing conditions.
Smart Images

Figure CN223750058U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to rubber vulcanization technical field, concretely is a water cooling device for rubber vulcanization. BACKGROUND
[0002] In the production process of rubber products, the vulcanization link is the key step to improve the physical and chemical properties of rubber. For example, after vulcanization processing of rubber bushing for automobile shock absorber, water cooling treatment is needed to ensure its quality and performance, and then air drying operation is carried out to remove the moisture on the surface of the rubber bushing, so as to enter the subsequent processing link.
[0003] At present, the water cooling device and the air drying device in the prior art on the market are often independent of each other, each is equipped with a separate driving system, and after the water cooling process is completed, the rubber products are transferred from the water cooling device to the air drying device, and the related operation in the air drying device needs additional power equipment to drive.
[0004] Multiple independent driving systems increase the manufacturing cost and maintenance cost of the equipment, different driving equipment needs different installation space, control circuit and maintenance measures, so that the structure of the whole equipment becomes complex, the probability of failure increases, and multiple driving systems running at the same time consumes a lot of electric energy, causing energy waste, which does not meet the current energy saving and environmental protection development trend. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a water cooling device for rubber vulcanization to solve the problems in the above background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical scheme:
[0007] A water cooling device for rubber vulcanization comprises
[0008] A water cooling box is internally movably provided with a hole inclined table at the lower part, and the bottom end of the hole inclined table is provided with lifting mechanism one;
[0009] A drying box is arranged at the right side of the water cooling box, a filter frame is movably arranged at the lower part of the inside of the drying box, and lifting mechanism two is arranged below the filter frame;
[0010] A drying mechanism is arranged at the upper end of the drying box, and the drying mechanism cooperates with lifting mechanism one and lifting mechanism two.
[0011] Preferably, the lifting mechanism one includes a cylinder one, the cylinder one is vertically arranged in the middle of the bottom end of the water cooling box, a piston rod one is movably arranged in the cylinder one, the top end of the piston rod one is fixedly connected with a hole inclined table, a feeding port is formed in the middle of the top end of the water cooling box, and a discharging groove one is formed between the middle of the water cooling box and the air drying box;
[0012] Preferably, the lifting mechanism two includes a cylinder two, the cylinder two is vertically arranged in the middle of the bottom end of the air drying box, a piston rod two is movably arranged in the cylinder two, the top end of the piston rod two is fixedly connected with a filter frame, a baffle is vertically arranged on the left side of the filter frame, a discharging groove two is formed on the right side of the air drying box, and a drain pipe is communicated with the lower right side of the air drying box;
[0013] Preferably, the air drying mechanism includes a blowing pipe, the blowing pipe is communicated with the middle of the top end of the air drying box, a blowing port is fixedly installed at the bottom end of the blowing pipe, an air pump and a gas conveying pipe one are respectively communicated with the air drying mechanism through a reversing valve one at the upper end of the blowing pipe, and an air filter is arranged at the air inlet end of the air pump;
[0014] Preferably, a reversing valve two is arranged at the bottom end of the gas conveying pipe one, the other two ends of the reversing valve two are respectively communicated with a gas conveying pipe two and a gas conveying pipe three, and the other ends of the gas conveying pipe two and the gas conveying pipe three are respectively communicated with the cylinder one and the cylinder two;
[0015] Preferably, a supporting frame is arranged on the right side of the air drying box, and a material collecting box is movably arranged at the upper end of the supporting frame.
[0016] Compared with the prior art, the device has the advantages that:
[0017] The water cooling device for rubber vulcanization drives the lifting mechanism one and the lifting mechanism two through the air drying mechanism, utilizes the air pump as a power source, reasonably distributes the gas output by the air pump into the cylinder one and the cylinder two through the cooperation of the reversing valve and the gas conveying pipe, realizes the lifting action of the hole inclined table and the filter frame, and thus only one power source is needed to complete multiple operations such as air drying and lifting, energy waste caused by the simultaneous operation of multiple independent driving systems is avoided, and the purpose of energy saving is achieved.
[0018] The water cooling device for rubber vulcanization, the air drying mechanism sprays air to the rubber bushing on the filter frame through the blowing pipe and the blowing port, accelerates the evaporation of water on the surface of the rubber bushing, the concentrated spraying mode can more quickly and effectively remove the water on the surface of the rubber bushing, improves the air drying effect and efficiency, most of the water on the rubber bushing falls through the mesh holes of the filter frame during the lifting process, preliminary separation of the water is realized, and the drying of the rubber bushing is more thorough in combination with the action of the air drying mechanism, thereby providing good conditions for subsequent processing procedures. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is the whole main view structure schematic diagram of the utility model;
[0020] Figure 2 It is the whole cross section structure schematic diagram of the utility model;
[0021] Figure 3 It is the whole main view structure schematic diagram of the utility model; Figure 1 The enlarged schematic diagram of A in the middle;
[0022] Figure 4 It is the whole main view structure schematic diagram of the utility model; Figure 2 The enlarged schematic diagram of B in the middle.
