Scattering machine for sofa cover filling cotton

By introducing a U-shaped frame and a synchronization mechanism into the cotton swaber, the problem of fixing the distance between the upper and lower toothed rollers was solved, achieving efficient cotton padding and uniform filling of cotton wadding, thus improving swabding efficiency and cotton wadding utilization.

CN223752433UActive Publication Date: 2026-01-02XIANGYANG AOLIDE HOME FURNISHING CO LTD
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Patent Information

Application Number
CN202520276478.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-20
Publication Date
2026-01-02
Estimated Expiration
2035-02-20

AI Technical Summary

Technical Problem

In existing sofa cover filling cotton dispersing machines, the spacing between the upper and lower nailing rollers is fixed and difficult to adjust. Furthermore, the synchronous rotation results in insufficient shearing and tearing force on the cotton padding, affecting the dispersing efficiency.

Method used

A cotton shredder for sofa covers was designed. By setting a U-shaped frame and guide plate inside the shredder housing, combined with a drive motor, synchronization mechanism and reduction mechanism, the distance between the upper and lower toothed rollers can be adjusted. By applying shearing force to the cotton wadding through the toothed rollers with different rotation speeds, the cotton padding can be shredded efficiently.

Benefits of technology

It enables flexible adjustment of the gap between the upper and lower toothed rollers, improving the efficiency and uniformity of cotton pad dispersal, and enhancing the filling strength and utilization rate of cotton wadding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of beater, in particular to a beater for sofa cover filling cotton, which comprises a beater shell, a discharge pipe is arranged on the rear side of the beater shell, a lower beater mechanism and an upper beater mechanism are arranged in the beater shell, and the lower beater mechanism is positioned below the upper beater mechanism. The upper scattering mechanism comprises a U-shaped frame, an upper rotating shaft and an upper spike-tooth roller, the U-shaped frame is slidably mounted on the inner walls of the two sides of the scattering machine shell, the upper rotating shaft is rotatably mounted on the inner walls of the two sides of the U-shaped frame, the upper spike-tooth roller is fixedly mounted on the upper rotating shaft, the lower scattering mechanism comprises a lower rotating shaft and a lower spike-tooth roller, and the lower spike-tooth roller is fixedly mounted on the lower rotating shaft. And the lower rotating shaft is rotationally mounted on the inner walls of the two sides of the scattering machine shell. The device is reasonable in design, the distance between the upper spike-tooth roller and the lower spike-tooth roller can be adjusted according to needs, and meanwhile, shearing force can be applied to cotton fibers through different rotating speeds of the upper spike-tooth roller and the lower spike-tooth roller, so that a cotton cushion is shredded, and the purpose of scattering the cotton cushion is achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a beating machine technical field especially relates to a sofa cover filling cotton is with beating machine. BACKGROUND

[0002] A large amount of fluffy cotton and other textile products need to be filled in sofa back cushions and seat cushions to improve user comfort experience and reduce the direct force of the support on the human body. Especially in smart home sofas, a large amount of fluffy cotton fabric can effectively protect various sensors and massage structures, prolong the service life of smart furniture, and improve user experience.

[0003] At present, the Chinese patent with the publication number CN214495723U discloses a sofa cover filling cotton beating machine. A gas pipeline is arranged on one side of the machine shell, and a cyclone separator and an air extractor are arranged at the end of the gas pipeline to realize the directional discharge of the beaten cotton flock in the machine shell. An L-shaped air duct is used to discharge the cotton flock, and a discharge port is arranged at the L-shaped bend of the air duct to uniformly and directionally discharge the large-volume cotton flock. After the large-volume fluffy cotton flock is discharged into the discharge box, it is extruded by the multiple sets of pressure rollers arranged on the top surface of the discharge box, which can extrude the large-volume fluffy cotton flock and uniformly reduce the volume of the cotton flock, thereby enhancing the strength support capability of the obtained cotton flock filled in the sofa cover. The fine cotton flock produced after beating is recycled by the cyclone separator, which can reduce the environmental pollution of the beating process, realize the recycling of the cotton flock material, improve the utilization rate of the beaten cotton flock, and reduce the waste of materials.

[0004] In actual use, it is found that the distance between the upper nail tooth roller and the lower nail tooth roller is fixed, so that the distance between the upper nail tooth roller and the lower nail tooth roller cannot be adjusted as needed, and the synchronous rotation of the upper nail tooth roller and the lower nail tooth roller cannot exert sufficient shearing force and tearing force on the cotton pad, thereby affecting the efficiency of the cotton pad beating. Therefore, the sofa cover filling cotton beating machine is proposed to solve the above problems. UTILITY MODEL CONTENTS

[0005] The utility model aims at solving the shortcomings in the prior art and provides a sofa cover filling cotton beating machine.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0007] A sofa cover filling cotton beating machine comprises a beating machine shell, a discharge pipe is arranged on the rear side of the beating machine shell, a lower beating mechanism and an upper beating mechanism are arranged in the beating machine shell, and the lower beating mechanism is located below the upper beating mechanism.

[0008] The upper scattering mechanism comprises a U-shaped frame, an upper rotating shaft and an upper tine roller, the U-shaped frame is slidably installed on the inner walls of the two sides of the scattering machine shell, the upper rotating shaft is rotatably installed on the inner walls of the two sides of the U-shaped frame, and the upper tine roller is fixedly installed on the upper rotating shaft;

[0009] The lower scattering mechanism comprises a lower rotating shaft and a lower tine roller, the lower rotating shaft is rotatably installed on the inner walls of the two sides of the scattering machine shell, and the lower tine roller is fixedly installed on the lower rotating shaft; one side of the scattering machine shell is provided with a power mechanism, and the power mechanism is connected with the upper rotating shaft and the lower rotating shaft.

[0010] Preferably, a guide hole is formed in the inner wall of one side of the scattering machine shell, a guide plate is rotatably installed in the guide hole, and the guide plate is fixedly connected with the U-shaped frame.

[0011] Preferably, the power mechanism comprises a fixed plate, a driving motor and a rectangular rod, the fixed plate is fixedly installed on one side of the scattering machine shell, the driving motor is fixedly installed on the top of the fixed plate, and the rectangular rod is fixedly installed on the output shaft of the driving motor.

[0012] Preferably, the power mechanism further comprises a rotating seat and a rectangular hole, the rotating seat is rotatably installed on the guide plate, the top of the rotating seat is provided with the rectangular hole, the rectangular rod penetrates through the corresponding rectangular hole, a synchronous mechanism is arranged between the rotating seat and the upper rotating shaft, a transmission shaft is fixedly installed at the bottom end of the rectangular rod, and a speed reduction mechanism is arranged between the transmission shaft and the lower rotating shaft.

[0013] Preferably, the synchronous mechanism comprises a driving bevel gear and a driven bevel gear, the driving bevel gear is fixedly installed on the rotating seat, the driven bevel gear is fixedly installed on one end of the upper rotating shaft, and the driving bevel gear is engaged with the corresponding driven bevel gear.

[0014] Preferably, the speed reduction mechanism comprises a main bevel gear and an auxiliary bevel gear, the main bevel gear is fixedly installed on the bottom end of the transmission shaft, the auxiliary bevel gear is fixedly installed on one end of the lower rotating shaft, and the main bevel gear is engaged with the corresponding auxiliary bevel gear.

[0015] Preferably, the top of the guide plate is provided with a rotating hole, and the rotating seat is rotatably connected with the corresponding rotating hole.

[0016] Preferably, two guide holes are formed in the top inner wall of the scattering machine shell, a guide rod is slidably installed in the guide hole, and the bottom end of the guide rod is fixedly installed on the top of the U-shaped frame.

[0017] Preferably, a threaded hole is formed in the top inner wall of the scattering machine shell, an adjusting screw is screwedly installed in the threaded hole, the bottom of the adjusting screw is rotatably installed on the U-shaped frame, and a hand wheel is fixedly installed at the top end of the adjusting screw.

[0018] Preferably, the top of the U-shaped frame is provided with a rotating groove, the inner wall of the rotating groove is provided with an annular groove, and an annular seat is fixedly installed on the adjusting screw, and the annular seat is rotatably connected to the annular groove.

[0019] The beneficial effects of this utility model are:

[0020] 1. Through the action of the handwheel, adjusting screw, and threaded hole, the adjusting screw can drive the U-shaped frame to move. The U-shaped frame drives the upper toothed roller to move through the upper rotating shaft, thereby achieving the purpose of adjusting the distance between the upper and lower toothed rollers.

[0021] 2. When the U-shaped frame moves, the U-shaped frame drives the rotating seat and the driving bevel gear to move through the guide plate. At this time, the driving bevel gear and the driven bevel gear move synchronously, so that the driving bevel gear is always meshed with the driven bevel gear.