[0023] In the figure: 1, water-cooled box; 2, inclined table with hole; 3, air-drying box; 4, filter frame; 5, air cylinder one; 6, piston rod one; 7, feeding port; 8, discharge chute one; 9, air cylinder two; 10, piston rod two; 11, baffle; 12, discharge chute two; 13, blowing pipe; 14, blowing port; 15, reversing valve one; 16, air pump; 17, gas conveying pipe one; 18, air filter; 19, reversing valve two; 20, gas conveying pipe two; 21, gas conveying pipe three; 22, drain pipe; 23, support frame; 24, material collecting box. DETAILED DESCRIPTION
[0024] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0025] As Figures 1-4 shown, a technical scheme provided by the utility model comprises:
[0026] The utility model provides a rubber vulcanization water cooling device, including water cooling box 1, the inside lower movable arrangement of water cooling box 1 is provided with the inclined platform with hole 2, the bottom end of inclined platform with hole 2 is provided with lifting mechanism one, and lifting mechanism one includes air cylinder one 5, is vertically provided in the bottom end middle part of water cooling box 1 air cylinder one 5, the inside movable arrangement of air cylinder one 5 is provided with piston rod one 6, and the top end of piston rod one 6 is fixedly connected with inclined platform with hole 2, is set up in the top end middle part of water cooling box 1 feeding port 7, is set up between the middle part of water cooling box 1 and air drying box 3 discharge chute one 8, is set up in the right side outside of water cooling box 1 air drying box 3, the inside lower movable arrangement of air drying box 3 is provided with filter frame 4, and the lower of filter frame 4 is provided with lifting mechanism two, and lifting mechanism two includes air cylinder two 9, is vertically provided in the bottom end middle part of air drying box 3 air cylinder two 9, the inside movable arrangement of air cylinder two 9 is provided with piston rod two 10, and the top end of piston rod two 10 is fixedly connected filter frame 4, is vertically set up in the left side of filter frame 4 baffle 11, is set up in the right side of air drying box 3 discharge chute two 12, and the right side lower of air drying box 3 is communicated with drain pipe 22, and air drying mechanism cooperates with lifting mechanism one and lifting mechanism two;
[0027] In the embodiment, the lifting mechanism one and the lifting mechanism two are driven by the air drying mechanism, the gas pump 16 is used as a power source, the gas output by the gas pump 16 is reasonably distributed into the air cylinder one 5 and the air cylinder two 9 by the cooperation of the reversing valve and the gas conveying pipe, and the lifting actions of the inclined platform with hole 2 and the filter frame 4 are realized, so that only one power source is used to complete multiple operations such as air drying and lifting, energy waste caused by the simultaneous operation of multiple independent driving systems is avoided, and the purpose of energy saving is achieved.
[0028] As shown in Figure 2 and Figure 4 , the air drying mechanism is arranged at the upper end of the air drying box 3, the air drying mechanism includes the blowing pipe 13, the blowing pipe 13 is communicated with the top end middle part of the air drying box 3, the blowing port 14 is fixedly installed at the bottom end of the blowing pipe 13, the gas pump 16 and the gas conveying pipe one 17 are respectively communicated with the upper end of the blowing pipe 13 through the reversing valve one 15, the air filter 18 is arranged at the gas inlet end of the gas pump 16, the reversing valve two 19 is arranged at the bottom end of the gas conveying pipe one 17, the other two ends of the reversing valve two 19 are respectively communicated with the gas conveying pipe two 20 and the gas conveying pipe three 21, the other ends of the gas conveying pipe two 20 and the gas conveying pipe three 21 are respectively communicated with the air cylinder one 5 and the air cylinder two 9, the supporting frame 23 is arranged at the right side of the air drying box 3, and the material collecting box 24 is movably arranged at the upper end of the supporting frame 23.
[0029] In this embodiment, the air-drying mechanism sprays air to the rubber bushing on the filter frame 4 through the blowing pipe 13 and the blowing port 14, accelerates the evaporation of water on the surface of the rubber bushing, and the concentrated blowing can more quickly and effectively remove the water on the surface of the rubber bushing, thereby improving the air-drying effect and efficiency. During the lifting process of the filter frame 4, most of the water on the rubber bushing falls through the mesh holes of the filter frame 4, thereby realizing the preliminary separation of the water. In combination with the action of the air-drying mechanism, the drying of the rubber bushing is more thorough, thereby providing good conditions for the subsequent processing procedures.