[0022] 3. When the cotton padding for the sofa cover is fed into the disintegrating machine, the drive motor can drive the upper and lower toothed rollers to rotate. The upper and lower toothed rollers rotate at different speeds. The rotation of the upper and lower toothed rollers can apply shearing force to the cotton wadding, thereby tearing the cotton padding and achieving the purpose of disintegrating the cotton padding. Attached Figure Description

[0023] Figure 1 This is a three-dimensional structural diagram of a cotton-dispersing machine for sofa cover filling proposed in this utility model;

[0024] Figure 2 This is a schematic diagram of the main structure of a sofa cover filling cotton dispersing machine proposed in this utility model;

[0025] Figure 3 This is a schematic diagram of part A of a sofa cover filling cotton dispersing machine proposed in this utility model;

[0026] Figure 4 This is a schematic diagram of part B of a sofa cover filling cotton dispersing machine proposed in this utility model.

[0027] In the diagram: 1. Dispersing machine casing; 2. Discharge pipe; 3. Lower dispersing mechanism; 301. Lower rotating shaft; 302. Lower toothed roller; 4. Upper dispersing mechanism; 401. U-shaped frame; 402. Upper rotating shaft; 403. Upper toothed roller; 5. Guide hole; 6. Guide plate; 701. Rotating seat; 702. Drive bevel gear; 703. Driven bevel gear; 8. Fixed plate; 901. Drive motor; 902. Rectangular rod; 903. Rectangular hole; 1001. Transmission shaft; 1002. Main bevel gear; 1003. Secondary bevel gear; 1101. Guide hole; 1102. Guide rod; 1201. Threaded hole; 1202. Adjusting screw; 1203. Handwheel. DETAILED DESCRIPTION

[0028] The technical solutions of the utility model will be described clearly and completely in combination with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.

[0029] Referring to Figures 1-4 A sofa cover filling cotton is scattered with a scattering machine, including scattering machine shell 1, scattering machine shell 1 rear side is provided with discharge pipe 2, scattering machine shell 1 inside is equipped with lower scattering mechanism 3 and upper scattering mechanism 4, and lower scattering mechanism 3 is located below upper scattering mechanism 4, upper scattering mechanism 4 includes U-shaped frame 401, upper rotating shaft 402 and upper spike tooth roller 403, U-shaped frame 401 slidingly installed on the inner wall of both sides of scattering machine shell 1, the inner wall of both sides of U-shaped frame 401 is rotatably installed with upper rotating shaft 402, and upper rotating shaft 402 is fixedly installed with upper spike tooth roller 403, lower scattering mechanism 3 includes lower rotating shaft 301 and lower spike tooth roller 302, lower rotating shaft 301 is rotatably installed on the inner wall of both sides of scattering machine shell 1, and lower rotating shaft is fixedly installed with lower spike tooth roller 302, one side of scattering machine shell 1 is equipped with power mechanism, and power mechanism is connected with upper rotating shaft 402 and lower rotating shaft 301.

[0030] In the embodiment, a guide hole 1101 is formed in the inner wall of one side of the scattering machine shell 1, a guide plate 6 is rotatably installed in the guide hole 1101, and the guide plate 6 is fixedly connected with the U-shaped frame 401. By providing the guide plate 6, the movement of the U-shaped frame 401 can drive the guide plate 6 to move.

[0031] In the embodiment, the power mechanism includes a fixed plate 8, a drive motor 901 and a rectangular rod 902, the fixed plate 8 is fixedly installed on one side of the scattering machine shell 1, the top of the fixed plate 8 is fixedly installed with the drive motor 901, the output shaft of the drive motor 901 is fixedly installed with the rectangular rod 902, the power mechanism further includes a rotating seat 701 and a rectangular hole 903, the rotating seat is rotatably installed on the guide plate 6, the top of the rotating seat is provided with the rectangular hole 903, and the rectangular rod 902 penetrates through the corresponding rectangular hole 903, the rotating seat 701 and the upper rotating shaft 402 are provided with a synchronous mechanism, the bottom end of the rectangular rod 902 is fixedly installed with a transmission shaft 1001, and the transmission shaft 1001 and the lower rotating shaft 301 are provided with a speed reduction mechanism. By providing the power mechanism, the rotation of the drive motor 901 can drive the rotating seat 701 to rotate.

[0032] In the embodiment, the synchronous mechanism comprises a driving bevel gear 702 and a driven bevel gear 703, the driving bevel gear 702 is fixedly installed on the rotating seat 701, the driven bevel gear 703 is fixedly installed on one end of the upper rotating shaft 402, and the driving bevel gear 702 is engaged with the corresponding driven bevel gear 703. By providing the driving bevel gear 702 and the driven bevel gear 703, the rotation of the rotating seat 701 can drive the upper rotating shaft 402 to rotate.

[0033] In the embodiment, the speed reduction mechanism comprises a main bevel gear 1002 and a secondary bevel gear 1003, the main bevel gear 1002 is fixedly installed on the bottom end of the transmission shaft 1001, the secondary bevel gear 1003 is fixedly installed on one end of the lower rotating shaft 301, and the main bevel gear 1002 is engaged with the corresponding secondary bevel gear 1003. By cooperating the main bevel gear 1002 with the corresponding secondary bevel gear 1003, the rotation of the transmission shaft 1001 can drive the lower rotating shaft 301 to rotate. The top of the guide plate 6 is provided with a rotating hole, and the rotating seat 701 is rotatably connected with the corresponding rotating hole.

[0034] In the embodiment, two guide holes 1101 are formed in the top inner wall of the scattering machine shell 1, a guide rod 1102 is slidably installed in the guide hole 1101, and the bottom end of the guide rod 1102 is fixedly installed on the top of the U-shaped frame 401. By cooperating the guide hole 1101 with the guide rod 1102, the U-shaped frame 401 can be guided, thereby achieving stable movement of the U-shaped frame 401. A threaded hole 1201 is formed in the top inner wall of the scattering machine shell 1, a adjusting screw 1202 is threadedly installed in the threaded hole 1201, the bottom of the adjusting screw 1202 is rotatably installed on the U-shaped frame 401, the top end of the adjusting screw 1202 is fixedly installed with a hand wheel 1203. By providing the adjusting screw 1202, one side of the adjusting screw 1202 can drive the U-shaped frame 401 to move. The top of the U-shaped frame 401 is provided with a rotating groove, an annular groove is formed in the inner wall of the rotating groove, an annular seat is fixedly installed on the adjusting screw 1202, and the annular seat is rotatably connected with the annular groove. By providing the annular seat and the annular groove, the adjusting screw 1202 can be rotatably installed on the U-shaped frame 401.

[0035] The utility model discloses a rotating hand wheel 1203 and adjusting screw rod 1202 are used to the action under the threaded hole 1201, make adjusting screw rod 1202 one side rotates one side removes, and adjusting screw rod 1202 can drive U-shaped frame 401 to remove, and U-shaped frame 401 is driven to remove through upper rotating shaft 402 upper nail toothed roller 403, thereby can realize the purpose of adjusting the interval between upper nail toothed roller 403 and lower nail toothed roller 302, when U-shaped frame 401 removes, U-shaped frame 401 is driven rotating seat 701 and drive bevel gear 702 to remove through guide plate 6, drive bevel gear 702 and driven bevel gear 703 synchronous removal at this moment, thereby realize drive bevel gear 702 always with driven bevel gear 703 is engaged, when sofa set filling is used cotton pad to convey to scattered machine shell 1, through starting drive motor 901, drive motor 901 can drive rotating seat 701 and drive bevel gear 702 to rotate through rectangular rod 902, and drive bevel gear 702 can drive upper rotating shaft 402 and upper nail toothed roller 403 to rotate through driven bevel gear 703, and drive rod can drive main bevel gear 1002 to rotate through transmission shaft 1001, and main bevel gear 1002 can drive lower rotating shaft 301 and lower nail toothed roller 302 to rotate through sub bevel gear 1003, and the rotation of upper nail toothed roller 403 and lower nail toothed roller 302 is different, and the rotation of upper nail toothed roller 403 and lower nail toothed roller 302 can exert shearing force to cotton wool, thereby tear cotton pad, thereby realize the purpose of scattering cotton pad.

[0036] The sofa set filling cotton scattering machine is described in detail above. The principles and implementation methods of the utility model are described in this paper using specific examples. The above examples are only used to help understand the method and core idea of the utility model. It should be noted that for ordinary skilled persons in the technical field, without departing from the principles of the utility model, the utility model can be improved and modified in several ways, and these improvements and modifications also fall within the protection scope of the utility model claims.