[0030] Working principle: After the rubber bushing for automobile shock absorber is vulcanized and processed, the rubber bushing is put into the water cooling box 1 through the feeding port 7 at the top center of the water cooling box 1, falls on the hole-equipped inclined table 2 arranged movably at the lower part of the inside and is soaked in water for cooling. After the water cooling is completed, the air pump 16 drives the piston rod 6 to rise by controlling the gas to enter the air cylinder 5 of the lifting mechanism 1 through the reversing valve 1 5, the gas conveying pipe 1 7 and the reversing valve 2 19, because the top end of the piston rod 6 is fixedly connected with the hole-equipped inclined table 2, the hole-equipped inclined table 2 rises, and the inclined hole-equipped inclined table 2 makes the cooled bushing enter the air-drying box 3 from the discharge slot 1 8 between the water cooling box 1 and the middle part of the air-drying box 3 and fall on the filter frame 4 at the lower part of the inside. Then, the air pump 16 drives the piston rod 2 to rise by controlling the gas to enter the air cylinder 2 9 of the lifting mechanism 2 through the reversing valve 1 5, the gas conveying pipe 1 7 and the reversing valve 2 19, because the top end of the piston rod 2 10 is fixedly connected with the filter frame 4, the filter frame 4 rises, most of the water on the rubber bushing falls through the mesh holes of the filter frame 4 and is discharged through the drain pipe 22 at the lower part of the right side of the air-drying box 3. Subsequently, the reversing valve 1 5 connects the air pump 16 with the blowing pipe 1 3, the air pump 1 6 sucks air from the air filter 1 8 and conveys the air to the blowing port 1 4 through the blowing pipe 1 3, so as to spray the air to the rubber bushing on the filter frame 4 and accelerate the evaporation of the water, thereby realizing the air-drying. Finally, the lifting mechanism 2 further raises the height of the filter frame 4 by working again, so that the bottom end of the filter frame 4 is parallel to the discharge slot 2 1 2, the rubber bushing slides out of the discharge slot 2 1 2 and falls into the receiving box 2 4 movably arranged at the upper end of the supporting frame 2 3 at the right side of the air-drying box 3, and the air-drying mechanism controls the air pump 1 6 to output the gas by cooperating with the reversing valve 1 5 and the reversing valve 2 19 during the whole process, thereby driving the lifting mechanism 1 and the lifting mechanism 2 to make each working link orderly.
[0031] The basic principle, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only preferred examples of the present application and do not limit the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A water cooling device for rubber vulcanization, characterized by: Comprising A water-cooled box (1), a hole inclined table (2) is movably arranged below the inside of the water-cooled box (1), the bottom end of the hole inclined table (2) is provided with lifting mechanism one; A drying box (3) is arranged on the right side outside of the water-cooled box (1), a filter frame (4) is movably arranged below the inside of the drying box (3), the lower part of the filter frame (4) is provided with lifting mechanism two; A drying mechanism is arranged on the upper end of the drying box (3), which cooperates with lifting mechanism one and lifting mechanism two.
2. A water cooling device for rubber vulcanization according to claim 1, characterized in that: The lifting mechanism one comprises a cylinder one (5), the cylinder one (5) is vertically arranged in the middle of the bottom end of the water-cooled box (1), a piston rod one (6) is movably arranged in the inside of the cylinder one (5), the top end of the piston rod one (6) is fixedly connected with the hole inclined table (2), a feeding port (7) is formed in the middle of the top end of the water-cooled box (1), a discharging chute one (8) is formed between the middle of the water-cooled box (1) and the drying box (3).
3. A water cooling device for rubber vulcanization according to claim 1, characterized in that: The lifting mechanism two comprises a cylinder two (9), the cylinder two (9) is vertically arranged in the middle of the bottom end of the drying box (3), a piston rod two (10) is movably arranged in the inside of the cylinder two (9), the top end of the piston rod two (10) is fixedly connected with the filter frame (4), a baffle (11) is vertically arranged on the left side of the filter frame (4), a discharging chute two (12) is formed on the right side of the drying box (3), a drain pipe (22) is communicated below the right side of the drying box (3).
4. A water cooling device for rubber vulcanization according to claim 1, characterized in that: The drying mechanism comprises a blowing pipe (13), the blowing pipe (13) is communicated in the middle of the top end of the drying box (3), a blowing port (14) is fixedly installed at the bottom end of the blowing pipe (13), a gas pump (16) and a gas conveying pipe one (17) are respectively communicated through a reversing valve one (15) at the upper end of the blowing pipe (13), an air filter (18) is arranged at the gas inlet end of the gas pump (16).
5. A water cooling device for rubber vulcanization according to claim 4, characterized in that: A reversing valve two (19) is arranged at the bottom end of the gas conveying pipe one (17), the other two ends of the reversing valve two (19) are respectively communicated with a gas conveying pipe two (20) and a gas conveying pipe three (21), the other ends of the gas conveying pipe two (20) and the gas conveying pipe three (21) are respectively communicated with the cylinder one (5) and the cylinder two (9).
6. A water cooling device for rubber vulcanization according to claim 1, characterized in that: A supporting frame (23) is arranged on the right side of the drying box (3), a material collecting box (24) is movably arranged at the upper end of the supporting frame (23).