Claims

1. A sofa cover filling cotton beating machine characterized by, Including the beating machine shell (1), the rear side of the beating machine shell (1) is provided with a discharge pipe (2), the beating machine shell (1) is provided with a lower beating mechanism (3) and an upper beating mechanism (4), and the lower beating mechanism (3) is below the upper beating mechanism (4); The upper beating mechanism (4) includes a U-shaped frame (401), an upper rotating shaft (402) and an upper spike tooth roller (403), the U-shaped frame (401) is slidably installed on the inner wall of the two sides of the beating machine shell (1), the upper rotating shaft (402) is rotatably installed on the inner wall of the two sides of the U-shaped frame (401), and the upper spike tooth roller (403) is fixedly installed on the upper rotating shaft (402); The lower beating mechanism (3) includes a lower rotating shaft (301) and a lower spike tooth roller (302), the lower rotating shaft (301) is rotatably installed on the inner wall of the two sides of the beating machine shell (1), the lower spike tooth roller (302) is fixedly installed on the lower rotating shaft (301), and one side of the beating machine shell (1) is provided with a power mechanism, and the power mechanism is connected with the upper rotating shaft (402) and the lower rotating shaft (301).

2. The machine according to claim 1, wherein, A guide hole (1101) is formed in the inner wall of one side of the beating machine shell (1), a guide plate (6) is rotatably installed in the guide hole (1101), and the guide plate (6) is fixedly connected with the U-shaped frame (401).

3. The machine according to claim 1, wherein, The power mechanism includes a fixed plate (8), a driving motor (901) and a rectangular rod (902), the fixed plate (8) is fixedly installed on one side of the beating machine shell (1), the driving motor (901) is fixedly installed on the top of the fixed plate (8), and the rectangular rod (902) is fixedly installed on the output shaft of the driving motor (901).

4. The machine according to claim 3, wherein, The power mechanism further includes a rotating seat (701) and a rectangular hole (903), the rotating seat (701) is rotatably installed on the guide plate (6), the top of the rotating seat (701) is provided with the rectangular hole (903), the rectangular rod (902) penetrates through the corresponding rectangular hole (903), a synchronous mechanism is arranged between the rotating seat (701) and the upper rotating shaft (402), a transmission shaft (1001) is fixedly installed at the bottom end of the rectangular rod (902), and a speed reduction mechanism is arranged between the transmission shaft (1001) and the lower rotating shaft (301).

5. The machine according to claim 4, wherein, The synchronous mechanism includes a driving bevel gear (702) and a driven bevel gear (703), the driving bevel gear (702) is fixedly installed on the rotating seat (701), the driven bevel gear (703) is fixedly installed on one end of the upper rotating shaft (402), and the driving bevel gear (702) is engaged with the corresponding driven bevel gear (703).

6. The machine according to claim 4, wherein, The speed reduction mechanism includes a main bevel gear (1002) and a secondary bevel gear (1003), the main bevel gear (1002) is fixedly installed on the bottom end of the transmission shaft (1001), the secondary bevel gear (1003) is fixedly installed on one end of the lower rotating shaft (301), and the main bevel gear (1002) is engaged with the corresponding secondary bevel gear (1003).

7. The machine according to claim 4, wherein, The top of the guide plate (6) is provided with a rotating hole, and the rotating seat (701) is rotatably connected with the corresponding rotating hole.

8. The machine according to claim 1, wherein, Two guide holes (1101) are formed in the top inner wall of the dispersing machine shell (1), a guide rod (1102) is slidably installed in the guide hole (1101), and the bottom end of the guide rod (1102) is fixedly installed on the top of the U-shaped frame (401).

9. The machine according to claim 1, wherein, A threaded hole (1201) is formed in the top inner wall of the dispersing machine shell (1), an adjusting screw rod (1202) is threadedly installed in the threaded hole (1201), the bottom of the adjusting screw rod (1202) is rotatably installed on the U-shaped frame (401), and the top end of the adjusting screw rod (1202) is fixedly installed with a hand wheel (1203).

10. The machine according to claim 9, wherein, A rotating groove is formed in the top of the U-shaped frame (401), an annular groove is formed in the inner wall of the rotating groove, an annular seat is fixedly installed on the adjusting screw rod (1202), and the annular seat is rotatably connected with the annular groove.

Citation Information

Patent Citations

  • Scattering machine for sofa cover filling cotton

    CN214495723U